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D. Raabe, F. Roters, P. Eisenlohr, H. Fabritius, S. Nikolov, M. Petrov
O. Dmitrieva, T. Hickel, M. Friak, D. Ma, J. Neugebauer
Düsseldorf, Germany
WWW.MPIE.DE
d.raabe@mpie.de
Sydney Oct. 2010 Dierk Raabe
Combining ab-initio based multiscale models and
experiments for structural alloy design
Overview
Raabe: Adv. Mater. 14 (2002), Roters et al. Acta Mater.58 (2010)
2
Ab initio and crystal modeling
Counts, Friák, Raabe, Neugebauer: Acta Mater. 57 (2009) 69





Overview
Raabe: Adv. Mater. 14 (2002), Roters et al. Acta Mater.58 (2010)
Time-independent Schrödinger equation
h/(2p)
Many particles (stationary formulation)
Square |y(r)|2 of wave function y(r) of a particle at given position r = (x,y,z)
is a measure of probability to observe it there
Raabe: Adv. Mater. 14 (2002)
i electrons: mass me ; charge qe = -e ; coordinates rei
j atomic cores:mass mn ; charge qn = ze ; coordinates rnj
Time-independent Schrödinger equation for many particles
Raabe: Adv. Mater. 14 (2002)
Adiabatic Born-Oppenheimer approximation
Decoupling of core and electron dynamics
Electrons
Atomic cores
Raabe: Adv. Mater. 14 (2002)
Hohenberg-Kohn-Sham theorem:
Ground state energy of a many body system definite function of its particle density
Functional E(n(r)) has minimum with respect to variation in particle position at
equilibrium density n0(r)
Chemistry Nobelprice 1998
Hohenberg Kohn, Phys. Rev. 136 (1964) B864
Total energy functional
T(n) kinetic energy
EH(n) Hartree energy (electron-electron repulsion)
Exc(n) Exchange and correlation energy
U(r) external potential
Exact form of T(n) and Exc(n) unknown
Hohenberg Kohn, Phys. Rev. 136 (1964) B864
Local density approximation – Kohn-Sham theory
Parametrization of particle density by a set of ‘One-electron-orbitals‘
These form a non-interacting reference system (basis functions)
   
2
i
i rrn  
Calculate T(n) without consideration of interactions
      rdr
m2
rnT 2
i
i
2
2
*
i  







Determine optimal basis set by variational principle
  
 
0
r
rnE
i




Hohenberg Kohn, Phys. Rev. 136 (1964) B864
10Hohenberg Kohn, Phys. Rev. 136 (1964) B864
Hohenberg-Kohn-Sham theorem
11
Ab initio: theoretical methods
Hohenberg Kohn, Phys. Rev. 136 (1964) B864
Overview
Raabe: Adv. Mater. 14 (2002), Roters et al. Acta Mater.58 (2010)
13
Ab initio: typical quantities of interest in materials mechanics
Raabe: Adv. Mater. 14 (2002)
14Raabe, Zhao, Park, Roters: Acta Mater. 50 (2002) 421
Theory and Simulation: Multiscale crystal plasticity
Overview
Raabe: Adv. Mater. 14 (2002), Roters et al. Acta Mater.58 (2010)
16
115 GPa
20-25 GPa
Stress shielding
Elastic Mismatch:
Bone degeneration, abrasion, infection
Raabe, Sander, Friák, Ma, Neugebauer: Acta Mater. 55 (2007) 4475
BCC Ti biomaterials design
17
Design-task: reduce elastic stiffness
Raabe, Sander, Friák, Ma, Neugebauer: Acta Mater. 55 (2007) 4475
M. Niinomi, Mater. Sci. Eng. 1998
Bio-compatible elements
BCC Ti biomaterials design
From hex to BCC structure: Ti-Nb, …
Construct binary alloys in the hexagonal phase
Raabe, Sander, Friák, Ma, Neugebauer: Acta Mater. 55 (2007) 4475
Raabe, Sander, Friák, Ma, Neugebauer: Acta Mater. 55 (2007) 4475
Construct binary alloys in the cubic phase
20
MECHANICAL
INSTABILITY!!
