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                  WHEY PROTEIN ISOLATE: A POTENTIAL FILLER
                         FOR THE LEATHER INDUSTRY
                                                                 I))
                  EIMJARI) HNRNANDEZ BALADA, MARYANN M. TAYLOR, ELEANOR M. BROWN, CIIEN;-KCN; Liu
                                 U. S. Department ofAgriculture, Agricultural Research Service
                                                 Eastern Rcc'ionai Research ('enter
                                     600 E,sr MERMAID LANE, WYNo1ooR, PA 19038 USA

                                                  EDI;ARD HERNANDEZ B..ID,
                                   Department of(hemicaI Engineering, University of Barcelona
                                         MAR11 I FRANQIJS 1, 08028 BARCELONA, SPAIN

                                                            JAUME COT
                                       6onsejo Superior de Inuestigaciones Gent/fleas (('S'IG
                                   Research and Development ('enter, Ecotechnologies Department
                                         JORDI GIRONA 18-26, 08034 BARCELONA, SPAIN

                        ABS TRACt                                          remarkably improved. Hence, fillers mainly
                                                                           composed by the less expensive WPI were
     The upgrading of leather that presents loose areas                    demonstrated to be effective filling agents for both
     and poor grain break is one of the most value                         upholstery and shoe upper leather.
     adding Opportunities for a tanner. Typically,
     petroleum-based products are used to improve the
                                                                                                  RESUM EN
      final appearance and feel of crust leather. In this
     study, we demonstrate that blends composed of                         La mejorIa en l)ieles que presentan iireas vacIas y
     whey protein isolate (WPI), a byproduct of the                        poca lirmeza de for es uno de los mayores desafIos
     Cheese industry, and small amounts of gelatin, a                      clue tiene el curtidor para afiadirles valor.
     byproduct of the leather industry, could be                           TIpicamente, materias primas derivadas del petróleo
     effectively used as fill jug agents for both shoe                     son uti I izadas para mejorar el aspecto final y tacto
     Lipper and upholstery leather. Wet blue leather                       de la piel. Ell presente estudio, demostramos
     from three different areas in the hide (butt, belly                   que mezclas compuestas por suero concentrado de
     and neck) was treated with the WPI-gelatin blend,                     proteina (WPI, de sus siglas en inglés), Lin
     retanned, colored and fatliquored, and their                          subprodLlcto de la industria del qLleso, Junto con
     subjective and mechanical properties evaluated.                       pequeñas cantidades de gelatina, tin subproducto de
     The effect of pretreatment of the wet blue saniples                   Ia indListria del cuero, se puedcn utilizar de forma
     with various concentrations of the enzyme microbial                   efectiva como agentes de relleno para cueros de
     transglutaminase (mTGase) was also examined. It                       tapicerIa y de empeine (calzado). Diferentes zonas
     was found that the rate of uptake of the WPI-gelatin                  de pieles curtidas al cromo (croupOn, falda y cuello)
     blend by upholstery wet blue increased four-fold                      fueron tratadas con la mezcla de WPI-gelatina,
     when it was pretreated with a 2.5% mTGase                             recurtidas, teñidas y engrasadas y las muestras
     solution. Conversely, this rate was decreased when                    evaluadas con respecto a las propiedades subjetivas
     shoe upper was pretreated with increasing amounts                     y mecanicas. El efecto del pretratamiento de la piel
     of inTGase. The subjective properties (e.g. handle,                   con varias concentraciones de la enzima
     fullness, color and grain break) of both shoe upper                   transglutaniinasa microbial (mTGase) fiie también
     and upholstery leather that were treated with the                     examinado. Se halló clue la velocidad de absorción
     WPI-gelatin blend were significantly improved                         de la mezcla de WPI-gelatina por pilrte del cuero de
     over the controls. Importantly, the grain break of                    tapiceria incrementaba cuatro veces cuando era
     the belly area of samples that were pretreated with                   pretratado con una solucidn de 2.5% mTGase. En
     enzyme (both upholstery and shoe upper) was                           cambio, esta velocidad disminula cuando el cuero



 Corresponding Author e-mail address: maryann.taylor@ars.usda.gov
"Mention of trade names or commercial products in this article is solely for the purpose of providing specific
 information and does not imply recommendation or endorsement by the U.S. Department of Agriculture.
 Manuscript received September 8, 2008, accepted for publication September II, 2008

                                                                                                               JAI.cA, VOL. 104, 2009
123                                                             WPI Fiii


           de empeine era pi-etratado coil crecientes                       In the present study. we examine the suitability ofbiopolymers
           de mTGase. Las propiedades subjetivas (toque,                    produced by combining WPI with small amounts of
           Ilenura, tirmeza de Ilor y color) de las pieles de               commercial low Bloom gelatin as a tilling agent for shoe
           tapicerIa y de empeine que fueron tratadas coil                  Lipper or upholstery leather. The effectiveness of the various
           mezcla de VPI -gelati na mejolaron sensi blemente               treatments was assessed by measuring the physical,
           en comparacion a los controles. En particular. Ia                mechanical and subjective properties of crust leather from
           tirmeza de for dc las muestras de la falda que                   three different areas of the hide (butt, belly and neck).
           fueron pretratadas con la enzima (ambos tapiceria y
           empei ne) fue niejoracla notablemente. Por
           consiguiente, agentes de relleno compuestos por la                                      EXPERIMENTAL
           rnãs económica WPI fueron eficazmente
           cornprobados de increnientar ci rendimiento, tanto               Materials
           para cueros de tapiccrIa como de empeine.                         Microbial transgl utaminase. Activa TG-TI (approximately
                                                                              100 units/(, ), a commercial mTGase formulation containing
                                                                            99% maltodextrose as a carrier, with an active range of p1-1
                           INTRODUCTION                                     4.0 to 9.0 at 0 to 70°C, was obtained from Ajinomoto USA
                                                                             Inc. (Paramus, NJ) and used without further purification.
The presence of loose areas with poor grain break in finished               Type B gelatin, alkaline extracted from bovine skin, and
leather is one of many concerns that tanners are facing in                  characterized in this laboratory as I I 5 g Bloom, was obtained
today's leather processing. This problem becomes particularly               from Sigma (St. Louis, MO). WPI, Alacen 895, containing
significant III neck and belly areas of the hide with the                   93.2% protein (manufacturer's data), was generously supplied
belly area exhibiting a looser break.' Fillers are materials                by NZMP (formerly New Zealand Milk Products; Lemoyne,
used to till the interstices of the leather and make the                    PA). Dithiothreitol (DT'T) was obtained from Calbiochem
looseness less pronounced which in turn should improve                      (San Diego, CA). A Bicinchoninic Acid (BCA) Kit for-
cutting yields.                                                             protein determination was purchased from Sigma (St. Louis,
                                                                            MO). Trutan PA-65 and Trutan PRP-77 were obtained from
Over the last several years, this laboratory has explored                   the former Pilar River Plate Corp. (Newark, NJ); Havana
alternatives to petroleum-based fillers. Chen et al.2                       Dye (Derma Havana R Powder) was obtained from Clariant
demonstrated that collagen hydrolysate crosslinked with                     Corporation (Charlotte. NC); Altasol-CAM, Altasol 310-L
glutaraldeliyde could he suitable for filling low quality                   and Eureka 400R were obtained from Atlas Refinery. Inc.
leather. More recent research has focused oil use of                        (Newark, NJ). Basyntan NNOL and Basyntan 1)LE were
gelatin polymerized by the action of microbial                              obtained from BAS F Corporation (Clirlotte,NC). Upholstery
transglutaniinase (mTGase) (EC 2.3.2.13), an enzyme                         and shoe upper wet blue leather was obtained from commercial
capable of forming crosslinks in a wide variety of proteins.                tanneries. All other chemicals were reagent grade and used
Both commercial and experimental alkali-extracted gelatins                  as received.
were effectively crossl inked with mTGase, yielding products
with improved functional properties. This enzyme also                       Preparation of W1't-Gelatin Blends
proved to be effective in the crosslinking of gelatin with              One day prior to the treatment, the required amounts of WPI
sodium caseinate, a dairy industry byproduct.' Enzymatically            and gelatin powders were suspended in water (200% float),
modified gelatin and casein were successfully applied as                mixed well and allowed to sit at room temperature for at least
fillers in wet blue leather. It was later found that these              two h. The amount of protein powder was calculated on the
modified proteins were not removed during the washing                   basis of the weight of wet blue. Next, a 10% D'VF (w/v)
process. Nevertheless, the relatively elevated cost of gelatin          solution was prepared and the volume necessary to give a
arid casein encouraged the search for a cheaper source of               concentration of 10 mg DTT per g of WPI was added. The
renewable proteins. Whey and whey protein isolate (WPI),                PH was then adjusted to 7.5 with I N NaOH or I N HCI and
byproducts of the cheese manLifacturing industry, fulfill that          heated at 38 °C for one h, cooled to room temperature and
condition and were also effectively reacted with mTGase                 stored overnight at 4 'C. It is worth noting that all the
yielding viable products for use as filling agents.9'°                  proteinaceous blends discussed in the present paper were
                                                                        prepared without adding mTGase to the mixture. By doing
We recently demonstrated that the addition of small amounts             this, the WPI-gelatin blend can be stored for an extended
of gelatin to whey protein isolate (WPI) in the presence of             period of time without danger of it becoming a
mTGase arid the reducing agent dithiothreitol (DTT) yielded             permanent gel.
novel products with improved physical properties (e.g.,
viscosity, gel strength, degree of polymerization) over either          Application of WPI-Gelatin Blends to Wet Blue Leather
protein component.'' The main goal of that study was to                 Wet blue samples from the butt, belly, and neck were
obtain biopolymers with unique properties at low cost,                  tumbled with water in a Dose drum (Model PFI 300-34.
hence using WPI as the majority component of the                        Dose Maschineiibau GmnbH, Lichtenau, Germany) for 30
WPI-gelatin blend.
                                                                        min at 50°C, drained and refloated (200% float, 50°C) in 417c

