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A new, growing power quality problem:
2 kHz – 150 kHz emissions
Arthur Hartsuiker | C.N.Rood
2kHz-150kHz Emissions
1. Technical background – 2kHz – 150kHz emissions
2. The “perfect storm”: Why this problem is
suddenly getting worse
3. New IEC 61000-4-30 Ed. 3 (2015) “Power Quality
Measurement Methods”
4. 2kHz-150kHz emissions – real world examples
2kHz-150kHz Emissions Technical background
a. How these 2kHz-150kHz emissions move through the grid
1) Overhead lines, underground cables, building wiring
2) High-efficiency Power Transformers
3) Power factor correction capacitors
4) Power Line Carrier couplers
b. Sources of 2kHz-150kHz
1) Leakage
2) Forced emissions
3) Intentional
c. Problems caused by these 2kHz-150kHz emissions
d. Why this problem is suddenly getting worse
How 2kHz-150kHz emissions move through the grid:
4
Peak impedance
around 100kHz .
Impedance
converts current
emissions to
voltage
emissions...
Grid is designed for 50/60 Hz, but can carry conducted
energy up to about 150 kHz.
High-efficiency transformers have larger
inter-winding capacitance.
5
Traditional transformer winding –
Excellent isolation, poor efficiency.
Mostly blocks 2kHz-150kHz
High Efficiency Transformer winding –
Poor isolation, excellent efficiency.
2kHz-150kHz leaks through
How 2kHz-150kHz emissions move through the grid:
Power factor correction capacitors don’t trap
these emissions.
6
How 2kHz-150kHz emissions move through the grid:
Power Line Carrier (PLC) coupling caps provide a
low-impedance path for these emissions.
7
How 2kHz-150kHz emissions move through the grid:
Summary
8
The grid is designed to carry 50/60 Hz
power from one location to another.
By accident, it also carries 2kHz-150kHz
fairly efficiently.
And it’s getting better at carrying 2kHz-
150kHz – and that is bad news.
How 2kHz-150kHz emissions move through the grid:
Next: where do 2kHz-150kHz emissions come from?
9
Leakage Forced emissions Intentional…
Why is the ground wet?
Leakage, forced emissions, and intentional emissions.
Sources of 2kHz-150kHz emissions
10
Semiconductor switching… why?
Semiconductor switching… but why? (1)
IGBT “off” – voltage, but no current
IGBT “on” – current, but no voltage
IGBT in transition: voltage and current,
so big power
The bigger the IGBT, the slower the transition.
Conclusion: for IGBT efficiency, switching
frequency as low as possible…
Sources of 2kHz-150kHz emissions
Semiconductor switching… but why? (2)
12
Between switching events,
energy is stored in magnetic core of
inductor.
The physical size of the core (and
material) determines the maximum
energy storage.
Inductors are large and expensive.
Conclusion: for inductor efficiency,
switching frequency as high as possible…
Sources of 2kHz-150kHz emissions
Semiconductor switching… but why? (3)
13
For IGBT efficiency, switching frequency as low as
possible… For inductor efficiency, switching
frequency as high as possible…
So it is an ECONOMIC compromise.
In 2015, for power greater than ~100kW,
economic optimum frequency is in
9kHz-20kHz range.
In 2015, for power 1kW~100kW, economic
optimum frequency is in
20kHz-100kHz range.
In 2015, for power < 1kW, economic optimum
frequency is in 80kHz-1MHz range.
OUCH!
All in 2kHz-150kHz range…
Sources of 2kHz-150kHz emissions
Semiconductor switching… but why? (4)
14
Leakage
Traditional problem. Power supplies,
variable frequency drives, and all other
AC-to-DC switching, leakage emissions of
2kHz-150kHz. Microwatts or milliwatts.
Forced emissions
New problem. Photovoltaic inverters,
fuel cells, some wind turbines, and all
other DC-to-AC switching, forced
emissions of 2kHz-150kHz. Hundreds of
watts to hundreds of kilowatts
Sources of 2kHz-150kHz emissions
Intentional – power line carrier (PLC)
15
PLC is used for meter reading, and geographically
dispersed control
Some PLC systems use fixed-frequency
Some PLC systems use spread-spectrum
All PLC transmitters make intentional (small)
emissions in 2kHz-150kHz
Many PLC systems provide coupling across
barriers for 2kHz-150kHz.
