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The Ohio State University
Center for Automotive Research (CAR)




     Center for Automotive 
     C t f At         ti
      Research Overview
              December 10, 2008




                                  http://car.osu.edu
The Ohio State University

• The largest, most comprehensive
  public research university in the
  country
   – 51,800 students at the Columbus
     campus
   – 19 different Colleges on the same
     campus
• Ranked in the Top 25 of all public
  universities overall in both
  research and education
• Ohio State ranks 7th in public-university research expenditures
  programs, 12th overall
   – $708 million in 2007
   – ranked 3rd among all American universities for private industry
     sponsored research.
  Endowment >$2 Billi (7th among public universities)
• Ed      t $2 Billion             bli    i    iti )
   – OSU in first public university group (1999) to exceed $1Billion
College of Engineering

        Ohio State University
        College of Engineering is:
            More than 7,000 students enrolled in
            10 engineering departments and
            Knowlton School of Architecture
            Research expenditures: $113 million
            Ranked #3 Nationally in Materials Research
            Funding
            Ohio State ranked 3rd in the country for
            industry-financed research; 60% of industry
            funding awarded for engineering research
            f                f
            (NSF)
College of Engineering Enrollment

              Ohio State has a competitive
              admissions policy:
                          p    y
                     Two-thirds of entering students from top quartile
                     of high school
                     Average incoming engineering
                     ACT score—27; national average 22
                           score 27;           average—22
                     Only 8 universities in the top 25 have higher
                     GRE admit scores


                 Eighth-largest ndergrad ate
                 Eighth largest undergraduate
                 engineering enrollment in U.S.

                  Undergraduate Engineering               4,719
                  Graduate Engineering                    1,299
                  Engineering Total                       6,018
                  Architecture Total
                  A hit t      Ttl                          856
Graduate Degree Programs

Diverse Engineering Graduate Degree Programs:
•   Aerospace Eng
•   Architecture
•   Biomedical Eng
•   Chemical and Biomolecular Eng
•   Civil and Environmental Eng
•   Geodetic Science
•   Computer Science and Eng
•   Electrical and Computer Eng
•   Food, Agricultural, and
     ood, g cu tu a , a d         •   Industrial and Systems Eng
    Biological Eng
                                  •   Materials Science and Eng
                                  •   Mechanical Eng
                                  •   Nuclear Eng
                                  •   Welding Eng
College of Engineering Faculty

        Our faculty boast:

            260 full-time faculty members
            10 National Academy of Engineering
            members
            18:1 Undergraduate student/faculty ratio
            14:1 First-Year Engineering program
                 First Year
            student/faculty ratio:
            12:1 First-Year Honors Engineering
            s ude / acu y a o
            student/faculty ratio:
            40 research centers and laboratories provide
            state-of-the art facilities for research and
            teachingg
Interdisciplinary Research Centers

•   Institute for Material Research
•   Center for Automotive Research
•   Nanoscale Science and Engineering Center
•   Center for Multifunctional Polymer Nanomaterials and Devices
•   Center for Advanced Polymer and Composite Engineering
•   Institute for Energy and the Environment
                      gy
•   Photovoltaic Innovation and Commercialization
•   Smart Vehicles Concepts Center
                                        • Collaborative for Enterprise Transformation and
                                                                 p
                                          Innovation
                                        • Center for Precision Forming
                                        • Center for Occupational Health in Automotive
                                          Manufacturing
                                        • Institute for Ergonomics
                                        • Center for Energy, Sustainability and the Environment
                                        • Center for Advanced Maturation of Materials
                                        • ElectroScience Lab
                                        • Institute for Sensing Systems
Materials Research Facilities

  Molecular beam epitaxy:
  to synthesize nanomaterials
  (1st at an Ohio university - `94)
                                      FEI Tit ™ 80-300
                                           Titan™ 80 300
                                      • World’s highest
                                        structural resolution
                                        microscope (
                                                  p (0.07 nm) )
                                      • 1st in world - 2006



