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2/13/2014

EVOLUTION OF REDUCING
VALVES
1

DR.P.N.REDDY
INTRODUCTION
2/13/2014

Anesthetic gases are compressed.
 Must be reduced to working pressure.
 Problems with high pressure:


Periodic adjustment of bobbin.
 Fine adjustment difficult.
 Delicate parts can be damaged.
 Can damage the pt- barotrauma.


2
SIMPLE VALVE
2/13/2014

3
SIMPLE VALVE
2/13/2014

FORCE = PRESSURE × AREA
 Force acting on area “ a “ due to pressure in the
cylinder = Pa.
 The upward forces acting on j rod is RA.
 R=reduced pressure acting on diaphragm Y of area
A of low pressure chamber L.
 The outlet T on the side.


4
SIMPLE VALVE CONTD…,
2/13/2014

If Pa > RA gas flow from HL
 Pr in L raises Y & pr in L chamber; RA = Pa
 Then gas stops flowing.
 Pa =RA
 R=Pa /A
 R/P =a/A


5
SIMPLE VALVE CONTD…
2/13/2014

When T is opened gas flows out reducing pr in
chamber L & Pa increases & gas flows to chamber
L
 During administration of gases to pt pressure in
chamber H decreases progressively.
 if pr in H chamber reduced to p-p¹ & reduced pr R
falls to R¹


6
2/13/2014

P¹a = R¹A
 R¹ = P¹ a/A
 R¹P¹ = a/A
 This shows ratio of decreased pressure to high pr is
proportional to the ratio of area of high pr seating
to area of low pr seating.
 But a/A is fixed
 Hence in simple valve as pr P falls the R reduced
pr also falls proportionately.


7
2/13/2014

So , the bobbin falls slowly with reduced flow rate.
 This simple valve satisfies two points:


1. pressure is reduced
2. fine adjustment possible
But the bobbin needs frequent readjustments.

8
RATE OF FALL OF REDUCED
PRESSURE
2/13/2014

The fall of reduced pr is proportional to cylinder pr.
 With full cylinder if 3 lt of flow is kept after
completion of half cylinder the output is only 1.5 lt
/min.


9
IMPROVED VALVE SCHEME 1
2/13/2014

10
IMPROVED VALVE SCHEME 1
2/13/2014

Z is high tension spring exerting downward pr S on
diaphragm Y.
 The force S can be changed by the screw Q.
 Upward pr is RA.
 Downward force is (Pa+S).
 At equilibrium., RA = Pa + S = R(Pa+S) / A.
 R=Pa/A + S/A .


11
CONTD,…
2/13/2014

The reduced pressure R now depends on
downward force S.
 S/A is the main factor controlling the reduced pr.
 R can be adjusted to any level by varying the
tension of the spring.
 The rate of decrease of reduced pr depends on 3
factors :
1). P-P¹
2). R
3). a/A


12
CONTD…,
2/13/2014

No control on P-P¹
 Ratio of a/A can be controlled
 R can be controlled by spring Z
 The reduced pr R also depends on ratio of a/A
 If a/A is reduced the rate of fall of R also decreases.
 It is also observed that if R is set initially at high
level the valve works better.


13
CONTD,…
Therefore if the tension S is made very large
compared to Pa the valve works better and rate of
reduction of reduced pr R further decreases.

2/13/2014



14
IMPROVED VALVE SCHEME 2
2/13/2014

15
IMPROVED VALVE SCHEME 2
2/13/2014

In the scheme 1 tap T is closed or partially opened
to deliver small flows & so R falls slowly.
 If large gas flows out of chamber L the R decreases
faster. Such high flows are needed to run the
ventilator,
 A small spring s is placed below J rod and it can be
adjusted to vary its tension with the help of thumb
screw.


16
IMPROVED VALVE SCHEME 2
2/13/2014

If cylinder is 132 atm pr the spring s fully closes the
seating a and no gas flows to chamber L.
 If z spring is unscrewed & T is opened the small
spring s prevents air leak & pr in L is 0.
 If z spring is screwed down it pushes small s down
and gas flows into chamber L.
 Here the nozzle size and seating area a is
increased to give high flows.
 But if the ratio of a/A decreases the valve cannot
function efficiently.
 Hence a is increased to a small extent & A is
increased to large extent so that the ratio is
maintained.