Sources of 2kHz-150kHz emissions
1. Excessive Capacitor currents
16
Capacitor (filter) from power grid conductor to
earth.
Capacitor designed, for example, for 0,5 mA of
current to Earth at 230V, 50 Hz.
Capacitor impedance =
𝟏
𝟐π 𝑭 𝑪
Just 2.3V at 50 kHz increases capacitor current by
a factor of 10!
Increased current destroys capacitors, and
increases Earth current (causing protection
problems, and possible safety issues).
Next: Problems caused by 2kHz-150kHz emissions
Smart Meter measurement errors (?)
17
Errors in kWh readings as high as 35% have been reported...
Problems caused by 2kHz-150kHz emissions
Touch-controls, and dimmers, for lamps
18
Problems caused by 2kHz-150kHz emissions
PLC interference – blocks meter readings
19
Problems caused by 2kHz-150kHz emissions
Why 2kHz-150kHz emissions problems are suddenly getting worse.
20
1. Big increase in powerful inverters – increased
emission sources. PV inverters, battery storage, fuel
cell, etc.
2. Increase in variable frequency motor drives, power
supplies, and other smaller sources.
3. Increase in high-efficiency transformers – increased
emission conduction.
4. Increase in high-frequency filters (high tech
equipment) – increased emission sensitivity and risk
of damage.
5. Increase in reliance on PLC for meter readings –
increased emission sensitivity.
The 2kHz-150kHz problem is rapidly getting worse.
What can be done about 2kHz-150kHz problems?
21
IEC 61000-4-19 – testing revenue meters for immunity
IEC 61000-4-30 - in-situ measurements of 2kHz-150kHz emissions
50 Hz – 2kHz – Harmonics regulations and standards
150 kHz and higher – EMC regulations and standards
Until recently, 2kHz-150kHz – Wild West – no rules!
1. New standards will help.
IEC 61000-4-30, Edition 3 (2015)
22
• “Power Quality Measurement Methods”
• Edition 3 – FDIS just approved with nearly 100%
“yes” votes
• Changes from Edition 2 (2010)
• Now only Class A and Class S – Class B moved
to informative annex
• Current measurements now required, but no
triggers – only voltage triggers
• Informative Annex
• 2kHz-150kHz measurements
23
• Laboratory measurement methods exist.
• Equipment for laboratory measurements:
€30 000, extensive training, lab environment
• Need for survey, in-situ measurement methods
• Must not increase cost of Power Quality
instruments
• Target: €10 cost for 2kHz-150kHz measurements
• Controversy: should cost be as important as
technical accuracy?
2kHz-150kHz measurements 61000-4-30, Edition 3 (2015)
24
2kHz-150kHz measurements 61000-4-30, Edition 3 (2015)
25
Summary:
1. Informative, not normative
2. Measure in time domain at 1MHz,
convert to frequency domain.
3. Use 61000-4-7 for 2kHz-9kHz, new
method for 9kHz-150kHz.
4. Measurement range:
10% of smallest 61000-4-19
200% of largest 61000-4-19
1. Report one-minute min/avg/max,
for 200Hz or 2kHz bins.
2kHz-150kHz measurements 61000-4-30, Edition 3 (2015)
2kHz-150kHz measurements 61000-4-30, Edition 3 (2015)
26
The PQube®3 is the only instrument that implements Edition 3: – Full Class A Ed. 3
power quality, certified Class 0.2 energy meter, 8GB storage, 4MHz sampling, email,
web, SSL banking-level encryption, temperature/humidity/barometric
pressure/acceleration, ~€3 000
27PSL
PQube®3 instrument – no software, internally generated graph, automatically emailed to you
28
29
30
Car Charger
31
32
2kHz-150kHz emissions – real world examples
Conclusions: 2kHz-150kHz emissions
34
1. They’re getting worse.
a. More sources, and stronger sources.
b. Better coupling through the grid.
c. More sensitive loads.