                                                   Nanofabrication cleanrooms:
                                                   • More than 7000 sqft of multi-
                                                     user processing capabilities
Leica EBPG 5000+
• 10 nm spot electron
  beam nanopattern
  capability
• less than 5 at US
  universities, `05
Nanomaterials and Photonics

Commercialization of
the Speed of Light

                          Displays
 Future Information
 Technology
 High T h D i
 Hi h Tech Driven, Emerging Applications
                   E    i A li ti          Biosensing
                                           Bi     i


                          Optics
ElectroScience Laboratory

                                                         Major research areas:
• Graduated over 311 Ph.Ds. and Over 557 M.Sc. Degrees
• Graduate 17 Ph.Ds/M.Sc. degrees per year
Integrated Sensing Systems
Occupational Health in Auto
         Manufacturing




•   State-of- the Art Research
    Facility Completed
•   3 funded projects
•   $1M in donated equipment
Center for Energy, Sustainability
         and the Environment
Advanced Nano-Engineered OSU Solar Cells on International Space Station




     •   Relatively low cost compound solar cells (
                  y               p                 (III-V’s on silicon)
                                                                       )
     •   Highest efficiency in the world for these Cells (20%)
     •   Recently retrieved from the Space Station
Ohio Supercomputer Center

•   High performance computing resources for all
    public and private higher education institutions
•   Computational science education and
    workforce development
•   Renewed focus on economic development
    through Blue Collar Computing and
    networking for businesses


                                                              multi-scale,
                              Parallel CFD modeling of   multi-physics models
                              Buckeye Bullet 2
The Ohi State University
  Th Ohio St t U i       it
Center for Automotive Research
Center of Automotive Research

            The Center of Automotive Research is
             a major Center of Excellence in the
             College of Engineering
               •24 faculty
               •40 grad students
                   g
               •350 undergrads
               •Graduates 10 Ph.Ds/M.Sc. per year
            Major research areas:
              Hybrid Electric Vehicles
              Automotive Safety
              Electromechanical Systems
              Diesel and Gas Engines
Key R&D Capabilities

Computational                           Experimental
 Collaboration with Ohio                   Engine Combustion and Exhaust
 Supercomputing Center                     After Treatment
                                           After-Treatment
  Solid Modeling, CAD, FEM                 Powertrain Control
  Design Space Exploration                 Power and Energy
  CFD                                       • Fuel Cell Systems
  Modeling and Simulation                   • HEV/PHEV Architectures
    • Drive Cycle Analysis                  • Energy Storage
    • Vehicle-Terrain Interaction and            o Aging characterization
      Mobility
                                                 o Modeling
    • Chassis Dynamics
                                                 o Battery management systems
    • Engine Combustion and Exhaust
                                           Alternative Fuels
    • Engine Flow Noise
                                           Vehicle Dynamics (TRC)
    • Fuel cells
                                           Noise d
                                           N i and acoustics
                                                         i
    • Hybrid Electric Vehicles
                                           ITS and V2V
    • Batteries
CAR Testing Facilities

•   Dynamometer test cells
     – Engine ( )
         g    (4)
     – Heavy-duty axle
     – Chassis dynamometer
•   Advanced Propulsion Systems research facilities
    –   PHEV and HEV test beds
    –   Fuel cell research laboratory
    –   Electrochemical energy storage aging and characterization laboratory
•   Vibration, Noise and Acoustics laboratories
     – hemi-anechoic chamber
•   Intelligent and autonomous vehicle laboratories
•   Engine fluid mechanics and combustion research facilities
•   Hydrogen refueling station
Research Partners and Sponsors

                               Government
Private
                               • U.S. Army TARDEC
• American Electric Power
                               • U.S. Army Yuma Proving
• Battelle
                                  Ground
• Bosch
                               • U.S. Department of Energy
• Caterpillar
                               • U.S. Department of
• Chrysler
       y
                                  Transportation (NHTSA)
• Cummins
                               • Argonne National Laboratory
• Dana
                               • National Renewable Energy
• Denso                           Laboratory
• Eaton                        • Oak Ridge National Laboratory
• Ford Motor Company
                               • National Science Foundation
• General Motors Corporation
                               • Ohio Board of Regents
• Honda
                               •O Ohio Department off
• Hyundai
                                  Development
• Nissan Motor Co.
• Oshkosh Truck Corporation
• Tenneco Automotive
• Toyota
• TRC, Inc.
Personnel Summary - 2008