JiILC-1, VOL. 104,200
WPI Fll.l.FR                                                                                           124


sodium bicarbonate solution, based oil wet blue weight.                    Figure lb
Upon pH stabilization, the float was drained, mTGase
                                                                                     Retan ICoIor
solution (2.5 1/c or 5 mTGase ) with a 200/c float was added
                                                                                     • 75% float @ 43 'C
and samples were drummed for one h at room tenperature
                                                                                     • Add 10% IDLE Syntan 2% Basyntan NNDL (5 mm @ 43 'C)
(22 ± 4 0 C). Note that the mTGase concentrations stated
                                                                                     • Add 1% Havana dye in 25% float @60 "C (45 mum @ 60 C)
throLighout the manLtscript are mTGase+carrierconcentration.
                                                                                     • Add 05% formic acid and tumble until dries exhausted, @60 C
The float was drained and a WPI-gelatin solution was added                           • Batch wash x 3)100% flout (at    '5 C I'J mum)

(200 1Yc float). Control pieces to which no enzyme or protein
mixture was added were also run with a 200 float of water.                                            Fattiquor
The samples were tumbled for one h at RT and then lot- live                                           • Refloat   ri	   foat © 55 C
h at 45°C. The floats were then drained and the samples                                               • Add 5% Altasol CAM, 1% Eureka 400R
washed twice for 10 rnin at 50°C (200% float), drained.                                               • Run 30 min © 55 C
patted dried and stored at 4°C. Previous work carried out in                                          'Add Altasol 310L in 10% water@ 55C
our laboratory typically employed a 400% float in all the                                             • Run 10 min @ 55 C
above mentioned processing steps ,bb0,12 By cutting back the
Iloat to a half we reduce the consunipt ion of water and also                Haul, horse overnight, met Out, toggle dry, store for 48 h 	   con	    slant temp. S   RH
increase the concentration of protein in the solution, which                                        Mechanical Properties S Subjective Evaluation
ultimately leads to a higher concentration gradient between
the solution and the leather.                                              Figure I: Flow diagram for retan. color and fatliquor fornittlation
                                                                           of (a) upholstery and (b) shoe upper wet blue.
Aliquots of 3 nil were extracted from the drum after varying
time intervals throughout the treatment of the samples with
the ml'Gase or the WPI-gelatin solutions. AliqLtots of water
                                                                           Drying
after each wash were also collected to estimate the amount of
                                                                           After RCF, samples were removed from the drum and
protein that was removed from the wet blue. One drop of '5%
                                                                           allowed to dry. Shoe upper crust leather was allowed to hang
sodium azide solution was added to each aliquot and they
                                                                           freely,whereas stretching (toggl i ng) was applied to upholstery
were stored at4°C until needed to run the protein determination
                                                                           crust leather. Once dry, the leathers were conditioned, put
assay. The following day, both treated and untreated samples
                                                                           into plastic bags for one day and then staked twice. Shoe
were weighed and the amount of reagents needed for the
                                                                           upper crust samples were not milled upholstery crust
Retail -Color-Fatliquor (RCF) calculated.
                                                                           samples were milled for about 24 11. All samples were then
                                                                           kept on a shelf in the conditioning rooni at 20°C and 65%
Retan/Color/Fatliquor (RCF)                                                relative humidity for at least three days.
Control and test samples were retanned, colored and
fatliquored in separate drums. Shoe upper and upholstery
                                                                           Mechanical Properties
samples followed slightly different procedures (Figure Ia
                                                                           Tensile strength, Young modulus and tear strength were
and lb. respectively).
                                                                           determined as described in a previous publication .12

Figure la                                                                  Subjective Evaluation
                                                                           Experimental and control crust leathers were assessed for
Retan/Color
                                                                           handle, fullness, grain tightness (break), color and general
• 150% float @ 30°C                                                        appearance by hand and visual examination. Handle is
'Add 2% Trutan PA-65 (20 mitt 	 30°C)                                      dellned as the sensation or feeling of certain physical
'Add 4% PRP. 77 (30 mm @ 30°C)                                             properties of leather, such as flexibility and smoothness,
'Add 4% 400R (5 mm § 60°C)                                                 which can be perceived by touch with lingers and hands.
'Add 6% Havana Dye (60 mm @ 60°C)                                          Fullness refers to the way a 1001) of leather feels in the palm
'Add 1% formic acid and tumble until dye is exhausted, @ 60°C              of the hand when compressed. A full leather fills the palm
• Batch wash x 3(200% float @ 60°C, 10 mm)                                 while a flat leather has more of a cardboard effect. Grain
                                                                           break is the pattern of tiny wrinkles formed when the leather
Fatliquor                                                                  is bent grain inward. Leather was rated oil scale of I to 5
• Refloat in 150% float @ 60°C                                             for each functional property by two experienced tanners,
'Add 10% Altasol CAM and 2% Eureka 400R (60 ruin @ 60°C)                   where higher numbers indicate a better property.
• Add 1.5% formic acid (target pH 3.0-3.5)
• Drain and wash for 5 mm                                                  Protein Concentration Determination
                                                                           Protein concentrations in the float, at different stages of the
 Toggle dry, mill for 24 h, store for 48 h	 constant temp. & RH            treatment, were determined using the bicinchoninic acid
                                                                           (BCA) assay" according to the directions supplied with the
        Mechanical Properties & Subjective Evaluation
                                                                           kit. Samples were centrifuged at 13,400 rpm for 30 mill in a
                                                                           microcentrifuge (Eppendorf MiniSpin plLtS, Westbury, NY).

