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Lean Journey: Transforming
the Public Sector Roundtable
June 24, 2016
Shawn Vaughn
NASCA Association Director
WELCOME
PROGRAM SPONSORS
INTRODUCTIONS
Chris Liu, Director, Washington Department of
Enterprise
Services
Renee Smith Nyberg, Director of Lean
Transformation Services, Washington
Darrell Damron, Assistant Director of
Lean Transformation Services, Washington
Robert Blair, Director,
Department of Administration, Ohio
Tim Krall, Deputy Director LeanOhio
Panel of Directors
Presenters include:
• Robert Blair, Director, Ohio Department of Administration
• Chris Liu, Director, Washington Department of Enterprise
Services
Facilitator:
• Tim Krall, Deputy Director, LeanOhio
Ohio’s Lean Journey
Break
Lean Simulation
Common Kaizen-powered
improvements
Lunch
The Washington State Department of
Enterprise Services’ Lean journey
Washington State’s Lean Journey Milestones
1991-2011
Baldrige, TQM,
Lean in a few
agencies
• Assessment
focus
• Point
improvements
• Some Lean tools
in use
2011
Governor
Gregoire starts
statewide Lean
transformation
• Advice from Boeing
• Governor’s exec. order
• VSM workshops in 26
state agencies
• Private sector partner
help
2013 to Present
Governor Inslee
deepens statewide
Lean transformation
• Strategic alignment
• 5 Goal councils
• Culture focus
• Problem solving,
coaching, daily Lean
focus
2012 Governor Election/Transition
Washington State’s Lean Journey Milestones cont.
Training
• Thousands of
employees and
managers trained
• 752 Lean
facilitators trained
Lean
Advisors
• Lean advisors in 54
state agencies
• Supporting capability
building and projects
Partnerships
• 243 Lean expert
partners from
• 106 organizations
provided pro bono
services
Washington State’s Lean Journey Milestones cont.
Conference
• 4th Annual Lean
Transformation Conference
• 2,500 attendees
Lean Fellowship
• 1-year rotation in
Governor’s Results
Washington Office
• Building leadership and
problem solving skills
Washington State’s Results
Projects
• 1,246 Lean
projects in 54
agencies
Costs
• Survey of 18 projects:
• $4.8 million in savings
• $6.6 million in cost
avoidance
• $3.16 million in
additional revenue
generated
More Details
• See additional details
at
• http://results.wa.gov/
WA Department of Enterprise Services Lean Journey
Department of
Printing
WA Department of Enterprise Services Lean Journey
Improvement Projects
• 20 projects in the first year
across agency
• A different approach
• Measurable results
• Developing staff
WA Department of Enterprise Services Lean Journey
Planning
• Grassroots approach
• Created 62 program strategy maps
• Created 1 agency strategy map
• Data for making business
decisions
• Practiced and learned
Program Strategy Maps
Agency Fundamentals Map
WA Department of Enterprise Services Lean Journey
Daily Lean Practices
• Huddles
• Visual management
• Personal Kanban
• Idea boards
WA Department of Enterprise Services Lean Journey
Build Capability
• Every leader a coach
• Every employee a
problem solver
2016 Lean
Key Lesson: Lean is a Strategy!
Organization has a purpose
& exists in an environment
Leaders choose strategy
Lean Operations Strategy
Organization identifies
Values and Principles
Everyone picks the right
Methods and Tools
Reflect on
purpose and
environment then . . .
Reflect on
Strategy and then . . .
Reflect on values and
principles and then . . .
When a business
challenge arises . . .
Key Lesson: Top level leadership is critical!
Key Lesson: Engage the entire workforce!
 Learn Basic
Concepts
 Engage in
eLearning
 Access Job Aids
Online
 Learn When
You’re Available
 Receive Guided
Practice
 Learn in a Safe
Environment
 Engage in
Classroom
Activities
 Learn in Small
Groups
 Receive
Coaching On-
the-Job
 Build Coaching
Capability
 Rapidly Scale
Implementation
 Triad Model:
Coach, Learner,
Observer-Coach
 Engage in
Developmental
Job Assignments
 Rotate Key
Positions
 Complete Special
Projects
 Design New
Work Processes
and Procedures
Learning New Knowledge and Skills Applying Knowledge and Skill to Performance On-The-Job
Key Lesson: People learn on the job with a coach!
