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An approach to use PERA in
Enterprise Modeling for industrial
systems
•Date: Octoer, 2012                 Conference: 38th Annual Conference of
•Linked to: AESOP                   the IEEE Industrial Electronics Society

                                    Title of the paper: An approach to use
                                    PERA in Enterprise Modeling for
                                    industrial systems

                                    Authors: Dazhuang He, Andrei Lobov,
Contact information                 Luis E. Gonzalez Moctezuma , Jose L.
                                    Martinez Lastra
Tampere University of Technology,
FAST Laboratory,
P.O. Box 600,
FIN-33101 Tampere,
                                    If you would like to receive a reprint of
Finland
                                    the original paper, please contact us
Email: fast@tut.fi
www.tut.fi/fast
An approach to use PERA
 in Enterprise Modeling
  for industrial systems
  Authors: Dazhuang He, Andrei Lobov, Luis E. Gonzalez
           Moctezuma , Jose L. Martinez Lastra

            Tampere University of Technology
        Factory Automation Systems and Technology Lab

             IECON 2012, Montreal, Canada
                    25-28.10.2012
Outline
•   Motivation
•   Problem domain
•   GERAM & PERA
•   ISA 95 & B2MML
•   Approach
•   Implementation
•   Conclusions


                     17.01.13   3
Motivation
             Integrate business level
             with factory floor

                          •How to get a model in
                          a systemized way?

                          •What standards/tools
                          map to that model?

                          •Towards integration

               Source: modified from
                                        17.01.13   4
               http://www.eohmm.co.za
CIM Computer Integrated
Manufacturing
• Computer automated system to organize
  and link high level and low level
  information/functions:
  – design, analysis, planning, purchasing, cost
    accounting, inventory control, and distribution
  – Material handling, actuators control and
    monitoring



                                        17.01.13      5
Enterprise Modelling
• Abstract representation of resources in an
  enterprise.
  – Description
  – Definition
  – Relations
  – Structure
  – Processes
• Models needed for:
  – Decision taking, integration
                                     17.01.13   6
GERAM—Generalised Enterprise
Reference Architecture and
Methodology
• Tool used for enterprise modelling

• Developed in 1990s by IFAC/IFIP Task Force
  on Architectures for Enterprise Integration

• Collects frameworks for enterprise integration
  and provides a generic version
GERAM framework components




                    17.01.13   8
PERA, Purdue Enterprise Reference
Architecture
• PERA is a GERAM, a Generalized Enterprise
  Reference Architectural Model.
• Represents an enterprise system as a model
• Designed for Process, Manufacturing and
  Services Industries
• Goes through the full life cycle of the system.
• Facilitates decisions in planning, integration
• Proposed to be an international standard
PERA components
• Main components in an
  enterprise:
  – Physical plant (facilities)
  – People
  – Control and information
    systems



             Source: www.pera.net
                                    17.01.13   10
PERA Lifecycle model




                   Source: www.pera.net
                        17.01.13          11
PERA
Enterprise Master planning




                    Source: www.pera.net
                         17.01.13          12
ISA-95
•   Interfaces between business and factory floor
•   Boost integration between ERP and MES
•   For all industries: batch, continuous, discrete
•   Consistent terminology
•   Defines levels, functions, information flow, data
    models.




                                           17.01.13   13
ISA-95 levels




                17.01.13   14
ISA-95: Exchanged
information and data models
• Defines information exchanged
  between level 4 and level 3
• Provides data models
• UML class diagrams notation




                                  17.01.13   15
B2MLL Business To
Manufacturing Markup
Language
• Implementation of ISA-95
• XML Schema Definition (xsd)




                                17.01.13   16
Business Level                   Approach


                    ISA-95 tool




Factory floor     PERA
                                         ISA-95
                                        standard
Implementation: PERA model




                     17.01.13   18
Implementation:
ISA-95 UML model




                   17.01.13   19
Implementation: ISA-95
conversion tool




                     17.01.13   20
Implementation:
B2MML compliant XML




                      17.01.13   21
Conclusions
• Enterprise-manufacturing systems integration requires a
  methodology to maintain overall life cycle of production
  system
  PERA can be a possible solution