•5        Facility Support Staff
•4        Administrative Staff
• 19      Faculty
• 12      Research Staff
•4        Post Doctoral Fellows
• 45      Graduate Students
• 15      Visiting Scholars
• 40      Student Research Assistants
Total:
 ota     144 peop e (84 peop e based on FTE)
             people (8 people        o     )

  The Center also provided facilities and support, in collaboration with
  the College and ME department for 5 student project teams consisting
                       department,
  of over 100 active undergraduate students and 45 FIRST (robotics
  project) high school students.
Research Expenditures and Growth

•   Balanced portfolio of government and private sector funding.
•   Responsible for 13% of industry-funded research in the college of engineering.
•   Industrial consortium is largest in the college
•   Research expenditures have increased four-fold in 6 years.

          7,000,000

                                                                                            6,000,000
          6,000,000
                                                                                                                     $5,700,000
                                                                                                        $5,000,000
                                                                                5,000,000
          5,000,000


                                                                    3,800,000
          4,000,000


          3,000,000
                                                        2,600,000

          2,000,000
                                  1,500,000 1,600,000
                      1,500,000

          1,000,000


              FY06: $1,742,855
                0
                        38%
                        2000       2001       2002        2003        2004        2005        2006        2007         2008
FY08 Research Revenue

                                      Capital Improvements
                     Graduate Fee
                                            $162,081       Consortium
                     Authorizations
                                                3%          $374,358
                                                            $374 358
                       $226,276
                       $226 276
                                                              8%
                          5%
       In House Research
            $516,222
              11%


Sponsored Res. NON
       F&A
     $248,364
       5%


                                                                         Industrial
                                                                        $1,944,525
                                                                           42%



                                                                         Total: $4,708,189
              Government
              $1,236,363
                 26%
Types of Engineering Services

o Testing
   •   Engine test cells (4)
   •   Chassis dynamometer
   •   Heavy-duty axle dynamometer
   •   Energy storage lab
   •   Flow lab
   •   Electronics Lab
   •   Machine shop
o Design
   • Concept design
        o Simulations, Optimizations, Solid Models, etc.
   • Engineering design
        o Mechanical, Electrical/Electronic

o Prototype
   • Hardware for experimental confirmation
Customers to Date


• Testing              • Design
  –   Caterpillar         – Mercury Marine
  –   General Motors      – Dana Italia
  –   Tenneco          • Prototype
  –   Nextech             – NETL
                       • Lab space access
                          – NHTSA/VRTC
Overview of Research Activities
Sustainable Mobility
•   Advanced energy
    storage
•   Hybrid propulsion
    systems
•   Fuel cell systems
•   Vehicle-building
    Vehicle building
    networks and PHEVs
                                                    ELECTROLYZE
                                                         R




                    Graduate Research Associates:
                    8-12 M.S. and Ph.D. students.


                                                             26
Advanced Powertrain Systems

•   Diesel and gasoline engine
    modelingg
•   Control algorithm development
    and validation
•   Exhaust after-treatment systems
•   Diagnostics




                                      Graduate Research Associates:
                                      6 M S 4 Ph D St dents
                                        M.S., Ph.D. Students
Flow, Engine and Acoustics

•   Flow noise and flow
    performance
•   Intake d h
    I t k and exhaust system
                      t  t
    acoustics
•   Engine combustion and
    emissions
       ii




    Graduate Research Associates:
    4 M.S., 2-4 Ph.D. Students
Control and Intelligent Transportation


•   Control
•   V2V communications
•   Mobile sensor networks
•   Vehicle dynamics and control
•   Autonomous vehicles and
    related sensing and sensor
    fusion



                                   Graduate Research Associates:
                                   2-4 M.S., 4-6 Ph.D. Students
Vehicle Dynamics and Control

•   Experimentally validated models
    of advanced suspension,
    braking, and vehicle stability
    b ki       d hi l t bilit
    control systems, including CES,
    ABS, ESC (YSC and RSC), and
    related syste s
     e ated systems.
•   Advanced vehicle control
    systems, such as automated test
    drivers.