                                                                                                                                            JALCA, VOL. 104, 2009
125                                                         WPI Fil - L ER


 One ml of protein supernatant was removed and typically a              Figure 2a
 1:25 (v/v) dilution was prepared in order to fall within the
 linear concentration range for the assay (200 to 1000 (,,/ml                 60
 protein). A 50 11 aliquot of the diluted solution was mixed
 with 1.0 ml of RCA reagent and incubated at 37°C for 30                      50
 minutes. The absorbance of a sample solution at 562 nni                6-
 minus a reagent blank was compared with a standard curve                     40
 using known concentrations of bovine serum albumin.                    4J

                                                                              30
                         RESULTS AND DiscussioN                         'B

 Shoe Upper Wet Blue
 We first investigated the uptake of mTGasc and WPI-gelatin
 blends by shoe upper wet blue at both 2.5% and 5% mTGasc               E 10
 concentration levels. Similar trends for the uptake of mTGase
 were obtained for samples that were pretreated with 2.5 or                     0
 5% mTGase. In both cases, the curve leveled off after only                         0	       10	       20	       30	        40	        50	       60
 20 minutes and the bath was not exhausted after one hour of
                                                                                                              Time (mm)
 drtimming (Figure 2a). After draining the mTGase solution.
 a blend of 5% WPI and 0.5% gelatin, with respect to weight
                                                                       Figure 21)
 of wet blue, was added and drummed one hour at RT
 followed by 5 h at 45°C. A protein Uptake of 98% was
 achieved with wet blue that was not treated with mTGase,                     100
 whereas wet blue pretreated with 2.5% and 5% mTGase
 reduced the percentage to 86% and 83%, respectively                           80
 (Figure 2b).
                                                                        'B
The absorption of the protein by the wet blue follows first
order reaction kinetics. Hence,
            [A] ^                                                       'B
 In	                = —ic • t                                           4-J

           [A]()
                                                                               20
where [A] and [A] 0 are the protein concentration remaining
in the drum at time r and t 0, respectively and k is the
                                     =

uptake rate coefficient. Table I shows k and the correlation                         0	       1	         2	        3	         4	         5	        6
coefficient values for the uptake of WPI-gelatin by shoe
upper wet blue and shoe upper wet blue pretreated with 2.517,                                                   Time (h)
or 5% mlGase. The most rapid absorption, reflected by the             Figure 2: (a) niTGzrse arid (h) pIotei Fr uptake Profi le ,, by shoe upper wet
highest value of k, was obtained for the wet blue that was not        blue pretreated with a solution containing 0. 2.5 or 5 17o nilGase and
pretreated with enzyme (k 0.608 h'), followed by the one
                                 =                                    treated with a solution of 5% WPI + 0.5 17o gelatin. All percentages
pretreated with 2.5% (k        0.413 h') and 5% mTGase
                                 =                                    were calculated with respect to the weight of wet blue and added in
(k 0.323 h'), respectively.
       =                                                              a 200% lIoat.

The wet blue was washed twice immediately after draining               grain break was weighted more than the other ratings was
the proteinaceous solution. No detectable level of protein             also presented. Table 11 reports the results on the above
was found ill of wet blue pretreated with 5% mTGase.                   mentioned subjective properties of shoe upper wet blue
At 2.5% and 0% mTGase there was a protein removal of                   subjected to treatments A, B or C. Values that were equal to
approximately 6% and 8%, respectively, and approximately               or better than controls are underlined. In all treatments, the
75% of that protein was washed out in the first wash. Part of          test pieces were found to be equal to or superior to the
that washed out protein could he due to the unbound protein            control pieces. Only the handle of the leather pretreated with
adhered to the hide or to the insufficient draining of the drum        2.5% mTGase was rated slightly lower than the control.
before the addition of water.                                          Focusing oil grain break, it is important to note that the
                                                                       wet blue samples used for the 0% and 2.5% mTGase batches
All crust samples were evaluated with respect to handle,               had a good break before the treatment while the 5% mTGase
fullness, grain tightness (break) and color. The samples were          wet blue samples exhibited a poor break. The samples that
rated oil scale of I to 5, with 1 being the worst and 5 being          already exhibited a good break showed neither a significant
the best. Front        	 ratings, all     	 rating in which the        improvement in break nor any detrimental effect. The 5%

JALcA, VOL. 104, 2009
WPI FIuFR                                                                                                           126



                                                                       TABLE I

                              Uptake Rate Coefficient k for Various Treatments

    Treatment	       Wet blue	       % mTGase'	                                           % WPFI	Gelatin	                                         k (h1 )	                           R2

         A	         Shoe upper	                            0	                               5	                                      0.5	          0.608	                            0.994
         B	         Shoe upper	                            15	                              5	                                      0.5	          0.413	                            0.851
         C	         Shoe upper	                            5	                               5	                                      0.5	          0.323	                            0.950
         D	         Upholstery	                            0	                               2.5	                                    0.25	         0.365	                            0.830
         E	         Upholstery	                            15	                              2.5	                                    0.25	         1.377	                            0.956

    "Percentages calculated with respect to weight of wet blue.




                                                                       TABLE H

                                                                Subjective EvaIuation
                                       Treatment A	                                                    Treatment B                                      Treatment C
     Hide area     Property         Control	                          Test	                        Control	                                Test      Control	                           Test
  Litt              Handle
                                                       	                          	                                         	                                  	
	4                  Fullness            4                               5                                4                                  5                                             4.5
                                          	                                   	                                                                                        	
                     Break              5                               5                                S                                               1.5                              3.5
                                                   	                      	                                             	                                         	
	4                   Color              3                               5                                 3                                 5                                              4
                                                       	                    	                                               	                               	
                    Overall             4                               5                               4                                   5             3                                4
                                          	                                           	                           	                                             	
       Belly         Handle             3                               4                               3                                   7             2                               4.5
                                                   	                      	                                               	                                   	
                    Fullness            3                               5                               4                                   5             2                               4.5
                                                       	                                                            	
                     Break             4                                                                5                                   5                                              4
                                                                              	                           	                                                        	
                     Color                                              5                               3                                   S           2.5                               3.5
                    Overall             n	                              5
                                                                          	
                                                                                                        4
                                                                                                                        	
                                                                                                                                            5            1.5
                                                                                                                                                                   	
                                                                                                                                                                                          4.5
                                         	                                            	                     	                                                      	
       Neck         Handle             3                               4                                3                                   7           3.5                               4.5
                                           	                             	                                            	                                      	
                    Fullness           4                               5                                4                                   5            4                                4.5
                                                                           	                                  	                                                  	
                     Break                                             5                                5                                   5           2.5                                4
                                               	                             	                                  	                                          	
                     Color             7                               5                                7                                   5            3                                3.5
                                           	                                   	                                                	                              	
                    Overall            3                               4                               1.5                                 4.5          2.5                               4.5
        e 1-s, I=worst, =best
    bn=2
    CA , B and C stand for treatments of shoe upper with a solution containing 5% WPI + 0.5% gelatin and
    pretreated with a solution of 0, 2.5 or 5% mlGase, respectively. All percentages were calculated with
    respect to the weight of wet blue and added in a 200% float.


                                                                                                                                                                           JALcA. VOL. /04, 2009
127                                                              WPI Fiui