Strategic
Direction
• Lean is a strategy.
• Top level leadership is critical.
• Engage the entire workforce.
• People learn on the job with a
coach.
Key Lessons
Watch for these lessons in the video:
“Greatness” by David Marquet
Short Break
Take 5
The Results Model
Purpose Capability
Process Management System
Mindset
The value
delivered to
customers
Work
processes and
improvements
Capabilities
needed to
do the work
Management
systems to
support the
work
Organizational values
and beliefs.
*Adapted from the Lean Enterprise Institute’s Lean Transformation Model
I will read a statement for each
component of the Results Model, one
at a time.
Invite you to reflect and discuss at
tables:
“How would things be different if this
statement were true for your team?”
Reflection Exercise Instructions
Purpose
Your team understands the problem it is trying
to solve for customers and the value customers
expect. Each team member understands how
they contribute.
“How would things be
different if this statement
were true for your team?”
Process Management System
Your team knows the work to do to deliver value.
Team members who do the work improve the
work.
“How would things be
different if this statement
were true for your team?”
Capability
Your team builds the capabilities workers need to
do the work. Team members are coached to
practice new skills on the job.
“How would things be
different if this statement
were true for your team?”
Management System
Your team has systems and routines to support and
sustain all the other components.
“How would things be
different if this statement
were true for your team?”
Mindset
Your team intentionally fosters the values, beliefs,
and assumptions that support this way of working.
“How would things be different if this
statement were true for your team?”
The Results Model
Purpose Capability
Process Management System
Mindset
The value
delivered to
customers
Work
processes and
improvements
Capabilities
needed to
do the work
Management
systems to
support the
work
Organizational values
and beliefs.
*Adapted from the Lean Enterprise Institute’s Lean Transformation Model
Break
Daily Lean Practices
Daily Lean Practices
Video Example From DES
https://www.youtube.com/watch?v=krkiRUEtHVA
Management System
Daily Lean Practices
• Huddles
• Visual Management
• Problem Solving
• Coaching
• Personal Kanban
Focus
Daily Lean Practices
Huddles
Daily Lean Practices
Visual Management
Daily Lean Practices
Problem Solving
Daily Lean Practices
Coaching
Graphic Design: WA Employment Security Dept.
Governor
Director
Assistant
Director
Managers &
supervisors
Front line
team
Goal
Maps
Agency
Maps
Division
Maps
Program
Maps
Graphic design: WA ESD | Design concept: Ariana Wood, Senior Lean Consultant, Lean Transformation Services, WA DES
What work is on your mind?
Personal Kanban
OPTIONS DOING DONE
Based on the book, Personal Kanban: Mapping Work | Navigating Life, by Jim Benson and Tonianne
DeMaria Barry, 2011, First Modus Cooperandi Press.
2 Rules of Personal Kanban
1. Visualize your work.
2. Limit your work in process.
Build a Personal Kanban
• One sheet with 3 columns: Options|Doing|Done
• One item per sticky note.
• Put sticky notes in “Options”
• Organize them.
• Pull them.
• Work them.
• Move them to done.
• Sleep better. Gain clarity. Manage stuff.
53
Personal Kanban Example
54
Personal Kanban Example
55
Personal Kanban Example
Personal Kanban Example
56
Kanban for Improvement Ideas
57
Kanban for Improvement Ideas
58
Kanban for a Meeting Agenda
Options Doing Done
Next
meeting
Budget
Reports
Review
Goals
Welcome
59
Kanban for Leader Development
Ready Trying Being
Start with all 9
competency “sticky notes”
in this column.
Move a competency from
the “Ready” column to the
“Trying” column when you
are intentionally trying to
practice this.
Move a competency from
“Trying” to the “Being”
column when you have
been self-aware and
assessed the experience.
Listen
Teach
Inspire
Coach &
Mentor
Observe
(gemba)

Appreciate

Question
Support &
Encourage
Suspend
Assumptions
60
Kanban for a Team Project
61
Kanban for a Work Team
62
Kanban for a Work Team
63
Kanban for a Work Team
64
Kanban for a Work Team
65
Kanban for a Work Team
66
Kanban for a Project Team
67
Get
Creative!