                                      Graduate Research Associates:
                                      3-5 M.S. and Ph.D. students.
Vehicle Duty Cycles and
          Terrain Characterization
•   On-road and off-road vehicle duty
    cycles representing real-world
    driving conditions for various
    types of vehicles.
•   Terrain surface profile
    measurement using the latest
    sensor technologies
            technologies.
•   Vehicle-based Terrain Severity
    Measurement System.
                                          Graduate Research Associates:
•   Analysis of terrain surface profile
                                          2 M.S., 1 Ph.D. student.
    data
System Fault Diagnosis and Prognosis


•   Theory of model-based                   Observatio                    Residual                       Decisio
                                                             RESIDUAL                        RESIDUAL
    diagnosis and prognosis.                n                             s                              n
                                                            GENERATOR                       EVALUATION

•   Applications to:
     – Exhaust after treatment
       systems                      Input                   Outpu
                                                    Plant
                                    s                       ts

     – Engine systems
     – Vehicle chassis systems
                                                    Model
     – Vehicle electrical systems                                                    RESIDUAL
                                                     1
                                                                     RESIDUAL        S
                                                            L       GENERATOR
                                                M       M
     – Starter batteries                            Model
                                                     n
     – HEV battery systems




                                        Graduate Research Associates:
                                        4-6 M.S. and Ph.D. students.
           LNT System Schematic
Concept Design

• Aerodynamics
• Coolingg
• Electric Machines and
  Drives
• Engines
• Powertrains and
  transmissions.
  transmissions
• Suspensions
• Vehicle Designs
              g
Injury Biomechanics

•   Human response to high
    energy loading conditions
    commonly found during
              lf      dd i
    automobile collisions
•   Injury criteria for various
    aspects of the human body
          t f th h           bd




                                  Graduate Research Associates:
                                  5-7 M.S. and Ph.D. students and 4
                                  medical students
CAR I d
    Industrial Consortium
           i lC       i
      Established in 1999
Consortium Benefits

• Provide industry and government leveraged automotive
  research
• Interaction with other consortium members on research
  projects in areas of mutual interest
• Opportunities for teaming with partner members on bids for
  major program funding
• Significant leveraging of government sponsored research
• CAR laboratory, university support and the availability of the
  Transportation Research Center (TRC)
• Access to all CAR reports that are not proprietary
• Reduced fees for test facility use at CAR
Additional Benefits


• Provides educational opportunities for g
                          pp              graduate
  students
• Access to CAR professors and research scientists
  a for limited amount of free consulting
• Opportunity to sponsor graduate fellowships at
  reduced fees
• Interaction with OSU students to enhance the
  company’s recruiting
2008-09 CAR Consortium Members




                                 Consortium




              Associate Members
              • US Army Yuma Proving Ground
              • US AArmy TARDEC
              • NHTSA (VRTC) Vehicle Research and Test Center
Project Selection

• Participate in and steer the direction of these
  projects.
  projects
• Final project review are hosted by a member
  companies in early September
                      September.
• Project reviews and deliverables available on
  secure website
   – Algorithms
   – Data
   – Simulation models
• For additional information visit
  http://car.osu.edu .
2008/09 Projects

Advanced Propulsion Systems
•   PHEV Battery Aging studies
•   Diesel NOX After-treatment Modeling and Diagnostics
•   PHEV Energy Management
•   Innovative HEV drive systems
Intelligent Transportation Systems/Vehicle 2 Vehicle
•   Sensor Fusion and other IV technologies
•   Wireless Intersection Simulator
•   Hardware Test bed Development
                              p
Noise Vibration Dynamics
•   Noise Path
1998 to 2004 and 2006 to 2010
DoE Graduate Automotive Technology
    Education (
              (GATE) Programs
                     )   g