 mTGase wet blue sample clearly showed significant                      Figure 3a
 improvement in leather from all areas of the hide when
 comparing the break to the control.                                          60
 Next, we examined the effect of reducing the WPI to 2.5%
 and gelatin to 0.25% and mTGase to 2.5%, for samples that
 exhibited a poor break. Approximately 80% of the protein
 was taken up by the vet blue, with a rate coefficient rate of
                                                                              40
 k = 0.262 It              the wash procedure. approximately 6%
 of the protein was removed, all of it in the First wash.                     3
 Although the break of the crust leather fared better than the
 control, the improvement was not as dramatic as when a 517c            rr 20
 niTGase treatment followed by 5%WPI + 0.5% gelatin was
 used (data not shown). These results suggest that 5% WPI +                   10
 0.5% gelatin filled the leather better than 2.5% WPI + 0.5%
 gelatin, particularly ]it     	 belly area.                                      0
                                                                                      0	   10	       20	       30	       40	       50	         60
Upholstery Wet Blue                                                                                        Time (mm)
The ability of WPI and gelatin to 1111 and improve upholstery
wet blue was examined. Given the smaller thickness of
                                                                        Figure 3h
upholstery (1.0-1.2 mm) compared to shoe upper (2.0-2.4
mm), a lower concentration of WPI and gelatin was selected
                                                                              120
to make up the proteinaceoLls blend (2.5% WPI + 0.25%
gelatin). The effect of allenzymatic pretreatment of the
samples with 2.5% mTGase prior to the addition of the                         100
proteinaceous blend was also evaluated. About half the
amount of the enzyme was picked up by the wet blue within                     80
                                                                        III
the first 30 minutes, and the curve leveled off thereafter              11
(Figure 3a). A complete uptake of protein was reached                         60
within the first 3 h of tumbling for wet blue that was
pretreated with 2.5% mTGase. Conversely, the protein                          40
uptake trend for samples that were not pretreated with the
enzyme leveled off at approximately 90% after 4 h of                     i20
drumming (Figure 3b). A remarkably faster uptake of
protein was observed for samples that were pretreated with                        0
mTGase, as can be seen from the uptake coefficient values
                                                                                      0	    1	        2	        3	        4	         5	         6
(Table I). Approximately 5 17o of the protein was removed in
the first wash regardless of the enzymatic pretreatment. A                                                     Time (h)
non detectable amount of protein was removed during
subsequent washes.                                                     Figure 3: (a) in I'Gasc and (h) protein uptake profiles by upholstery
                                                                       wet blue pretreated with a solution containing 0 or 2.57v rnTGase
The treatment of upholstery wet blue with 2.5% WPI +                   and treated with a solution of 25 17c WPI + 0.25 17c. All percentages
0.25 11'o gelatin considerably improved the handle, fullness,          were calculated with respect to the weight of wet blue and added in
                                                                       a 200% float.
and color of the resulting crust leather. Most importantly,
the break of the belly and butt areas was significantly
improved when the wet blue was pretreated with 2.5%                    percent mTGase simultaneously for both upholstery and
mTGase prior to the addition of the proteinaceous blend                shoe upper leather samples was developed (Figure 5). The
(Figure 4).                                                            tensile strength decreases slightly with increasing percent
                                                                       WPI for both upholstery and shoe upper leather. However,
Mechanical Properties                                                  for upholstery leather, the tensile strength increases
Leathers from three different areas of the hide, neck, belly           significantly with percent mnTGase, whereas for shoe upper
and butt, were tested for mechanical properties. This report           leather, the tensile strength shows little change with percent
will present the test results from belly area only, the primary        mTGase. It is worthy to note that as demonstrated in Figure
area of concern. The three areas demonstrated the same                 5, shoe upper leather hasgreater tensile strength than
tendency towards the change of two major variables: percent            upholstery leather and this is ascribable to the fact that shoe
WPI and percent mTGase. A 3-D regression plot of the                   upper leather is thicker and has more fiber network to resist
resultant tensile strength as a function of percent WPI and            the fracture.


JALcA, VOL. 104, 2009
WPI FILLER                                                                   128


  Figure 4
                                                                                 Figure 6
    5                                                              Handle
    4
                                                               - Fullness
                                                                   Break
    3                                                              Color
    2
                                                                   Overall


    0
             'ZorrirUF                         Trotrr,o',t E

    5                                                               Handle
    4
                                                               - Fullness
                                                                    Break
    3                                                           il Color
    2
                                                                    Overall


    0                                           .1-il-
             Control         Treatment D	       Treatment E


                                                                   Handle
                                                               - Fullness
                                                                   Break
                                                               EtJ Color
                                                                   Overall
                                                                                Fi g ure 6: Effect of the various treatments of leather with WPI and
                                                                                m F( iase oil    	 Young's modulus of (a) upholstery and (b) shoe
                                                                                upper crust leather. The regression graphic corresponds to samples
                                                                                from the belly area.


 Fi g ure 4: Subjective properties of upholstery crust leather. D and F
 stand for treatments of upholstery with a solution coutai ti iii g 2.5 7 WPI    Figure 7
 .- 0.25; gelatin and pretreated with a solution of 0 or 2.5 ittTGase,
 respectively. All percentages were calculated with respect to the
 weight of wet blue and added in a 200 11e float.


 Figure 5




                                                                                Figure 7: Effect of the various treatments of leather with WPI and
                                                                                mTGase oil     	 tear strength of (a) upholstery and (h) shoe upper crust
                                                                                leather. The regression graphic corresponds to samples from the
                                                                                belly area.
Figure 5: Effect of the various treatments of leather with WPI and
mTGase oil      	 tensile strength of (a) upholstery and (b) shoe upper
crust leather. The regression graphic corresponds to samples from the
belly area.

                                                                                                                                                 JALCA,
1 29                                                       WPI Fil-I.FR


Young's Modulus is a value indicating the stiffness of                                  ACKNOWLEDGEMENTS
leather. Youn g 's modLilus of upholstery leather increases
significantly with both percent WPI and percent niTGase              The authors would like to thank Lorelie Bumanlag, Gary Di
(Figure 6a). On the other hand, for shoe upper leather               Maio, Rafael Garcia, Nicholas Latona, Renée Latona and Joe
Young's modulus also increases significantly with percent            Lee for their technical support and assistance.
mTGase, but changes very little with percent WPI (Figure
6b). Looking closely at Figure 6, one can notice that the
ranges of Young's modulus values are higher for shoe upper                                    REFERENCES
leather than upholstery leather. Besides the fact that shoe
leather is thicker, this variation could he due to the use of
                                                                      I. Tancous, J. J., Roddy, W. T., and OFlaherty, F.; Defects
different types of fatliquors.
                                                                         due to natural characteristics of the skin or hide. In: Skin,
                                                                          Hide and Leather Defects (The Western Hills Publishing
Tear strength decreases with both percent WPI and percent
                                                                         Company), pp. 2-18. 1959.
mlGase for upholstery leather (Figure 7a). However, for
                                                                     2. Chen, W., Cooke, P. H., DiMaio, G. L., Taylor, M. M.,
shoe upper leather the tear strength responds quite differently
                                                                         and Brown. E. M.; Modified colla gen fiydrolysate. potential
to the changes of percent mTGase and percent WPI. As
                                                                          for use as a filler for leather. JALCA 96, 262-267, 2001.
demonstrated in Figure 7b, tear strength of shoe upper
                                                                     3. Taylor, M. M., Caheza, L. F., Marmer, W. N.. and Brown,
leather decreases pronouncedly with percent rnTGase but is
                                                                         E. M.: Enzymatic modification of hydrolysis products
relatively unchanged with percent WPI.
                                                                          from collagen using a microbial transglutaminase. I.
                                                                          Physical properties. JALCA 96, 319-332, 2001.
                                                                     4. Taylor, M. M., Liii, C. K., Latona, N. P., Mariner, W. N.,
                        CONCLUSIONS
                                                                         and Brown, E. M.; Enzymatic modification of hydrolysis
 Current prices of sodium casemate ($5.8/lb)'4 and gelatin               products from collagen using a microbial transghutaminase.
 ($2.6/lb)'5 emphasized the need for research into cheaper               II. Preparation of films. JALCA 97, 225-234, 2002.
 sources of protein to generate fillers for leather. The less        5. Taylor, M. M., Liu, C. K., Marmer, W. N., and Brown, E.
 expensive whey protein isolate ($1 .05/lb)' 4 along with small          M., Enzymatic modification of hydrolysis products from
 amounts of gelatin were successfully applied as a tilling               collagen using a microbial trans g lutaminase . III.
 agent for upholstery and shoe upper leather. Subjective                 Preparation of films with improved mechanical properties.
 properties such as fullness, handle and color of the resulting          JALCA 98,435-444, 2003.
crust leather were significantly improved. Furthermore,              6. Taylor, M. M., Marmer, W. N.. and Brown. E. M.;
 grain break for upholstery and shoe tipper leather fared                Molecular weight distribution and functional properties of
 markedly better when samples were pretreated with niTGase.              enzymatically modified commercial and experimental
The enzymatic pretreatment of wet blue leather with inTGase              gelatins. JALCA 99, 129-141, 2004.
also affected the protein uptake ratio. The uptake coefficient       7. Taylor, M. M., Marmer, W. N., and Brown. E. M.;
for upholstery leather pretreated with 2.5% mTGase increased             Characterization of biopolyniers prepared from gelatin
four-fold over samples that were not enzyme pretreated. The              and sodium caseinate for potential use in leather processing.
trend was reversed for shoe upper leather with a drop in the             JALCA 100, 149-159,2005.
uptake coefficient value from 0.608 h-' to 0.323 h' for              8. Taylor, M. M., Bumanlag, L., Marmer, W. N., and Brown,
samples that were not pretreated with inTGase or pretreated              E. M.; Use of enzymatically modified gelatin and casein
with 5% mTGase, respectively. We further demonstrated                    as fillers in leather processing. JALCA 101, 169-178,
that a 200% float satisfactorily enabled the proteins to be              2006.
taken up by the wet blue. If this technology is to be                9. Taylor, M. M., Mariner, W. N.. and Brown, E. M.;
transferred to the industry, use of a shorter float could be             Preparation and characterization of biopolymers derived
feasible due to a stronger mechanical action. Importantly,               from enzymatically modified gelatin and whey. JALCA
the proteins are not considerably removed by washing,                    101, 235-248, 2006.
regardless of the enzymatic pretreatment. Another advantage          10. Taylor, M. M.. Mariner, W. N., and Brown, F. M.:
presented herein is that the proteinaceous blend was added to              Evaluation of polymers prepared from gelatin and casein
the drum without any enzyme pretreatment, thus its                         or whey as potential fillers. JALCA 102, 111-120,2007.
preparation becomes more convenient and feasible. Even               11. Hernàndez Balada, E., Taylor, M. M., Phillips, J. G.,
though the various treatments did not negatively affect the                Mariner, W. N., and Brown, E. M.; Properties of
mechanical properties of the crust leather, tilled samples                 biopolymers produced by transglutaminase treatment of
were a little stiffer and presented slight lower tear strength             whey protein isolate and gelatin. Bioresour. Technol.
than the controls. Further research that explores the                      In press
possibility of using even cheaper sources of protein as a raw        12. Taylor, M. M., Mariner, W. N., and Brown, F. M. Effect
material for bio-based leather products is an interesting                  of fillers prepared froni enzymatically modified proteins
option currently being examined in our laboratory.                         on mechanical properties of leather. JALCA 103, 128-
                                                                           137, 2008.