Ultra-sonic measurement
exp. polycrystals
bcc+hcp phases
Ti-hex: 117 GPa
theory: bcc
polycrystals
polycrystalYoung`smodulus(GPa)
Raabe, Sander, Friák, Ma, Neugebauer, Acta Materialia 55 (2007) 4475
Elastic properties / Hershey homogenization
hex
bcc
21
XRD
DFT
Raabe, Sander, Friák, Ma, Neugebauer, Acta Materialia 55 (2007) 4475
Elastic properties / Hershey homogenization
22Ma, Friák, Neugebauer, Raabe, Roters: phys. stat. sol. B 245 (2008) 2642
Discrete FFTs, stress and strain; different anisotropy
Overview
Raabe: Adv. Mater. 14 (2002), Roters et al. Acta Mater.58 (2010)
24
200 300 400 500 600 700 800 900 1000 1100 1200 1300 1400 1500 1600
0
10
20
30
40
50
60
70
80
totalelongationtofracture[%]
ultimate tensile strength [MPa]
TRIP and
complex phase
martensitic
Maraging-TRIP
and advanced QP
dual phase
ferritic
Motivation: TWIP, TRIP, maraging, and combinations
austenitic
stainless
advanced
TWIP and
TRIP
Raabe, Ponge, Dmitrieva, Sander: Scripta Mater. 60 (2009) 1141
25
Stresss[MPa]
1000
800
600
400
200
0
0 20 40 60 80 100
Strain e [%]
TRIP
steel
TWIP steel
Ab-initio methods for the design of high strength steels
www.mpie.de
martensite
formation
twin formation
Dick, Hickel, Neugebauer
26www.mpie.de
Ab-initio methods for the design of high strength steels
C A
B
B
C
Dick, Hickel, Neugebauer
27
Mn atoms
Ni atoms
Mn iso-concentration surfaces at 18 at.%
APT results: Atomic map (12MnPH aged 450°C/48h)
70 million ions
Laser mode
(0.4nJ, 54K)
Dmitrieva et al., Acta Mater, in press 2010
Martensite decorated by precipitations
Austenite
?
?
28
Develop new materials via ab-initio methods
www.mpie.de
29
Nano-precipitates in soft magnetic steels
size Cu precipitates (nm)
{JP 2004 339603}
15 nm
magneticloss(W/kg)
Fe-Si steel with Cu nano-precipitates
nanoparticles too small for Bloch-wall interaction but
effective as dislocation obstacles
mechanically very strong soft magnets for motors
30
Cu 2 wt.%
20 nm
120 min
20 nm
6000 min
Iso-concentration
surfaces for
Cu 11 at.%
Fe-Si-Cu, LEAP 3000X HR analysis
Fe-Si steel with Cu nano-precipitates
450°C aging
Modeling: ab-initio, DFT / GGA, binding energies
Fe-Si steel with Cu nano-precipitates
Modeling: ab-initio, DFT / GGA, binding energies
Fe-Si steel with Cu nano-precipitates
Modeling: ab-initio, DFT / GGA, binding energies
Fe-Si steel with Cu nano-precipitates
Modeling: ab-initio, DFT / GGA, binding energies
Fe-Si steel with Cu nano-precipitates
35
Ab-initio, binding energies: Cu-Cu in Fe matrix
Fe-Si steel with Cu nano-precipitates
36
Ab-initio, binding energies: Si-Si in Fe matrix
Fe-Si steel with Cu nano-precipitates
37
For neighbor interaction energy take
difference (in eV)
(repulsive) = 0.390
(attractive) = -0.124
(attractive) = -0.245
E SiSi
bin
E S iCu
bin
E CuCu
bin
Ab-initio, binding energies
Fe-Si steel with Cu nano-precipitates
38
Ab-initio, use binding energies in kinetic Monte Carlo model
39
Develop new materials via ab-initio methods
www.mpie.de
40
Counts et al.: phys. stat. sol. B 245 (2008) 2630
Counts, Friák, Raabe, Neugebauer: Acta Mater. 57 (2009) 69
Ab-initio design of Mg-Li alloys
Y: Young‘s modulus
r: mass density
B: compressive modulus
G: shear modulus
Weak under
normal load
Weak under
shear load
41
Develop new materials via ab-initio methods
www.mpie.de
42
The materials science of chitin composites
Fabritius, Sachs, Romano, Raabe : Adv. Mater. 21 (2009) 391
43
Exocuticle
Endocuticle
Epicuticle
Exocuticle and
endocuticle have
different stacking
density of twisted
plywood layers
Cuticle hardened
by mineralization
with CaCO3
44
exocuticle
endocuticle
45
180° rotation
of fiber planes
46
Normal
direction
47
48
49
50
51
R1
R2
R3
R4
Beam stop
DESY (BW5), l=0.196 Å.