Lean: What will it take?
Reflection Exercise Instructions
• Choose 4 of the 7 topics
• 10 minutes at each topic
• Questions for reflection and discussion
1. What did you hear and notice?
2. What’s important to you?
3. Now what will you do?
One Word
Adjourn
Safe Travels!

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NASCA Roundtable Presentation

  • 1. Lean Journey: Transforming the Public Sector Roundtable June 24, 2016
  • 2. Shawn Vaughn NASCA Association Director WELCOME PROGRAM SPONSORS
  • 3. INTRODUCTIONS Chris Liu, Director, Washington Department of Enterprise Services Renee Smith Nyberg, Director of Lean Transformation Services, Washington Darrell Damron, Assistant Director of Lean Transformation Services, Washington Robert Blair, Director, Department of Administration, Ohio Tim Krall, Deputy Director LeanOhio
  • 4. Panel of Directors Presenters include: • Robert Blair, Director, Ohio Department of Administration • Chris Liu, Director, Washington Department of Enterprise Services Facilitator: • Tim Krall, Deputy Director, LeanOhio
  • 10. The Washington State Department of Enterprise Services’ Lean journey
  • 11. Washington State’s Lean Journey Milestones 1991-2011 Baldrige, TQM, Lean in a few agencies • Assessment focus • Point improvements • Some Lean tools in use 2011 Governor Gregoire starts statewide Lean transformation • Advice from Boeing • Governor’s exec. order • VSM workshops in 26 state agencies • Private sector partner help 2013 to Present Governor Inslee deepens statewide Lean transformation • Strategic alignment • 5 Goal councils • Culture focus • Problem solving, coaching, daily Lean focus 2012 Governor Election/Transition
  • 12. Washington State’s Lean Journey Milestones cont. Training • Thousands of employees and managers trained • 752 Lean facilitators trained Lean Advisors • Lean advisors in 54 state agencies • Supporting capability building and projects Partnerships • 243 Lean expert partners from • 106 organizations provided pro bono services
  • 13. Washington State’s Lean Journey Milestones cont. Conference • 4th Annual Lean Transformation Conference • 2,500 attendees Lean Fellowship • 1-year rotation in Governor’s Results Washington Office • Building leadership and problem solving skills
  • 14. Washington State’s Results Projects • 1,246 Lean projects in 54 agencies Costs • Survey of 18 projects: • $4.8 million in savings • $6.6 million in cost avoidance • $3.16 million in additional revenue generated More Details • See additional details at • http://results.wa.gov/
  • 15. WA Department of Enterprise Services Lean Journey Department of Printing
  • 16. WA Department of Enterprise Services Lean Journey Improvement Projects • 20 projects in the first year across agency • A different approach • Measurable results • Developing staff
  • 17.
  • 18. WA Department of Enterprise Services Lean Journey Planning • Grassroots approach • Created 62 program strategy maps • Created 1 agency strategy map • Data for making business decisions • Practiced and learned
  • 19. Program Strategy Maps Agency Fundamentals Map
  • 20. WA Department of Enterprise Services Lean Journey Daily Lean Practices • Huddles • Visual management • Personal Kanban • Idea boards
  • 21.
  • 22. WA Department of Enterprise Services Lean Journey Build Capability • Every leader a coach • Every employee a problem solver
  • 23.
  • 25. Key Lesson: Lean is a Strategy! Organization has a purpose & exists in an environment Leaders choose strategy Lean Operations Strategy Organization identifies Values and Principles Everyone picks the right Methods and Tools Reflect on purpose and environment then . . . Reflect on Strategy and then . . . Reflect on values and principles and then . . . When a business challenge arises . . .
  • 26. Key Lesson: Top level leadership is critical!
  • 27. Key Lesson: Engage the entire workforce!