JALcA, VOL. 104, 2009
WPI FIl.tER                                                   130


    13. Smith, P. K., Krohn, R. I., Hermanson, G. T., Mallia, A. 	      14. littl)://www.aiiis.Llsda.tov/AMSv].O/.
        K., Gartner, F. H., Provenzano, M. D., Fujimoto, E. K.. 	       15. http://www.icis.coin/Articles/2006/08/28/2() 15785/
       Goeke,N.M.,Olson,B.J.,and KIenk,D.C., Measurement 	                 Chemical-Prices-F-J.
       of protein using bicinchoniiiic acid. Anal. Biocliem. 150.
       76-85, 1985.




                                                                                                           /ALCA, VOL. 104. 200)

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Whey Protein Isolate: a potential filler for the leather industry

  • 1. 122 WHEY PROTEIN ISOLATE: A POTENTIAL FILLER FOR THE LEATHER INDUSTRY I)) EIMJARI) HNRNANDEZ BALADA, MARYANN M. TAYLOR, ELEANOR M. BROWN, CIIEN;-KCN; Liu U. S. Department ofAgriculture, Agricultural Research Service Eastern Rcc'ionai Research ('enter 600 E,sr MERMAID LANE, WYNo1ooR, PA 19038 USA EDI;ARD HERNANDEZ B..ID, Department of(hemicaI Engineering, University of Barcelona MAR11 I FRANQIJS 1, 08028 BARCELONA, SPAIN JAUME COT 6onsejo Superior de Inuestigaciones Gent/fleas (('S'IG Research and Development ('enter, Ecotechnologies Department JORDI GIRONA 18-26, 08034 BARCELONA, SPAIN ABS TRACt remarkably improved. Hence, fillers mainly composed by the less expensive WPI were The upgrading of leather that presents loose areas demonstrated to be effective filling agents for both and poor grain break is one of the most value upholstery and shoe upper leather. adding Opportunities for a tanner. Typically, petroleum-based products are used to improve the RESUM EN final appearance and feel of crust leather. In this study, we demonstrate that blends composed of La mejorIa en l)ieles que presentan iireas vacIas y whey protein isolate (WPI), a byproduct of the poca lirmeza de for es uno de los mayores desafIos Cheese industry, and small amounts of gelatin, a clue tiene el curtidor para afiadirles valor. byproduct of the leather industry, could be TIpicamente, materias primas derivadas del petróleo effectively used as fill jug agents for both shoe son uti I izadas para mejorar el aspecto final y tacto Lipper and upholstery leather. Wet blue leather de la piel. Ell presente estudio, demostramos from three different areas in the hide (butt, belly que mezclas compuestas por suero concentrado de and neck) was treated with the WPI-gelatin blend, proteina (WPI, de sus siglas en inglés), Lin retanned, colored and fatliquored, and their subprodLlcto de la industria del qLleso, Junto con subjective and mechanical properties evaluated. pequeñas cantidades de gelatina, tin subproducto de The effect of pretreatment of the wet blue saniples Ia indListria del cuero, se puedcn utilizar de forma with various concentrations of the enzyme microbial efectiva como agentes de relleno para cueros de transglutaminase (mTGase) was also examined. It tapicerIa y de empeine (calzado). Diferentes zonas was found that the rate of uptake of the WPI-gelatin de pieles curtidas al cromo (croupOn, falda y cuello) blend by upholstery wet blue increased four-fold fueron tratadas con la mezcla de WPI-gelatina, when it was pretreated with a 2.5% mTGase recurtidas, teñidas y engrasadas y las muestras solution. Conversely, this rate was decreased when evaluadas con respecto a las propiedades subjetivas shoe upper was pretreated with increasing amounts y mecanicas. El efecto del pretratamiento de la piel of inTGase. The subjective properties (e.g. handle, con varias concentraciones de la enzima fullness, color and grain break) of both shoe upper transglutaniinasa microbial (mTGase) fiie también and upholstery leather that were treated with the examinado. Se halló clue la velocidad de absorción WPI-gelatin blend were significantly improved de la mezcla de WPI-gelatina por pilrte del cuero de over the controls. Importantly, the grain break of tapiceria incrementaba cuatro veces cuando era the belly area of samples that were pretreated with pretratado con una solucidn de 2.5% mTGase. En enzyme (both upholstery and shoe upper) was cambio, esta velocidad disminula cuando el cuero Corresponding Author e-mail address: maryann.taylor@ars.usda.gov "Mention of trade names or commercial products in this article is solely for the purpose of providing specific information and does not imply recommendation or endorsement by the U.S. Department of Agriculture. Manuscript received September 8, 2008, accepted for publication September II, 2008 JAI.cA, VOL. 104, 2009
  • 2. 123 WPI Fiii de empeine era pi-etratado coil crecientes In the present study. we examine the suitability ofbiopolymers de mTGase. Las propiedades subjetivas (toque, produced by combining WPI with small amounts of Ilenura, tirmeza de Ilor y color) de las pieles de commercial low Bloom gelatin as a tilling agent for shoe tapicerIa y de empeine que fueron tratadas coil Lipper or upholstery leather. The effectiveness of the various mezcla de VPI -gelati na mejolaron sensi blemente treatments was assessed by measuring the physical, en comparacion a los controles. En particular. Ia mechanical and subjective properties of crust leather from tirmeza de for dc las muestras de la falda que three different areas of the hide (butt, belly and neck). fueron pretratadas con la enzima (ambos tapiceria y empei ne) fue niejoracla notablemente. Por consiguiente, agentes de relleno compuestos por la EXPERIMENTAL rnãs económica WPI fueron eficazmente cornprobados de increnientar ci rendimiento, tanto Materials para cueros de tapiccrIa como de empeine. Microbial transgl utaminase. Activa TG-TI (approximately 100 units/(, ), a commercial mTGase formulation containing 99% maltodextrose as a carrier, with an active range of p1-1 INTRODUCTION 4.0 to 9.0 at 0 to 70°C, was obtained from Ajinomoto USA Inc. (Paramus, NJ) and used without further purification. The presence of loose areas with poor grain break in finished Type B gelatin, alkaline extracted from bovine skin, and leather is one of many concerns that tanners are facing in characterized in this laboratory as I I 5 g Bloom, was obtained today's leather processing. This problem becomes particularly from Sigma (St. Louis, MO). WPI, Alacen 895, containing significant III neck and belly areas of the hide with the 93.2% protein (manufacturer's data), was generously supplied belly area exhibiting a looser break.' Fillers are materials by NZMP (formerly New Zealand Milk Products; Lemoyne, used to till the interstices of the leather and make the PA). Dithiothreitol (DT'T) was obtained from Calbiochem looseness less pronounced which in turn should improve (San Diego, CA). A Bicinchoninic Acid (BCA) Kit for- cutting yields. protein determination was purchased from Sigma (St. Louis, MO). Trutan PA-65 and Trutan PRP-77 were obtained from Over the last several years, this laboratory has explored the former Pilar River Plate Corp. (Newark, NJ); Havana alternatives to petroleum-based fillers. Chen et al.2 Dye (Derma Havana R Powder) was obtained from Clariant demonstrated that collagen hydrolysate crosslinked with Corporation (Charlotte. NC); Altasol-CAM, Altasol 310-L glutaraldeliyde could he suitable for filling low quality and Eureka 400R were obtained from Atlas Refinery. Inc. leather. More recent research has focused oil use of (Newark, NJ). Basyntan NNOL and Basyntan 1)LE were gelatin polymerized by the action of microbial obtained from BAS F Corporation (Clirlotte,NC). Upholstery transglutaniinase (mTGase) (EC 2.3.2.13), an enzyme and shoe upper wet blue leather was obtained from commercial capable of forming crosslinks in a wide variety of proteins. tanneries. All other chemicals were reagent grade and used Both commercial