2. Standards are coming.
3. Start by measuring and understanding.
Nederland: C.N.Rood BV
Arthur Hartsuiker
Blauwroodlaan 280
2718 SK Zoetermeer
Email: ahartsuiker@cnrood.com
Tel.: + 31 (0) 79 36 00 018
België: C.N.Rood NV/SA
Rudy de Winter
Z.1 Researchpark 40
1731 Zellik
Email: rdewinter@cnrood.com
Tel: +32 (0) 2 467 03 50
Contact gegevens

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8. Arthur Hartsuiker - CN Rood

  • 1. A new, growing power quality problem: 2 kHz – 150 kHz emissions Arthur Hartsuiker | C.N.Rood
  • 2. 2kHz-150kHz Emissions 1. Technical background – 2kHz – 150kHz emissions 2. The “perfect storm”: Why this problem is suddenly getting worse 3. New IEC 61000-4-30 Ed. 3 (2015) “Power Quality Measurement Methods” 4. 2kHz-150kHz emissions – real world examples
  • 3. 2kHz-150kHz Emissions Technical background a. How these 2kHz-150kHz emissions move through the grid 1) Overhead lines, underground cables, building wiring 2) High-efficiency Power Transformers 3) Power factor correction capacitors 4) Power Line Carrier couplers b. Sources of 2kHz-150kHz 1) Leakage 2) Forced emissions 3) Intentional c. Problems caused by these 2kHz-150kHz emissions d. Why this problem is suddenly getting worse
  • 4. How 2kHz-150kHz emissions move through the grid: 4 Peak impedance around 100kHz . Impedance converts current emissions to voltage emissions... Grid is designed for 50/60 Hz, but can carry conducted energy up to about 150 kHz.
  • 5. High-efficiency transformers have larger inter-winding capacitance. 5 Traditional transformer winding – Excellent isolation, poor efficiency. Mostly blocks 2kHz-150kHz High Efficiency Transformer winding – Poor isolation, excellent efficiency. 2kHz-150kHz leaks through How 2kHz-150kHz emissions move through the grid:
  • 6. Power factor correction capacitors don’t trap these emissions. 6 How 2kHz-150kHz emissions move through the grid:
  • 7. Power Line Carrier (PLC) coupling caps provide a low-impedance path for these emissions. 7 How 2kHz-150kHz emissions move through the grid:
  • 8. Summary 8 The grid is designed to carry 50/60 Hz power from one location to another. By accident, it also carries 2kHz-150kHz fairly efficiently. And it’s getting better at carrying 2kHz- 150kHz – and that is bad news. How 2kHz-150kHz emissions move through the grid:
  • 9. Next: where do 2kHz-150kHz emissions come from? 9 Leakage Forced emissions Intentional… Why is the ground wet? Leakage, forced emissions, and intentional emissions.
  • 10. Sources of 2kHz-150kHz emissions 10 Semiconductor switching… why?
  • 11. Semiconductor switching… but why? (1) IGBT “off” – voltage, but no current IGBT “on” – current, but no voltage IGBT in transition: voltage and current, so big power The bigger the IGBT, the slower the transition. Conclusion: for IGBT efficiency, switching frequency as low as possible… Sources of 2kHz-150kHz emissions
  • 12. Semiconductor switching… but why? (2) 12 Between switching events, energy is stored in magnetic core of inductor. The physical size of the core (and material) determines the maximum energy storage. Inductors are large and expensive. Conclusion: for inductor efficiency, switching frequency as high as possible… Sources of 2kHz-150kHz emissions
  • 13. Semiconductor switching… but why? (3) 13 For IGBT efficiency, switching frequency as low as possible… For inductor efficiency, switching frequency as high as possible… So it is an ECONOMIC compromise. In 2015, for power greater than ~100kW, economic optimum frequency is in 9kHz-20kHz range. In 2015, for power 1kW~100kW, economic optimum frequency is in 20kHz-100kHz range. In 2015, for power < 1kW, economic optimum frequency is in 80kHz-1MHz range. OUCH! All in 2kHz-150kHz range… Sources of 2kHz-150kHz emissions
  • 14. Semiconductor switching… but why? (4) 14 Leakage Traditional problem. Power supplies, variable frequency drives, and all other AC-to-DC switching, leakage emissions of 2kHz-150kHz. Microwatts or milliwatts. Forced emissions New problem. Photovoltaic inverters, fuel cells, some wind turbines, and all other DC-to-AC switching, forced emissions of 2kHz-150kHz. Hundreds of watts to hundreds of kilowatts Sources of 2kHz-150kHz emissions