very strong chitin textures
clusters of calcite
XRD wide angle diffraction, chitin, lobster
A. Al-Sawalmih at al. Advanced functional materials 18 (2008) 3307
52Sachs, Fabritius, Raabe: J Material Research 21 (2006) 1987
Mechanical properties (microscopic, nanoindentation)
53
P218.96 35.64 19.50 90˚α-Chitin
Space group
Unit cell dimensions (Bohrradius)
a b c γ
Polymer
Carlstrom, D.
The crystal structure of α -chitin
J. Biochem Biophys. Cytol., 1957, 3, 669 - 683.
P218.96 35.64 19.50 90˚α-Chitin
Space group
Unit cell dimensions (Bohrradius)
a b c γ
Polymer
Carlstrom, D.
The crystal structure of α -chitin
J. Biochem Biophys. Cytol., 1957, 3, 669 - 683.
What is -chitin?
Nikolov et al. : Adv. Mater. 22 (2010), 519
54
Hydrogen positions?
H-bonding pattern ?
two conformations
of -chitin
108 atoms / 52 unknown H-positions
R. Minke and J. Blackwell, J. Mol. Biol. 120, (1978)
What is -chitin?
55
CPU time Accuracy
•Empirical Potentials
Geometry optimization
Molecular Dynamics
(universal force field)
~10 min
High
Low
~10000 min
~500 min Medium
Resulting
structures
~103
~102
~101
•Tight Binding
(SCC-DFTB)
Geometry optimization
(SPHIngX)
•DFT
(PWs, PBE-GGA)
Geometry Optimization
(SPHIngX)
Hierarchy of theoretical methods
Nikolov et al. : Adv. Mater. 22 (2010), 519
C, C N H
rmax = 3.5Å
max = 30°
Hydrogen bond
geometric definition
ground state conformation
1
3
2
4
a [Å] b [Å] c [Å]
PBE - GGA 4.98 19.32 10.45
Exp. [1] 4.74 18.86 10.32
meta-stable conformation
1
3
2
4
5
c
b
H
C
O
N
DFT ground state structure
56Nikolov et al. : Adv. Mater. 22 (2010), 519
57
0.00
0.20
0.40
0.60
0.80
1.00
1.20
-0.015 -0.01 -0.005 0 0.005 0.01 0.015 0.02
Lattice elongation [%]
EnergyE-E0[kcal/mol]
a_Lattice
b_Lattice
c_Lattice
c
b
C, C N H
Nikolov et al. : Adv. Mater. 22 (2010), 519
Ab initio prediction of α-chitin elastic properties
58Nikolov et al. : Adv. Mater. 22 (2010), 519
59
Hierarchical modeling of stiffness starting from ab initio
60
Develop new materials via ab-initio methods
www.mpie.de
61
Summary
 Ab-initio thermodynamics: structure, properties, phases
 Ab-initio kinetics: QM and MC; use structure TD data in
dislocation models
 Coupling with atomic-scale experiments: just beginning
 Engineering application feasible (handshaking)
62
Outlook and Challenges
 Design of complex alloys
 Non-0K ab initio, larger supercells
 Large scale QM for lattice defects
 Transitions between particle and continuum theories
 High throughput experimental screening of structural
materials missing
 Atomic-resolution experimentation
Mpie.de

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Ab Initio Lecture Sidney University Oct 2010

  • 1. D. Raabe, F. Roters, P. Eisenlohr, H. Fabritius, S. Nikolov, M. Petrov O. Dmitrieva, T. Hickel, M. Friak, D. Ma, J. Neugebauer Düsseldorf, Germany WWW.MPIE.DE d.raabe@mpie.de Sydney Oct. 2010 Dierk Raabe Combining ab-initio based multiscale models and experiments for structural alloy design
  • 2. Overview Raabe: Adv. Mater. 14 (2002), Roters et al. Acta Mater.58 (2010)
  • 3. 2 Ab initio and crystal modeling Counts, Friák, Raabe, Neugebauer: Acta Mater. 57 (2009) 69     