and experimental alkali-extracted gelatins as received. were effectively crossl inked with mTGase, yielding products with improved functional properties. This enzyme also Preparation of W1't-Gelatin Blends proved to be effective in the crosslinking of gelatin with One day prior to the treatment, the required amounts of WPI sodium caseinate, a dairy industry byproduct.' Enzymatically and gelatin powders were suspended in water (200% float), modified gelatin and casein were successfully applied as mixed well and allowed to sit at room temperature for at least fillers in wet blue leather. It was later found that these two h. The amount of protein powder was calculated on the modified proteins were not removed during the washing basis of the weight of wet blue. Next, a 10% D'VF (w/v) process. Nevertheless, the relatively elevated cost of gelatin solution was prepared and the volume necessary to give a arid casein encouraged the search for a cheaper source of concentration of 10 mg DTT per g of WPI was added. The renewable proteins. Whey and whey protein isolate (WPI), PH was then adjusted to 7.5 with I N NaOH or I N HCI and byproducts of the cheese manLifacturing industry, fulfill that heated at 38 °C for one h, cooled to room temperature and condition and were also effectively reacted with mTGase stored overnight at 4 'C. It is worth noting that all the yielding viable products for use as filling agents.9'° proteinaceous blends discussed in the present paper were prepared without adding mTGase to the mixture. By doing We recently demonstrated that the addition of small amounts this, the WPI-gelatin blend can be stored for an extended of gelatin to whey protein isolate (WPI) in the presence of period of time without danger of it becoming a mTGase arid the reducing agent dithiothreitol (DTT) yielded permanent gel. novel products with improved physical properties (e.g., viscosity, gel strength, degree of polymerization) over either Application of WPI-Gelatin Blends to Wet Blue Leather protein component.'' The main goal of that study was to Wet blue samples from the butt, belly, and neck were obtain biopolymers with unique properties at low cost, tumbled with water in a Dose drum (Model PFI 300-34. hence using WPI as the majority component of the Dose Maschineiibau GmnbH, Lichtenau, Germany) for 30 WPI-gelatin blend. min at 50°C, drained and refloated (200% float, 50°C) in 417c JiILC-1, VOL. 104,200
  • 3. WPI Fll.l.FR 124 sodium bicarbonate solution, based oil wet blue weight. Figure lb Upon pH stabilization, the float was drained, mTGase Retan ICoIor solution (2.5 1/c or 5 mTGase ) with a 200/c float was added • 75% float @ 43 'C and samples were drummed for one h at room tenperature • Add 10% IDLE Syntan 2% Basyntan NNDL (5 mm @ 43 'C) (22 ± 4 0 C). Note that the mTGase concentrations stated • Add 1% Havana dye in 25% float @60 "C (45 mum @ 60 C) throLighout the manLtscript are mTGase+carrierconcentration. • Add 05% formic acid and tumble until dries exhausted, @60 C The float was drained and a WPI-gelatin solution was added • Batch wash x 3)100% flout (at '5 C I'J mum) (200 1Yc float). Control pieces to which no enzyme or protein mixture was added were also run with a 200 float of water. Fattiquor The samples were tumbled for one h at RT and then lot- live • Refloat ri foat © 55 C h at 45°C. The floats were then drained and the samples • Add 5% Altasol CAM, 1% Eureka 400R washed twice for 10 rnin at 50°C (200% float), drained. • Run 30 min © 55 C patted dried and stored at 4°C. Previous work carried out in 'Add Altasol 310L in 10% water@ 55C our laboratory typically employed a 400% float in all the • Run 10 min @ 55 C above mentioned processing steps ,bb0,12 By cutting back the Iloat to a half we reduce the consunipt ion of water and also Haul, horse overnight, met Out, toggle dry, store for 48 h con slant temp. S RH increase the concentration of protein in the solution, which Mechanical Properties S Subjective Evaluation ultimately leads to a higher concentration gradient between the solution and the leather. Figure I: Flow diagram for retan. color and fatliquor fornittlation of (a) upholstery and (b) shoe upper wet blue. Aliquots of 3 nil were extracted from the drum after varying time intervals throughout the treatment of the samples with the ml'Gase or the WPI-gelatin solutions. AliqLtots of water Drying after each wash were also collected to estimate the amount of After RCF, samples were removed from the drum and protein that was removed from the wet blue. One drop of '5% allowed to dry. Shoe upper crust leather was allowed to hang sodium azide solution was added to each aliquot and they freely,whereas stretching (toggl i ng) was applied to upholstery were stored at4°C until needed to run the protein determination crust leather. Once dry, the leathers were conditioned, put assay. The following day, both treated and untreated samples into plastic bags for one day and then staked twice. Shoe were weighed and the amount of reagents needed for the upper crust samples were not milled upholstery crust Retail -Color-Fatliquor (RCF) calculated. samples were milled for about 24 11. All samples were then kept on a shelf in the conditioning rooni at 20°C and 65% Retan/Color/Fatliquor (RCF) relative humidity for at least three days. Control and test samples were retanned, colored and fatliquored in separate drums. Shoe upper and upholstery Mechanical Properties samples followed slightly different procedures (Figure Ia Tensile strength, Young modulus and tear strength were and lb. respectively). determined as described in a previous publication .12 Figure la Subjective Evaluation Experimental and control crust leathers were assessed for Retan/Color handle, fullness, grain tightness (break), color and general • 150% float @ 30°C appearance by hand and visual examination. Handle is 'Add 2% Trutan PA-65 (20 mitt 30°C) dellned as the sensation or feeling of certain physical 'Add 4% PRP. 77 (30 mm @ 30°C) properties of leather, such as flexibility and smoothness, 'Add 4% 400R (5 mm § 60°C) which can be perceived by touch with lingers and hands. 'Add 6% Havana Dye (60 mm @ 60°C) Fullness refers to the way a 1001) of leather feels in the palm 'Add 1% formic acid and tumble until dye is exhausted, @ 60°C of the hand when compressed. A full leather fills the palm • Batch wash x 3(200% float @ 60°C, 10 mm) while a flat leather has more of a cardboard effect. Grain break is the pattern of tiny wrinkles formed when the leather Fatliquor is bent grain inward. Leather was rated oil scale of I to 5 • Refloat in 150% float @ 60°C for each functional property by two experienced tanners, 'Add 10% Altasol CAM and 2% Eureka 400R (60 ruin @ 60°C) where higher numbers indicate a better property. • Add 1.5% formic acid (target pH 3.0-3.5) • Drain and wash for 5 mm Protein Concentration Determination Protein concentrations in the float, at different stages of the Toggle dry, mill for 24 h, store for 48 h constant temp. & RH treatment, were determined using the bicinchoninic acid (BCA) assay" according to the directions supplied with the Mechanical Properties & Subjective Evaluation kit. Samples were centrifuged at 13,400 rpm for 30 mill in a microcentrifuge (Eppendorf MiniSpin plLtS, Westbury, NY). JALCA, VOL. 104, 2009