Modeling, Control and System Integration of
Advanced Automotive Propulsion Systems
1998-
         1998-2004 GATE Program

Hybrid Drivetrains and Control Systems Projects

     •   Original funding from DOE
         – 1998 through 2004 $550,000
         – supported 22 Graduate-Student-years

     •   Additional funding from DOE
         –   96 Graduate-Student-years

     •   GATE program at Ohio State graduated
         – 38 M.S students
         – 12 Ph.D. students
         – 45 of these 50 professionals are now employed in the automotive sector
Program Success
Year      M.S.        Ph.D.        Company                    Hires
1999             3            1    DaimlerChrysler                     2
2000             2            0    Ford                                7
2001              7            4   General Motors                      7
2002              8            1   Hyundai                             2
2003             3            0    Caterpillar                         8
2004             6            3    Cummins                             5
2005             7            5    Oshkosh Truck                       2
TOTAL            36           14   DDC                                 2
                                   Bosch                               1
                      50           Delphi                              2
                                   Ballard                             1
                                   OSU CAR                             2
                                   Battelle (fuel cells)               1
                                   Army (USMA)                         1
                                   Other automotive                    2
                                                                      45
                                                      TOTAL
1998 to 2004 GATE Results

Research Programs                        Partners

    – Advanced engine combustion,           –   Caterpillar
      sensing, actuation and control        –   Cummins
    – Advanced electrochemical              –   DaimlerChrysler
      energy storage systems                –   Delphi
      modeling and system
                                            –   Denso
      integration
                                            –   Ford
    – Fuel cell system modeling,
                         modeling
                                            –   General Motors, Honda
      design and control
                                            –   Oshkosh Truck Corporation
    – Research in smart materials
      with application to sensing and       –   NREL
      actuation in automotive               –   U.S. Army
      systems
                                            –   TARDEC
    – Modeling, design, integration
                                            –   NSF
      and control of light- and heavy-
                       g            y
                                            –   U.S DoT
      duty hybrid-electric vehicles

.
GATE Success Metrics

•   Number of graduates per year placed in auto industry
•   Number of students in the program, including OSU graduate students
                               program
    and industry participants
•   Auto companies participating in internship and recruitment programs
•   Funded
    F d d research programs l
                    h           leveraged f
                                         d from GATE
•   Publications and patents
•   Number of specialty courses developed and taught and number of
    team-taught courses
•   Number of participating faculty
•   Variety of courses across disciplines
•   Outreach and societal impact
•   International participation
GATE Past Achievements

• Design and built a Land
  Speed Record vehicle
  powered by fuel cells
• Neighborhood Electric
  Vehicle (NEV) Full Cell
• Matlab-based “Personal       Energy
                             Management


  Ecosystem” simulator
• Battery electro-thermal
  battery characterization
•NNew B tt
       Battery Aging L b
                A i Lab
• Fuel Cell Research
New GATE Program 2006-10
• The theme of the new program is System Integration.
• The program focus is on:
   –   advanced combustion engines,
   –   advanced energy storage systems,
   –   fuel cell systems,
   –   sensing and actuation technologies and
   –   advanced hybrid propulsion and related control systems,
• The DOE GATE program will continue to serve as a
  catalyst
   – Educating a new generation of automotive system engineers
   – Strong emphasis on the integration
          g   p                 g
   – Development of new generation of automotive propulsion concepts
Advanced Engines and Energy Storage
 Systems Addressing Societal Needs

                               Emission reduction and
                             efficient energy conversion
                                                                                   Society
                                                                                         y
                    “Well-to-wheel”                                                                      Vehicle
                      technology                                                                      demonstrations
                     assessment                   Control-oriented
                                                                             Real-time control
                                                    modeling
                                                                                        Hardware-in-the-loop
                                                                                          implementation
                                                Optimization of g
                                                 p              geometry,
                                                                        y
                                                  operating conditions,
                                                                                                      Sensor, actuator,
                                                       actuation
                                                                                                         hardware
                                                                               Multivariate            implementation
                                                                               optimization
                         Engine combustion models

