AG Stacker XRI RDC Rotary Die Cut Stacker for corrugated board.

2. HISTORY
OUR HISTORY
A.G. Stacker, Inc. is located in the heart of the Shenandoah Valley of
Virginia in a 100,000 plus sq. ft. facility. We have been in business since
1996 serving the Corrugated Industry. What started as a rigging company
and machinery rebuilding business quickly turned into a new machinery
manufacturing business focusing on rotary die cutter stackers. Clarence
Allen’s goal is to build innovative, state of the art stackers, retrofits, and
ancillary equipment and deliver customers better support than they have
every received. Over the last 16 years and hundreds of customers later, we
feel we are achieving just that.
From the beginning we felt we had an upper hand compared to other
companies before us that had tried this same thing. Clarence brought 15
years of Plant Manager experience from a premier sheet plant along with
10 years of Maintenance Supervisor experience. It was this combination of
experience that has gone into every design change and U.S. patent we
have completed. Proudly manufactured in the USA.

3. The AG STACKER - XRI

4. Layboy section with full width scrap conveyor

5. 4 Out Layboy Beater Belt w/ Adjustable Top and
Bottom Layboy Arms w/8 lead edge guides

6. Heavy Duty Construction
(for long life & fewer mechanical issues)

7. Balanced Bi-directional Beater Bar
(Assists in scrap removal)

8. Improved Scrap Brush System
(4 rows of angled brushes connected to hand wheel for
gang adjustment)

9. High Velocity Layboy Blower System
(Two 1.5hp Blowers w/Vari-speed control)

10. AccuSet Layboy Arm Positioning
(Angle adjustment is built in for consistency)

11. Main Deck & Optional Flexi-Deck
(with 5” wide Deck Belting on Close Belt Spacing)

12. AccuRack w/Electro-Mechanical Accumulator System
(Full 22” Stroke & Aluminum Divider Tooling)

13. JOG BUTTON
(Located on backstop to easily clear jams)

14. Drive Side Electrical Cabinet
(w/Siemens Integrated PLC Control System)

15. Operator Work Center
(Provides work area, storage, LOTO & Aux Power)

16. Ergonomically Mounted User Friendly
Color Touch Screen (w/o traditional boom mount)

17. ISS – Intelligent Safety System
(State of the art Personnel detection)

18. DLO – Deck Lock Out System
(Mechanical Locking of Main Deck to Zero Energy State)

19. Deck Control System

20. Drive Side Hydraulic Unit

21. High Performance Options
 LaserLine Layboy Arm System: Projects a visible laser
beam from end of each layboy arm to die board.
 Flexi –Deck (Expanded Transfer Section): Available in
73.5”, 50” & 40” sizes. Located between main deck and
layboy section. A unique gap free, non-moving section.
 Lexan Vision Backstop: Allows operators to see clearly
blanks as they enter the hopper section.

22. LaserLine
(Layboy Arm System)

23. Flexi-Deck
(Expanding Transfer Section)

24. Lexan Vision Backstop

25. Additional Options
 AccuNip (Layboy arm nip adjustment system): Adjusts
the rear section of the layboy arm belts to match
caliper setting on the in-feed side of the arm.
 Vacuum Deck: Aids in controlling warped and odd
shaped blanks.
 Carriage Style 2” Subbing Wheel Assembly: Replaces
standard gang w/a system that is attached to a
common carriage, mounted to a track on the machine
side frame.
 Rotating Layboy Exit Guides: Tool for controlling lift
of blanks exiting the layboy section.

26. Vacuum Deck
(For controlling warped board and unique Die Cuts)

27. Carriage Style 2” Snubbing Wheel Assembly
(Gang adjust system)

28. Rotating Layboy Exit Guides
(Spring Steel Tension Applicators)

29. Additional Options
(To assist in running multi-out orders & Set-up)
 Order Memory Package: For saving order set-up
information for repeat orders in memory for faster set-
upon return.
 Four –out Layboy Arms:
 Eight (8) Lead Edge Guides: Aids in transiting small
blanks from RDC nip to Layboy nip.
 AccuNip Layboy Adjustment System: Allows operator
to adjust the rear section of the layboy arm belts to
match caliper settings on the in-feed side of the
arm, provides greater control for individual die cut
blanks.

30. 8 Lead Edge Guides
(Aids in transitioning small blanks)

31. AccuNip Layboy Arm Nip Adjustment
(Allows operator to adjust the nip to match caliper of
board)

32. Additional Options
(To assist in Transition into Hopper)
 AAA (Auto Angle Adjust): Works in concert with Air
Manifold to lift larger blanks into the hopper.
Reducing nose dive of the blank.
 Scissor Lift & Plastic Mesh Conveyor : 108” Wide x 72”
Long. (NO PIT REQUIRED)

33. AAA - Auto Angle Adjust
(Provides lift for larger board entering hopper)

34. Scissor Lift & Plastic Mesh Conveyor Top
(108”W x 72”L & NO PIT REQUIRED)

35.  Motorized Drive Side Tamper/Divider:
 Motorized Backstop upgrade: Speeds up backstop
movement and reduces operator involvement within
the exit conveyor system.
 Solid Aluminum Ventilated Backstop: Allows trapped
air to escape the hopper when bundle logs (large
blanks or nicked sheets) enter the hopper.

36. Motorized Side Tamper

37. Motorized Backstop Upgrade

38. Solid Aluminum Ventilated Backstop

39. Additional Items
 Auxiliary Layboy Touch Screen: Allows convenient control of
Layboy scrap blower, LaserLine & belt speed.
 SRT (Scrap Release Technology): Upgrade for solid or Vision
backstop. Allows scrap trapped between load and backstop to be
released.
 Pivoting Hopper Guides: Designed to handle difficult die cuts
and odd shaped sheets within the hopper.
 Air-operated deck snubbing wheel lift system: Gang lift of
snubbing wheels at decks end allow quick clearing of jams.
 Batching Take-Away Conyor.
 Full width Scrap Conveyor.
 Timing belt upgrade: Replaces traditional sprocket, gear & chain
drive.

40. At A.G. Stacker our abilities can be your resource for an ever
expanding array of manufacturing products and services. If you did not
see what you are looking for, please let us know. Our history is filled
with many successful, ongoing ventures sparked by a customer inquiry
or an idea or a request to manufacture their prototype.
We are very proud to build this machine right here in Virginia and we
look forward to the relationships and friendships we continue to build
throughout this incredible industry.
Thank you for your interest and time. Should you have questions please
feel free to contact me.

41. Enjoy your day.
Don Bogardus
Regional Sales Manager
AG Stacker, Inc.
Cell: 540.810.2667
dbogardus@agstacker.com