17
IMPROVED VALVE SCHEME 3
2/13/2014

18
IMPROVED VALVE SCHEME 3
2/13/2014

Here soft rubber metal diaphragm is replaced by a
rigid hard diaphragm so that it can withstand
greater changes in pressure.
 The J rod is broken into two parts , the seating a
and vertical rod x with a screw d .
 The seating is adjusted & fixed at a level where
there is no flow when z is not exerting any pr.
 Here no small spring & R is zero.


19
IMPROVED VALVE SCHEME 3




Metal diaphragm
R can be set at high level (4 kg/sq cm²)

2/13/2014

The action of small spring s is taken over by
diaphragm y.
 When z spring is screwed down it produces tension
S on the diaphragm and J rod and seating come
down & gas flows into L.
 Here downward forces are (Pa+S) & upward forces
are RA
 R= (Pa +S) /A
 Advantages:


20
IMPROVED VALVE SCHEME 4
2/13/2014

21
IMPROVED VALVE SCHEME 4
2/13/2014

22
IMPROVED VALVE SCHEME 4
2/13/2014

IN 1890, CLARKSON designed a valve with a
seating a in high pr side of the valve.
 All levers rubber parts are eliminated.
 Servicing became very easy.
 The features are:


Seating a in high pr chamber
 Presence of safety blow valve
 High pr guage
 Low pr guage
 Diaphragm made of tough rubber.


23
IMPROVED VALVE SCHEME 4
2/13/2014

The spring s is controlled by adjustable thumb
screw.
 This arrangement is suitable when R is kept high
and it can be varied by the operator.
 Here as the cylinder pr comes down the R slightly
goes up and bobbin raises slightly higher and
comes down to 0 as cylinder becomes empty.


24
IMPROVED VALVE SCHEME 4
2/13/2014

25
ADVANTAGES OF MODERN VALVES
2.
3.
4.
5.

6.

To run ventilators.
To use with high resistant devices like vaporizers.
Bobbin will not fall n rise with IPPV
Periodic adjustment of bobbin not necessary
Slave valve mechanism with N2O
Pressure settings in manifold

2/13/2014

1.

26
Fire hazards

2/13/2014



27
2/13/2014

THANK U
28

Sorry for the boring lecture!!!

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Evolution of reducing valves