                                                                                                                Experiments
                                                                                                                  p
                                                                                    Control theoretics,
                                                                                             theoretics
      Engine flow models,
                  models
                                      Turbulent reacting flows
                                                                                   control policy, control
        spray dynamics
                                                                 Catalysis               structure
                          Experiments
                                                                                                               Product
                                          Pollutant Formation,
Multi-dimensional
                       Electrochemistry                                              Advanced sensing
  simulations                             Energy Conversion                            and actuation
                                                                                                             Engineering
                          Core                 Efficiency                               technology
Experiments
                            Chemical kinetics
                         Science                                                  Experiments
  Fuel cell and battery
       modeling

                        Engineering
                          g                   g                   Advanced
                                                                 Engineering
                                                                 Ei      i
                          Science
Sustainable Mobility: Advanced Research Team
SMART@CAR Research Thrusts

• Fleet Studies
    Development of standards data formats and acquisition systems; Fleet data
                      standards,       formats,
    acquisition; data repository and data analysis
• PHEVs and their interaction with renewable energy sources and the grid
    Model interdependencies between PHEVs and the grid
• Macroeconomics, Regulations, and Public Policy
    Economic and public policy issues with significant role in the beneficial
                    p       p  y             g
    development of a viable PHEVs market.
• Power Electronics: Connecting the Vehicle and the Grid
    From concept to realization power electronics needs for PHEV applications; on
                    realization,
    board and off board applications, communication with battery management
    system and vehicle control system



                                                                             50
Current PHEV Research @ CAR


Vehicle and energy storage technology
   • Battery aging and management
   • Power electronics
V2G and V2B interface and communications
Vehicle design
Energy management and control strategies for PHEVs
Tools for PHEV vehicle design
Energy analysis
Energy management
Fleet Studies
                                          10 kWh GAIA Lithium battery
                                                    pack




                                         ChallengeX Equinox
                                                g    q
                                           Soon to be PLUG-IN !!
         Plug-in Prius
        5 kWh Hymotion pack



                              Data related to real world duty
                              D      ld          l    ld d
                              cycles, battery aging, and fuel
                              economy will be collected and
                                 shared with consortium
                                         members
Plug-in Hybrid Fuel Cell
                                                                        Plug-in Saturn VUE..
 Neighborhood Electric
         Vehicle
         V hi l

By 2009 a fleet of 10-20 PHEVs is expected to be available in the Columbus area
Data Clearinghouse
•   Hardware:
    •   Use existing Web service provider (Google, others) to provide reliable hardware
        reliable data archiving and accessibility for data collected on prototype or production
        PHEVs/EVs.
• Aspects to consider:
    •   Storage space for growing data base
    •   Set-up
        Set up and maintenance costs
    •   Security of data, archiving
    •   Always on-line
    •   Accessible with any Web browser/internet connection with no special hardware
                           y                                         p
    •   Speed of access for convenient user upload and download of data
• Open Storage
    • Define standards for data type, data format, data storage, data retrieval, data
      mining, and data uploading.
    • Definition of open standards documented and distributed to the user community
    • Open and proprietary standards interoperability
    • Defined web services and conformance standards
Vehicles part of the Energy Network


   Grid power management – resource allocation (when, how much)


                     B2G Communication
                       network protocol
                     Collect info on power
                       demand/priority




     V2B
Communication
network protocol




              Information flow               Power flow
Renewable based Ecosystem:
   a case study
              y
A renewable based ecosystem”
Matlab/Simulink® model
                               Main system components:
                               - residential load
                               - PV panels
                               - small scale wind turbine
                                 small‐scale wind turbine
                               - battery pack for residential 
              Energy           applications
            Management
                               - plug‐in hybrid electric
                                 plug in hybrid electric 
                               vehicle


                               Detailed evaluation of:
                               - Energy
                               - Economics
                               - Emissions

                                                          55
Vehicles part of the
            Energy Network
                gy
    RENEWABLE
     ENERGY
                                ENERGY BUS:
                                                                        STORAGE
                           MANAGEMENT AND CONTROL                                    H2 REFUELING
                                                                        DEVICES
                                                                                        STATION