  • 4. Overview Raabe: Adv. Mater. 14 (2002), Roters et al. Acta Mater.58 (2010)
  • 5. Time-independent Schrödinger equation h/(2p) Many particles (stationary formulation) Square |y(r)|2 of wave function y(r) of a particle at given position r = (x,y,z) is a measure of probability to observe it there Raabe: Adv. Mater. 14 (2002)
  • 6. i electrons: mass me ; charge qe = -e ; coordinates rei j atomic cores:mass mn ; charge qn = ze ; coordinates rnj Time-independent Schrödinger equation for many particles Raabe: Adv. Mater. 14 (2002)
  • 7. Adiabatic Born-Oppenheimer approximation Decoupling of core and electron dynamics Electrons Atomic cores Raabe: Adv. Mater. 14 (2002)
  • 8. Hohenberg-Kohn-Sham theorem: Ground state energy of a many body system definite function of its particle density Functional E(n(r)) has minimum with respect to variation in particle position at equilibrium density n0(r) Chemistry Nobelprice 1998 Hohenberg Kohn, Phys. Rev. 136 (1964) B864
  • 9. Total energy functional T(n) kinetic energy EH(n) Hartree energy (electron-electron repulsion) Exc(n) Exchange and correlation energy U(r) external potential Exact form of T(n) and Exc(n) unknown Hohenberg Kohn, Phys. Rev. 136 (1964) B864
  • 10. Local density approximation – Kohn-Sham theory Parametrization of particle density by a set of ‘One-electron-orbitals‘ These form a non-interacting reference system (basis functions)     2 i i rrn   Calculate T(n) without consideration of interactions       rdr m2 rnT 2 i i 2 2 * i          Determine optimal basis set by variational principle      0 r rnE i     Hohenberg Kohn, Phys. Rev. 136 (1964) B864
  • 11. 10Hohenberg Kohn, Phys. Rev. 136 (1964) B864 Hohenberg-Kohn-Sham theorem
  • 12. 11 Ab initio: theoretical methods Hohenberg Kohn, Phys. Rev. 136 (1964) B864
  • 13. Overview Raabe: Adv. Mater. 14 (2002), Roters et al. Acta Mater.58 (2010)
  • 14. 13 Ab initio: typical quantities of interest in materials mechanics Raabe: Adv. Mater. 14 (2002)
  • 15. 14Raabe, Zhao, Park, Roters: Acta Mater. 50 (2002) 421 Theory and Simulation: Multiscale crystal plasticity
  • 16. Overview Raabe: Adv. Mater. 14 (2002), Roters et al. Acta Mater.58 (2010)
  • 17. 16 115 GPa 20-25 GPa Stress shielding Elastic Mismatch: Bone degeneration, abrasion, infection Raabe, Sander, Friák, Ma, Neugebauer: Acta Mater. 55 (2007) 4475 BCC Ti biomaterials design
  • 18. 17 Design-task: reduce elastic stiffness Raabe, Sander, Friák, Ma, Neugebauer: Acta Mater. 55 (2007) 4475 M. Niinomi, Mater. Sci. Eng. 1998 Bio-compatible elements BCC Ti biomaterials design From hex to BCC structure: Ti-Nb, …
  • 19. Construct binary alloys in the hexagonal phase Raabe, Sander, Friák, Ma, Neugebauer: Acta Mater. 55 (2007) 4475
  • 20. Raabe, Sander, Friák, Ma, Neugebauer: Acta Mater. 55 (2007) 4475 Construct binary alloys in the cubic phase
  • 21. 20 MECHANICAL INSTABILITY!! Ultra-sonic measurement exp. polycrystals bcc+hcp phases Ti-hex: 117 GPa theory: bcc polycrystals polycrystalYoung`smodulus(GPa) Raabe, Sander, Friák, Ma, Neugebauer, Acta Materialia 55 (2007) 4475 Elastic properties / Hershey homogenization hex bcc