  • 28.  Learn Basic Concepts  Engage in eLearning  Access Job Aids Online  Learn When You’re Available  Receive Guided Practice  Learn in a Safe Environment  Engage in Classroom Activities  Learn in Small Groups  Receive Coaching On- the-Job  Build Coaching Capability  Rapidly Scale Implementation  Triad Model: Coach, Learner, Observer-Coach  Engage in Developmental Job Assignments  Rotate Key Positions  Complete Special Projects  Design New Work Processes and Procedures Learning New Knowledge and Skills Applying Knowledge and Skill to Performance On-The-Job Key Lesson: People learn on the job with a coach! Strategic Direction
  • 29. • Lean is a strategy. • Top level leadership is critical. • Engage the entire workforce. • People learn on the job with a coach. Key Lessons Watch for these lessons in the video: “Greatness” by David Marquet
  • 31.
  • 32. The Results Model Purpose Capability Process Management System Mindset The value delivered to customers Work processes and improvements Capabilities needed to do the work Management systems to support the work Organizational values and beliefs. *Adapted from the Lean Enterprise Institute’s Lean Transformation Model
  • 33. I will read a statement for each component of the Results Model, one at a time. Invite you to reflect and discuss at tables: “How would things be different if this statement were true for your team?” Reflection Exercise Instructions
  • 34. Purpose Your team understands the problem it is trying to solve for customers and the value customers expect. Each team member understands how they contribute. “How would things be different if this statement were true for your team?”
  • 35. Process Management System Your team knows the work to do to deliver value. Team members who do the work improve the work. “How would things be different if this statement were true for your team?”
  • 36. Capability Your team builds the capabilities workers need to do the work. Team members are coached to practice new skills on the job. “How would things be different if this statement were true for your team?”
  • 37. Management System Your team has systems and routines to support and sustain all the other components. “How would things be different if this statement were true for your team?”
  • 38. Mindset Your team intentionally fosters the values, beliefs, and assumptions that support this way of working. “How would things be different if this statement were true for your team?”
  • 39. The Results Model Purpose Capability Process Management System Mindset The value delivered to customers Work processes and improvements Capabilities needed to do the work Management systems to support the work Organizational values and beliefs. *Adapted from the Lean Enterprise Institute’s Lean Transformation Model
  • 40. Break
  • 42. Daily Lean Practices Video Example From DES https://www.youtube.com/watch?v=krkiRUEtHVA
  • 43. Management System Daily Lean Practices • Huddles • Visual Management • Problem Solving • Coaching • Personal Kanban Focus
  • 48. Graphic Design: WA Employment Security Dept. Governor Director Assistant Director Managers & supervisors Front line team Goal Maps Agency Maps Division Maps Program Maps Graphic design: WA ESD | Design concept: Ariana Wood, Senior Lean Consultant, Lean Transformation Services, WA DES
  • 49. What work is on your mind?
  • 50. Personal Kanban OPTIONS DOING DONE Based on the book, Personal Kanban: Mapping Work | Navigating Life, by Jim Benson and Tonianne DeMaria Barry, 2011, First Modus Cooperandi Press.
  • 51. 2 Rules of Personal Kanban 1. Visualize your work. 2. Limit your work in process.
  • 52. Build a Personal Kanban • One sheet with 3 columns: Options|Doing|Done • One item per sticky note. • Put sticky notes in “Options” • Organize them. • Pull them. • Work them. • Move them to done. • Sleep better. Gain clarity. Manage stuff.
  • 59. Kanban for a Meeting Agenda Options Doing Done Next meeting Budget Reports Review Goals Welcome 59
  • 60. Kanban for Leader Development Ready Trying Being Start with all 9 competency “sticky notes” in this column. Move a competency from the “Ready” column to the “Trying” column when you are intentionally trying to practice this. Move a competency from “Trying” to the “Being” column when you have been self-aware and assessed the experience. Listen Teach Inspire Coach & Mentor Observe (gemba)  Appreciate  Question Support & Encourage Suspend Assumptions 60
  • 61. Kanban for a Team Project 61
  • 62. Kanban for a Work Team 62
  • 63. Kanban for a Work Team 63
  • 64. Kanban for a Work Team 64
  • 65. Kanban for a Work Team 65
  • 66. Kanban for a Work Team 66
  • 67. Kanban for a Project Team 67
  • 69. Lean: What will it take?
  • 70. Reflection Exercise Instructions • Choose 4 of the 7 topics • 10 minutes at each topic • Questions for reflection and discussion 1. What did you hear and notice? 2. What’s important to you? 3. Now what will you do?