• Tools and standardized data interchange formats are
  required to support the use of the methodology
  ISA-95 & B2MML are suitable implementations




                                              17.01.13   22

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An approach to use PERA in Enterprise Modeling for industrial systems

  • 1. An approach to use PERA in Enterprise Modeling for industrial systems •Date: Octoer, 2012 Conference: 38th Annual Conference of •Linked to: AESOP the IEEE Industrial Electronics Society Title of the paper: An approach to use PERA in Enterprise Modeling for industrial systems Authors: Dazhuang He, Andrei Lobov, Contact information Luis E. Gonzalez Moctezuma , Jose L. Martinez Lastra Tampere University of Technology, FAST Laboratory, P.O. Box 600, FIN-33101 Tampere, If you would like to receive a reprint of Finland the original paper, please contact us Email: fast@tut.fi www.tut.fi/fast
  • 2. An approach to use PERA in Enterprise Modeling for industrial systems Authors: Dazhuang He, Andrei Lobov, Luis E. Gonzalez Moctezuma , Jose L. Martinez Lastra Tampere University of Technology Factory Automation Systems and Technology Lab IECON 2012, Montreal, Canada 25-28.10.2012
  • 3. Outline • Motivation • Problem domain • GERAM & PERA • ISA 95 & B2MML • Approach • Implementation • Conclusions 17.01.13 3
  • 4. Motivation Integrate business level with factory floor •How to get a model in a systemized way? •What standards/tools map to that model? •Towards integration Source: modified from 17.01.13 4 http://www.eohmm.co.za
  • 5. CIM Computer Integrated Manufacturing • Computer automated system to organize and link high level and low level information/functions: – design, analysis, planning, purchasing, cost accounting, inventory control, and distribution – Material handling, actuators control and monitoring 17.01.13 5
  • 6. Enterprise Modelling • Abstract representation of resources in an enterprise. – Description – Definition – Relations – Structure – Processes • Models needed for: – Decision taking, integration 17.01.13 6
  • 7. GERAM—Generalised Enterprise Reference Architecture and Methodology • Tool used for enterprise modelling • Developed in 1990s by IFAC/IFIP Task Force on Architectures for Enterprise Integration • Collects frameworks for enterprise integration and provides a generic version
  • 9. PERA, Purdue Enterprise Reference Architecture • PERA is a GERAM, a Generalized Enterprise Reference Architectural Model. • Represents an enterprise system as a model • Designed for Process, Manufacturing and Services Industries • Goes through the full life cycle of the system. • Facilitates decisions in planning, integration • Proposed to be an international standard
  • 10. PERA components • Main components in an enterprise: – Physical plant (facilities) – People – Control and information systems Source: www.pera.net 17.01.13 10
  • 11. PERA Lifecycle model Source: www.pera.net 17.01.13 11
  • 12. PERA Enterprise Master planning Source: www.pera.net 17.01.13 12
  • 13. ISA-95 • Interfaces between business and factory floor • Boost integration between ERP and MES • For all industries: batch, continuous, discrete • Consistent terminology • Defines levels, functions, information flow, data models. 17.01.13 13
  • 14. ISA-95 levels 17.01.13 14
  • 15. ISA-95: Exchanged information and data models • Defines information exchanged between level 4 and level 3 • Provides data models • UML class diagrams notation 17.01.13 15
  • 16. B2MLL Business To Manufacturing Markup Language • Implementation of ISA-95 • XML Schema Definition (xsd) 17.01.13 16
  • 17. Business Level Approach ISA-95 tool Factory floor PERA ISA-95 standard
  • 22. Conclusions • Enterprise-manufacturing systems integration requires a methodology to maintain overall life cycle of production system PERA can be a possible solution • Tools and standardized data interchange formats are required to support the use of the methodology ISA-95 & B2MML are suitable implementations 17.01.13 22

Notas do Editor

  1. Our objective is to make the process of implementing enterprise systems a little more understandable and predictable. We believe this can be accomplished by applying several basic principles that relate to any enterprise. According to PERA`s wiki, here the major industries means the projects cover a few million dollars. PERA can be used in medium and small size industries, like fastory line or the use case FESTO line, the work flow certainly won`t change, but the phases might be collapsed.
  2. So, today we introduce ……