  • 22. 21 XRD DFT Raabe, Sander, Friák, Ma, Neugebauer, Acta Materialia 55 (2007) 4475 Elastic properties / Hershey homogenization
  • 23. 22Ma, Friák, Neugebauer, Raabe, Roters: phys. stat. sol. B 245 (2008) 2642 Discrete FFTs, stress and strain; different anisotropy
  • 24. Overview Raabe: Adv. Mater. 14 (2002), Roters et al. Acta Mater.58 (2010)
  • 25. 24 200 300 400 500 600 700 800 900 1000 1100 1200 1300 1400 1500 1600 0 10 20 30 40 50 60 70 80 totalelongationtofracture[%] ultimate tensile strength [MPa] TRIP and complex phase martensitic Maraging-TRIP and advanced QP dual phase ferritic Motivation: TWIP, TRIP, maraging, and combinations austenitic stainless advanced TWIP and TRIP Raabe, Ponge, Dmitrieva, Sander: Scripta Mater. 60 (2009) 1141
  • 26. 25 Stresss[MPa] 1000 800 600 400 200 0 0 20 40 60 80 100 Strain e [%] TRIP steel TWIP steel Ab-initio methods for the design of high strength steels www.mpie.de martensite formation twin formation Dick, Hickel, Neugebauer
  • 27. 26www.mpie.de Ab-initio methods for the design of high strength steels C A B B C Dick, Hickel, Neugebauer
  • 28. 27 Mn atoms Ni atoms Mn iso-concentration surfaces at 18 at.% APT results: Atomic map (12MnPH aged 450°C/48h) 70 million ions Laser mode (0.4nJ, 54K) Dmitrieva et al., Acta Mater, in press 2010 Martensite decorated by precipitations Austenite ? ?
  • 29. 28 Develop new materials via ab-initio methods www.mpie.de
  • 30. 29 Nano-precipitates in soft magnetic steels size Cu precipitates (nm) {JP 2004 339603} 15 nm magneticloss(W/kg) Fe-Si steel with Cu nano-precipitates nanoparticles too small for Bloch-wall interaction but effective as dislocation obstacles mechanically very strong soft magnets for motors
  • 31. 30 Cu 2 wt.% 20 nm 120 min 20 nm 6000 min Iso-concentration surfaces for Cu 11 at.% Fe-Si-Cu, LEAP 3000X HR analysis Fe-Si steel with Cu nano-precipitates 450°C aging
  • 32. Modeling: ab-initio, DFT / GGA, binding energies Fe-Si steel with Cu nano-precipitates
  • 33. Modeling: ab-initio, DFT / GGA, binding energies Fe-Si steel with Cu nano-precipitates
  • 34. Modeling: ab-initio, DFT / GGA, binding energies Fe-Si steel with Cu nano-precipitates
  • 35. Modeling: ab-initio, DFT / GGA, binding energies Fe-Si steel with Cu nano-precipitates
  • 36. 35 Ab-initio, binding energies: Cu-Cu in Fe matrix Fe-Si steel with Cu nano-precipitates
  • 37. 36 Ab-initio, binding energies: Si-Si in Fe matrix Fe-Si steel with Cu nano-precipitates
  • 38. 37 For neighbor interaction energy take difference (in eV) (repulsive) = 0.390 (attractive) = -0.124 (attractive) = -0.245 E SiSi bin E S iCu bin E CuCu bin Ab-initio, binding energies Fe-Si steel with Cu nano-precipitates
  • 39. 38 Ab-initio, use binding energies in kinetic Monte Carlo model
  • 40. 39 Develop new materials via ab-initio methods www.mpie.de
  • 41. 40 Counts et al.: phys. stat. sol. B 245 (2008) 2630 Counts, Friák, Raabe, Neugebauer: Acta Mater. 57 (2009) 69 Ab-initio design of Mg-Li alloys Y: Young‘s modulus r: mass density B: compressive modulus G: shear modulus Weak under normal load Weak under shear load