  • 2. INTRODUCTION 2/13/2014 Anesthetic gases are compressed.  Must be reduced to working pressure.  Problems with high pressure:  Periodic adjustment of bobbin.  Fine adjustment difficult.  Delicate parts can be damaged.  Can damage the pt- barotrauma.  2
  • 4. SIMPLE VALVE 2/13/2014 FORCE = PRESSURE × AREA  Force acting on area “ a “ due to pressure in the cylinder = Pa.  The upward forces acting on j rod is RA.  R=reduced pressure acting on diaphragm Y of area A of low pressure chamber L.  The outlet T on the side.  4
  • 5. SIMPLE VALVE CONTD…, 2/13/2014 If Pa > RA gas flow from HL  Pr in L raises Y & pr in L chamber; RA = Pa  Then gas stops flowing.  Pa =RA  R=Pa /A  R/P =a/A  5
  • 6. SIMPLE VALVE CONTD… 2/13/2014 When T is opened gas flows out reducing pr in chamber L & Pa increases & gas flows to chamber L  During administration of gases to pt pressure in chamber H decreases progressively.  if pr in H chamber reduced to p-p¹ & reduced pr R falls to R¹  6
  • 7. 2/13/2014 P¹a = R¹A  R¹ = P¹ a/A  R¹P¹ = a/A  This shows ratio of decreased pressure to high pr is proportional to the ratio of area of high pr seating to area of low pr seating.  But a/A is fixed  Hence in simple valve as pr P falls the R reduced pr also falls proportionately.  7
  • 8. 2/13/2014 So , the bobbin falls slowly with reduced flow rate.  This simple valve satisfies two points:  1. pressure is reduced 2. fine adjustment possible But the bobbin needs frequent readjustments. 8
  • 9. RATE OF FALL OF REDUCED PRESSURE 2/13/2014 The fall of reduced pr is proportional to cylinder pr.  With full cylinder if 3 lt of flow is kept after completion of half cylinder the output is only 1.5 lt /min.  9
  • 10. IMPROVED VALVE SCHEME 1 2/13/2014 10
  • 11. IMPROVED VALVE SCHEME 1 2/13/2014 Z is high tension spring exerting downward pr S on diaphragm Y.  The force S can be changed by the screw Q.  Upward pr is RA.  Downward force is (Pa+S).  At equilibrium., RA = Pa + S = R(Pa+S) / A.  R=Pa/A + S/A .  11
  • 12. CONTD,… 2/13/2014 The reduced pressure R now depends on downward force S.  S/A is the main factor controlling the reduced pr.  R can be adjusted to any level by varying the tension of the spring.  The rate of decrease of reduced pr depends on 3 factors : 1). P-P¹ 2). R 3). a/A  12
  • 13. CONTD…, 2/13/2014 No control on P-P¹  Ratio of a/A can be controlled  R can be controlled by spring Z  The reduced pr R also depends on ratio of a/A  If a/A is reduced the rate of fall of R also decreases.  It is also observed that if R is set initially at high level the valve works better.  13
  • 14. CONTD,… Therefore if the tension S is made very large compared to Pa the valve works better and rate of reduction of reduced pr R further decreases. 2/13/2014  14
  • 15. IMPROVED VALVE SCHEME 2 2/13/2014 15
  • 16. IMPROVED VALVE SCHEME 2 2/13/2014 In the scheme 1 tap T is closed or partially opened to deliver small flows & so R falls slowly.  If large gas flows out of chamber L the R decreases faster. Such high flows are needed to run the ventilator,  A small spring s is placed below J rod and it can be adjusted to vary its tension with the help of thumb screw.  16
  • 17. IMPROVED VALVE SCHEME 2 2/13/2014 If cylinder is 132 atm pr the spring s fully closes the seating a and no gas flows to chamber L.  If z spring is unscrewed & T is opened the small spring s prevents air leak & pr in L is 0.  If z spring is screwed down it pushes small s down and gas flows into chamber L.  Here the nozzle size and seating area a is increased to give high flows.  But if the ratio of a/A decreases the valve cannot function efficiently.  Hence a is increased to a small extent & A is increased to large extent so that the ratio is maintained.  17
  • 18. IMPROVED VALVE SCHEME 3 2/13/2014 18
  • 19. IMPROVED VALVE SCHEME 3 2/13/2014 Here soft rubber metal diaphragm is replaced by a rigid hard diaphragm so that it can withstand greater changes in pressure.  The J rod is broken into two parts , the seating a and vertical rod x with a screw d .  The seating is adjusted & fixed at a level where there is no flow when z is not exerting any pr.  Here no small spring & R is zero.  19
  • 20. IMPROVED VALVE SCHEME 3   Metal diaphragm R can be set at high level (4 kg/sq cm²) 2/13/2014 The action of small spring s is taken over by diaphragm y.  When z spring is screwed down it produces tension S on the diaphragm and J rod and seating come down & gas flows into L.  Here downward forces are (Pa+S) & upward forces are RA  R= (Pa +S) /A  Advantages:  20
  • 21. IMPROVED VALVE SCHEME 4 2/13/2014 21
  • 22. IMPROVED VALVE SCHEME 4 2/13/2014 22
  • 23. IMPROVED VALVE SCHEME 4 2/13/2014 IN 1890, CLARKSON designed a valve with a seating a in high pr side of the valve.  All levers rubber parts are eliminated.  Servicing became very easy.  The features are:  Seating a in high pr chamber  Presence of safety blow valve  High pr guage  Low pr guage  Diaphragm made of tough rubber.  23
  • 24. IMPROVED VALVE SCHEME 4 2/13/2014 The spring s is controlled by adjustable thumb screw.  This arrangement is suitable when R is kept high and it can be varied by the operator.  Here as the cylinder pr comes down the R slightly goes up and bobbin raises slightly higher and comes down to 0 as cylinder becomes empty.  24
  • 25. IMPROVED VALVE SCHEME 4 2/13/2014 25
  • 26. ADVANTAGES OF MODERN VALVES 2. 3. 4. 5. 6. To run ventilators. To use with high resistant devices like vaporizers. Bobbin will not fall n rise with IPPV Periodic adjustment of bobbin not necessary Slave valve mechanism with N2O Pressure settings in manifold 2/13/2014 1. 26
  • 28. 2/13/2014 THANK U 28 Sorry for the boring lecture!!!