  • 4. 125 WPI Fil - L ER One ml of protein supernatant was removed and typically a Figure 2a 1:25 (v/v) dilution was prepared in order to fall within the linear concentration range for the assay (200 to 1000 (,,/ml 60 protein). A 50 11 aliquot of the diluted solution was mixed with 1.0 ml of RCA reagent and incubated at 37°C for 30 50 minutes. The absorbance of a sample solution at 562 nni 6- minus a reagent blank was compared with a standard curve 40 using known concentrations of bovine serum albumin. 4J 30 RESULTS AND DiscussioN 'B Shoe Upper Wet Blue We first investigated the uptake of mTGasc and WPI-gelatin blends by shoe upper wet blue at both 2.5% and 5% mTGasc E 10 concentration levels. Similar trends for the uptake of mTGase were obtained for samples that were pretreated with 2.5 or 0 5% mTGase. In both cases, the curve leveled off after only 0 10 20 30 40 50 60 20 minutes and the bath was not exhausted after one hour of Time (mm) drtimming (Figure 2a). After draining the mTGase solution. a blend of 5% WPI and 0.5% gelatin, with respect to weight Figure 21) of wet blue, was added and drummed one hour at RT followed by 5 h at 45°C. A protein Uptake of 98% was achieved with wet blue that was not treated with mTGase, 100 whereas wet blue pretreated with 2.5% and 5% mTGase reduced the percentage to 86% and 83%, respectively 80 (Figure 2b). 'B The absorption of the protein by the wet blue follows first order reaction kinetics. Hence, [A] ^ 'B In = —ic • t 4-J [A]() 20 where [A] and [A] 0 are the protein concentration remaining in the drum at time r and t 0, respectively and k is the = uptake rate coefficient. Table I shows k and the correlation 0 1 2 3 4 5 6 coefficient values for the uptake of WPI-gelatin by shoe upper wet blue and shoe upper wet blue pretreated with 2.517, Time (h) or 5% mlGase. The most rapid absorption, reflected by the Figure 2: (a) niTGzrse arid (h) pIotei Fr uptake Profi le ,, by shoe upper wet highest value of k, was obtained for the wet blue that was not blue pretreated with a solution containing 0. 2.5 or 5 17o nilGase and pretreated with enzyme (k 0.608 h'), followed by the one = treated with a solution of 5% WPI + 0.5 17o gelatin. All percentages pretreated with 2.5% (k 0.413 h') and 5% mTGase = were calculated with respect to the weight of wet blue and added in (k 0.323 h'), respectively. = a 200% lIoat. The wet blue was washed twice immediately after draining grain break was weighted more than the other ratings was the proteinaceous solution. No detectable level of protein also presented. Table 11 reports the results on the above was found ill of wet blue pretreated with 5% mTGase. mentioned subjective properties of shoe upper wet blue At 2.5% and 0% mTGase there was a protein removal of subjected to treatments A, B or C. Values that were equal to approximately 6% and 8%, respectively, and approximately or better than controls are underlined. In all treatments, the 75% of that protein was washed out in the first wash. Part of test pieces were found to be equal to or superior to the that washed out protein could he due to the unbound protein control pieces. Only the handle of the leather pretreated with adhered to the hide or to the insufficient draining of the drum 2.5% mTGase was rated slightly lower than the control. before the addition of water. Focusing oil grain break, it is important to note that the wet blue samples used for the 0% and 2.5% mTGase batches All crust samples were evaluated with respect to handle, had a good break before the treatment while the 5% mTGase fullness, grain tightness (break) and color. The samples were wet blue samples exhibited a poor break. The samples that rated oil scale of I to 5, with 1 being the worst and 5 being already exhibited a good break showed neither a significant the best. Front ratings, all rating in which the improvement in break nor any detrimental effect. The 5% JALcA, VOL. 104, 2009
  • 5. WPI FIuFR 126 TABLE I Uptake Rate Coefficient k for Various Treatments Treatment Wet blue % mTGase' % WPFI Gelatin k (h1 ) R2 A Shoe upper 0 5 0.5 0.608 0.994 B Shoe upper 15 5 0.5 0.413 0.851 C Shoe upper 5 5 0.5 0.323 0.950 D Upholstery 0 2.5 0.25 0.365 0.830 E Upholstery 15 2.5 0.25 1.377 0.956 "Percentages calculated with respect to weight of wet blue. TABLE H Subjective EvaIuation Treatment A Treatment B Treatment C Hide area Property Control Test Control Test Control Test Litt Handle 4 Fullness 4 5 4 5 4.5 Break 5 5 S 1.5 3.5 4 Color 3 5 3 5 4 Overall 4 5 4 5 3 4 Belly Handle 3 4 3 7 2 4.5 Fullness 3 5 4 5 2 4.5 Break 4 5 5 4 Color 5 3 S 2.5 3.5 Overall n 5 4 5 1.5 4.5 Neck Handle 3 4 3 7 3.5 4.5 Fullness 4 5 4 5 4 4.5 Break 5 5 5 2.5 4 Color 7 5 7 5 3 3.5 Overall 3 4 1.5 4.5 2.5 4.5 e 1-s, I=worst, =best bn=2 CA , B and C stand for treatments of shoe upper with a solution containing 5% WPI + 0.5% gelatin and pretreated with a solution of 0, 2.5 or 5% mlGase, respectively. All percentages were calculated with respect to the weight of wet blue and added in a 200% float. JALcA. VOL. /04, 2009
  • 6. 127 WPI Fiui mTGase wet blue sample clearly showed significant Figure 3a improvement in leather from all areas of the hide when comparing the break to the control. 60 Next, we examined the effect of reducing the WPI to 2.5% and gelatin to 0.25% and mTGase to 2.5%, for samples that exhibited a poor break. Approximately 80% of the protein was taken up by the vet blue, with a rate coefficient rate of 40 k = 0.262 It the wash procedure. approximately 6% of the protein was removed, all of it in the First wash. 3 Although the break of the crust leather fared better than the control, the improvement was not as dramatic as when a 517c rr 20 niTGase treatment followed by 5%WPI + 0.5% gelatin was used (data not shown). These results suggest that 5% WPI + 10 0.5% gelatin filled the leather better than 2.5% WPI + 0.5% gelatin, particularly ]it belly area. 0 0 10 20 30 40 50 60 Upholstery Wet Blue Time (mm) The ability of WPI and gelatin to 1111 and improve upholstery wet blue was examined. Given the smaller thickness of Figure 3h upholstery (1.0-1.2 mm) compared to shoe upper (2.0-2.4 mm), a lower concentration of WPI and gelatin was selected 120 to make up the proteinaceoLls blend (2.5% WPI + 0.25% gelatin). The effect of allenzymatic pretreatment of the samples with 2.5% mTGase prior to the addition of the 100 proteinaceous blend was also evaluated. About half the amount of the enzyme was picked up by the wet blue within 80 III the first 30 minutes, and the curve leveled off thereafter 11 (Figure 3a). A complete uptake of protein was reached 60 within the first 3 h of tumbling for wet blue that was pretreated with 2.5% mTGase. Conversely, the protein 40 uptake trend for samples that were not pretreated with the enzyme leveled off at approximately 90% after 4 h of i20 drumming (Figure 3b). A remarkably faster uptake of protein was observed for samples that were pretreated with 0 mTGase, as can be seen from the uptake coefficient values 0 1 2 3 4 5 6 (Table I). Approximately 5 17o of the protein was removed in the first wash regardless of the enzymatic pretreatment. A Time (h) non detectable amount of protein was removed during subsequent washes. Figure 3: (a) in I'Gasc and (h) protein uptake profiles by upholstery wet blue pretreated with a solution containing 0 or 2.57v rnTGase The treatment of upholstery wet blue with 2.5% WPI + and treated with a solution of 25 17c WPI + 0.25 17c. All percentages 0.25 11'o gelatin considerably improved the handle, fullness, were calculated with respect to the weight of wet blue and added in a 200% float. and color of the resulting crust leather. Most importantly, the break of the belly and butt areas was significantly improved when the wet blue was pretreated with 2.5% percent mTGase simultaneously for both upholstery and mTGase prior to the addition of the proteinaceous blend shoe upper leather samples was developed (Figure 5). The (Figure 4). tensile strength decreases slightly with increasing percent WPI for both upholstery and shoe upper leather. However, Mechanical Properties for upholstery leather, the tensile strength increases Leathers from three different areas of the hide, neck, belly significantly with percent mnTGase, whereas for shoe upper and butt, were tested for mechanical properties. This report leather, the tensile strength shows little change with percent will present the test results from belly area only, the primary mTGase. It is worthy to note that as demonstrated in Figure area of concern. The three areas demonstrated the same 5, shoe upper leather hasgreater tensile strength than tendency towards the change of two major variables: percent upholstery leather and this is ascribable to the fact that shoe WPI and percent mTGase. A 3-D regression plot of the upper leather is thicker and has more fiber network to resist resultant tensile strength as a function of percent WPI and the fracture. JALcA, VOL. 104, 2009