  • 42. 41 Develop new materials via ab-initio methods www.mpie.de
  • 43. 42 The materials science of chitin composites Fabritius, Sachs, Romano, Raabe : Adv. Mater. 21 (2009) 391
  • 44. 43 Exocuticle Endocuticle Epicuticle Exocuticle and endocuticle have different stacking density of twisted plywood layers Cuticle hardened by mineralization with CaCO3
  • 48. 47
  • 49. 48
  • 50. 49
  • 51. 50
  • 52. 51 R1 R2 R3 R4 Beam stop DESY (BW5), l=0.196 Å. very strong chitin textures clusters of calcite XRD wide angle diffraction, chitin, lobster A. Al-Sawalmih at al. Advanced functional materials 18 (2008) 3307
  • 53. 52Sachs, Fabritius, Raabe: J Material Research 21 (2006) 1987 Mechanical properties (microscopic, nanoindentation)
  • 54. 53 P218.96 35.64 19.50 90˚α-Chitin Space group Unit cell dimensions (Bohrradius) a b c γ Polymer Carlstrom, D. The crystal structure of α -chitin J. Biochem Biophys. Cytol., 1957, 3, 669 - 683. P218.96 35.64 19.50 90˚α-Chitin Space group Unit cell dimensions (Bohrradius) a b c γ Polymer Carlstrom, D. The crystal structure of α -chitin J. Biochem Biophys. Cytol., 1957, 3, 669 - 683. What is -chitin? Nikolov et al. : Adv. Mater. 22 (2010), 519
  • 55. 54 Hydrogen positions? H-bonding pattern ? two conformations of -chitin 108 atoms / 52 unknown H-positions R. Minke and J. Blackwell, J. Mol. Biol. 120, (1978) What is -chitin?
  • 56. 55 CPU time Accuracy •Empirical Potentials Geometry optimization Molecular Dynamics (universal force field) ~10 min High Low ~10000 min ~500 min Medium Resulting structures ~103 ~102 ~101 •Tight Binding (SCC-DFTB) Geometry optimization (SPHIngX) •DFT (PWs, PBE-GGA) Geometry Optimization (SPHIngX) Hierarchy of theoretical methods Nikolov et al. : Adv. Mater. 22 (2010), 519 C, C N H
  • 57. rmax = 3.5Å max = 30° Hydrogen bond geometric definition ground state conformation 1 3 2 4 a [Å] b [Å] c [Å] PBE - GGA 4.98 19.32 10.45 Exp. [1] 4.74 18.86 10.32 meta-stable conformation 1 3 2 4 5 c b H C O N DFT ground state structure 56Nikolov et al. : Adv. Mater. 22 (2010), 519
  • 58. 57 0.00 0.20 0.40 0.60 0.80 1.00 1.20 -0.015 -0.01 -0.005 0 0.005 0.01 0.015 0.02 Lattice elongation [%] EnergyE-E0[kcal/mol] a_Lattice b_Lattice c_Lattice c b C, C N H Nikolov et al. : Adv. Mater. 22 (2010), 519 Ab initio prediction of α-chitin elastic properties
  • 59. 58Nikolov et al. : Adv. Mater. 22 (2010), 519
  • 60. 59 Hierarchical modeling of stiffness starting from ab initio
  • 61. 60 Develop new materials via ab-initio methods www.mpie.de
  • 62. 61 Summary  Ab-initio thermodynamics: structure, properties, phases  Ab-initio kinetics: QM and MC; use structure TD data in dislocation models  Coupling with atomic-scale experiments: just beginning  Engineering application feasible (handshaking)
  • 63. 62 Outlook and Challenges  Design of complex alloys  Non-0K ab initio, larger supercells  Large scale QM for lattice defects  Transitions between particle and continuum theories  High throughput experimental screening of structural materials missing  Atomic-resolution experimentation Mpie.de

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