  • 15. Intentional – power line carrier (PLC) 15 PLC is used for meter reading, and geographically dispersed control Some PLC systems use fixed-frequency Some PLC systems use spread-spectrum All PLC transmitters make intentional (small) emissions in 2kHz-150kHz Many PLC systems provide coupling across barriers for 2kHz-150kHz. Sources of 2kHz-150kHz emissions
  • 16. 1. Excessive Capacitor currents 16 Capacitor (filter) from power grid conductor to earth. Capacitor designed, for example, for 0,5 mA of current to Earth at 230V, 50 Hz. Capacitor impedance = 𝟏 𝟐π 𝑭 𝑪 Just 2.3V at 50 kHz increases capacitor current by a factor of 10! Increased current destroys capacitors, and increases Earth current (causing protection problems, and possible safety issues). Next: Problems caused by 2kHz-150kHz emissions
  • 17. Smart Meter measurement errors (?) 17 Errors in kWh readings as high as 35% have been reported... Problems caused by 2kHz-150kHz emissions
  • 18. Touch-controls, and dimmers, for lamps 18 Problems caused by 2kHz-150kHz emissions
  • 19. PLC interference – blocks meter readings 19 Problems caused by 2kHz-150kHz emissions
  • 20. Why 2kHz-150kHz emissions problems are suddenly getting worse. 20 1. Big increase in powerful inverters – increased emission sources. PV inverters, battery storage, fuel cell, etc. 2. Increase in variable frequency motor drives, power supplies, and other smaller sources. 3. Increase in high-efficiency transformers – increased emission conduction. 4. Increase in high-frequency filters (high tech equipment) – increased emission sensitivity and risk of damage. 5. Increase in reliance on PLC for meter readings – increased emission sensitivity. The 2kHz-150kHz problem is rapidly getting worse.
  • 21. What can be done about 2kHz-150kHz problems? 21 IEC 61000-4-19 – testing revenue meters for immunity IEC 61000-4-30 - in-situ measurements of 2kHz-150kHz emissions 50 Hz – 2kHz – Harmonics regulations and standards 150 kHz and higher – EMC regulations and standards Until recently, 2kHz-150kHz – Wild West – no rules! 1. New standards will help.
  • 22. IEC 61000-4-30, Edition 3 (2015) 22 • “Power Quality Measurement Methods” • Edition 3 – FDIS just approved with nearly 100% “yes” votes • Changes from Edition 2 (2010) • Now only Class A and Class S – Class B moved to informative annex • Current measurements now required, but no triggers – only voltage triggers • Informative Annex • 2kHz-150kHz measurements
  • 23. 23 • Laboratory measurement methods exist. • Equipment for laboratory measurements: €30 000, extensive training, lab environment • Need for survey, in-situ measurement methods • Must not increase cost of Power Quality instruments • Target: €10 cost for 2kHz-150kHz measurements • Controversy: should cost be as important as technical accuracy? 2kHz-150kHz measurements 61000-4-30, Edition 3 (2015)
  • 25. 25 Summary: 1. Informative, not normative 2. Measure in time domain at 1MHz, convert to frequency domain. 3. Use 61000-4-7 for 2kHz-9kHz, new method for 9kHz-150kHz. 4. Measurement range: 10% of smallest 61000-4-19 200% of largest 61000-4-19 1. Report one-minute min/avg/max, for 200Hz or 2kHz bins. 2kHz-150kHz measurements 61000-4-30, Edition 3 (2015)
  • 26. 2kHz-150kHz measurements 61000-4-30, Edition 3 (2015) 26 The PQube®3 is the only instrument that implements Edition 3: – Full Class A Ed. 3 power quality, certified Class 0.2 energy meter, 8GB storage, 4MHz sampling, email, web, SSL banking-level encryption, temperature/humidity/barometric pressure/acceleration, ~€3 000
  • 27. 27PSL PQube®3 instrument – no software, internally generated graph, automatically emailed to you
  • 28. 28
  • 29. 29
  • 31. 31
  • 32. 32
  • 33. 2kHz-150kHz emissions – real world examples
  • 34. Conclusions: 2kHz-150kHz emissions 34 1. They’re getting worse. a. More sources, and stronger sources. b. Better coupling through the grid. c. More sensitive loads. 2. Standards are coming. 3. Start by measuring and understanding.
  • 35. Nederland: C.N.Rood BV Arthur Hartsuiker Blauwroodlaan 280 2718 SK Zoetermeer Email: ahartsuiker@cnrood.com Tel.: + 31 (0) 79 36 00 018 België: C.N.Rood NV/SA Rudy de Winter Z.1 Researchpark 40 1731 Zellik Email: rdewinter@cnrood.com Tel: +32 (0) 2 467 03 50 Contact gegevens