  • 7. WPI FILLER 128 Figure 4 Figure 6 5 Handle 4 - Fullness Break 3 Color 2 Overall 0 'ZorrirUF Trotrr,o',t E 5 Handle 4 - Fullness Break 3 il Color 2 Overall 0 .1-il- Control Treatment D Treatment E Handle - Fullness Break EtJ Color Overall Fi g ure 6: Effect of the various treatments of leather with WPI and m F( iase oil Young's modulus of (a) upholstery and (b) shoe upper crust leather. The regression graphic corresponds to samples from the belly area. Fi g ure 4: Subjective properties of upholstery crust leather. D and F stand for treatments of upholstery with a solution coutai ti iii g 2.5 7 WPI Figure 7 .- 0.25; gelatin and pretreated with a solution of 0 or 2.5 ittTGase, respectively. All percentages were calculated with respect to the weight of wet blue and added in a 200 11e float. Figure 5 Figure 7: Effect of the various treatments of leather with WPI and mTGase oil tear strength of (a) upholstery and (h) shoe upper crust leather. The regression graphic corresponds to samples from the belly area. Figure 5: Effect of the various treatments of leather with WPI and mTGase oil tensile strength of (a) upholstery and (b) shoe upper crust leather. The regression graphic corresponds to samples from the belly area. JALCA,
  • 8. 1 29 WPI Fil-I.FR Young's Modulus is a value indicating the stiffness of ACKNOWLEDGEMENTS leather. Youn g 's modLilus of upholstery leather increases significantly with both percent WPI and percent niTGase The authors would like to thank Lorelie Bumanlag, Gary Di (Figure 6a). On the other hand, for shoe upper leather Maio, Rafael Garcia, Nicholas Latona, Renée Latona and Joe Young's modulus also increases significantly with percent Lee for their technical support and assistance. mTGase, but changes very little with percent WPI (Figure 6b). Looking closely at Figure 6, one can notice that the ranges of Young's modulus values are higher for shoe upper REFERENCES leather than upholstery leather. Besides the fact that shoe leather is thicker, this variation could he due to the use of I. Tancous, J. J., Roddy, W. T., and OFlaherty, F.; Defects different types of fatliquors. due to natural characteristics of the skin or hide. In: Skin, Hide and Leather Defects (The Western Hills Publishing Tear strength decreases with both percent WPI and percent Company), pp. 2-18. 1959. mlGase for upholstery leather (Figure 7a). However, for 2. Chen, W., Cooke, P. H., DiMaio, G. L., Taylor, M. M., shoe upper leather the tear strength responds quite differently and Brown. E. M.; Modified colla gen fiydrolysate. potential to the changes of percent mTGase and percent WPI. As for use as a filler for leather. JALCA 96, 262-267, 2001. demonstrated in Figure 7b, tear strength of shoe upper 3. Taylor, M. M., Caheza, L. F., Marmer, W. N.. and Brown, leather decreases pronouncedly with percent rnTGase but is E. M.: Enzymatic modification of hydrolysis products relatively unchanged with percent WPI. from collagen using a microbial transglutaminase. I. Physical properties. JALCA 96, 319-332, 2001. 4. Taylor, M. M., Liii, C. K., Latona, N. P., Mariner, W. N., CONCLUSIONS and Brown, E. M.; Enzymatic modification of hydrolysis Current prices of sodium casemate ($5.8/lb)'4 and gelatin products from collagen using a microbial transghutaminase. ($2.6/lb)'5 emphasized the need for research into cheaper II. Preparation of films. JALCA 97, 225-234, 2002. sources of protein to generate fillers for leather. The less 5. Taylor, M. M., Liu, C. K., Marmer, W. N., and Brown, E. expensive whey protein isolate ($1 .05/lb)' 4 along with small M., Enzymatic modification of hydrolysis products from amounts of gelatin were successfully applied as a tilling collagen using a microbial trans g lutaminase . III. agent for upholstery and shoe upper leather. Subjective Preparation of films with improved mechanical properties. properties such as fullness, handle and color of the resulting JALCA 98,435-444, 2003. crust leather were significantly improved. Furthermore, 6. Taylor, M. M., Marmer, W. N.. and Brown. E. M.; grain break for upholstery and shoe tipper leather fared Molecular weight distribution and functional properties of markedly better when samples were pretreated with niTGase. enzymatically modified commercial and experimental The enzymatic pretreatment of wet blue leather with inTGase gelatins. JALCA 99, 129-141, 2004. also affected the protein uptake ratio. The uptake coefficient 7. Taylor, M. M., Marmer, W. N., and Brown. E. M.; for upholstery leather pretreated with 2.5% mTGase increased Characterization of biopolyniers prepared from gelatin four-fold over samples that were not enzyme pretreated. The and sodium caseinate for potential use in leather processing. trend was reversed for shoe upper leather with a drop in the JALCA 100, 149-159,2005. uptake coefficient value from 0.608 h-' to 0.323 h' for 8. Taylor, M. M., Bumanlag, L., Marmer, W. N., and Brown, samples that were not pretreated with inTGase or pretreated E. M.; Use of enzymatically modified gelatin and casein with 5% mTGase, respectively. We further demonstrated as fillers in leather processing. JALCA 101, 169-178, that a 200% float satisfactorily enabled the proteins to be 2006. taken up by the wet blue. If this technology is to be 9. Taylor, M. M., Mariner, W. N.. and Brown, E. M.; transferred to the industry, use of a shorter float could be Preparation and characterization of biopolymers derived feasible due to a stronger mechanical action. Importantly, from enzymatically modified gelatin and whey. JALCA the proteins are not considerably removed by washing, 101, 235-248, 2006. regardless of the enzymatic pretreatment. Another advantage 10. Taylor, M. M.. Mariner, W. N., and Brown, F. M.: presented herein is that the proteinaceous blend was added to Evaluation of polymers prepared from gelatin and casein the drum without any enzyme pretreatment, thus its or whey as potential fillers. JALCA 102, 111-120,2007. preparation becomes more convenient and feasible. Even 11. Hernàndez Balada, E., Taylor, M. M., Phillips, J. G., though the various treatments did not negatively affect the Mariner, W. N., and Brown, E. M.; Properties of mechanical properties of the crust leather, tilled samples biopolymers produced by transglutaminase treatment of were a little stiffer and presented slight lower tear strength whey protein isolate and gelatin. Bioresour. Technol. than the controls. Further research that explores the In press possibility of using even cheaper sources of protein as a raw 12. Taylor, M. M., Mariner, W. N., and Brown, F. M. Effect material for bio-based leather products is an interesting of fillers prepared froni enzymatically modified proteins option currently being examined in our laboratory. on mechanical properties of leather. JALCA 103, 128- 137, 2008. JALcA, VOL. 104, 2009
  • 9. WPI FIl.tER 130 13. Smith, P. K., Krohn, R. I., Hermanson, G. T., Mallia, A. 14. littl)://www.aiiis.Llsda.tov/AMSv].O/. K., Gartner, F. H., Provenzano, M. D., Fujimoto, E. K.. 15. http://www.icis.coin/Articles/2006/08/28/2() 15785/ Goeke,N.M.,Olson,B.J.,and KIenk,D.C., Measurement Chemical-Prices-F-J. of protein using bicinchoniiiic acid. Anal. Biocliem. 150. 76-85, 1985. /ALCA, VOL. 104. 200)