                                                                    H2 GENERATION




                                                                                      CAR PLUG IN
                                                                                          PLUG-IN
                                                                                    HYBRIDVEHICLES
                                                                    FUEL CELL




    GRID POWER
Smart control systems optimize
the energy management taking
into account time variations of
                                  CENTER FOR AUTOMOTIVE RESEARCH,
the demand (homes and
                                                OSU                                             56
drivers) and generation
Vehicles part of the
             Energy Network
                                                                 STORAGE
    RENEWABLE                                                    DEVICES
     ENERGY
                                ENERGY BUS:
                                                                             H2 REFUELING
                           MANAGEMENT AND CONTROL
                                                                                STATION

                                                            Battery
                                                        system tied to
     10 kW of
                                                         the PV array
   Installed
   I t ll d PV
   power within
    6-8 weeks

                                                                              CAR PLUG IN
                                                                                  PLUG-IN
                                                                            HYBRIDVEHICLES
                                                  Real data will be
                                                   available soon
                                                         -PV system
                                                          PV
                                                          - Vehicles
                                                   - Batteries and Energy
    GRID POWER
                                                        Management
Smart control systems optimize
                                                         - CAR load
the energy management taking
into account time variations of
                                  CENTER FOR AUTOMOTIVE RESEARCH,
the demand (homes and
                                                                                        57
                                                OSU
drivers) and generation
PHEV Energy Storage
            and
Energy Management Research
Battery Experience


• Over 10 years experience with advanced batteries
•AAccelerated aging of NiMH and Li i cells and modules.
       l td i         f          d Li-ion ll      d    dl
   • Multiple battery aging cyclers
   • Programmable loads
   • Supplies
   • Temperature control environmental chamber
   • Peltier junctions
   • Individual system controller for each cycler
   • Architecture mimicking parallel computer cluster
   • Multiple cyclers in parallel for accelerated testing
• Safe operation with redundant control systems
         p                                 y
• Ethernet to supervisory safety controller and data archive
• Emergency operator paging system and accessible through VPN via the
  Web.
• Electrochemical Impedance Spectroscopy (EIS) for non-intrusive
  damage assessment                                                 59
Control Strategies




Typical
Til
 HEV
paramet
  ers



                         60
Control and Intelligent Transportation
        Research Lab (CITR)
DARPA Grand Challenge 2005




          Control and Intelligent Transportation Research Lab
Autonomous City Transport (ACT)




TerraMax’04


                ION’05
                                   ACT 2007
  • Lane tracking
  • Car following
  • Intersections,
    traffic circles
  • Passing
  • Obstacle
    avoidance
  • Parking
  • Dynamic route
                         Control and Intelligent Transportation Research Lab
    planning
ACT Autonomous Car
• A hybrid vehicle
• Most drive by wire
       drive-by-wire
  aspects used
• Steering motor added
• Sensors added
Vehicle 2 Vehicle Communication (V2V)
V2V Research

• Vehicle-to-vehicle communication
    – Simulator
    – Testbed
    – Protocols
• Intersection collision warning,
    – V2V and Sensors
•   Sensor fusion
•   Simulation environments
•   Energy savings using ITS
•   In-vehicle networks
•   Rollover




                        Control and Intelligent Transportation Research Lab
Multi-Vehicle Demonstration




.

               Control and Intelligent Transportation Research Lab
V2V Communication
Intersection Collision




        Control and Intelligent Transportation Research Lab
Educational Benefits
Student Motorsport Projects
    Teamwork incorporated in
      engineering education
Student Motorsport Projects


First-Year Engineering Program
   Team building training incorporated
   Hands-on team design projects
Senior design
S i d i projects
              jt
   Multidisciplinary
   year long
   year-long
16 student-managed project teams
700 participants
     p     p
Intercollegiate competitions
Challenge X



3rd Pl
  d Place Overall
          O    ll




    1st Place, MATHWORKS: Crossover to model-based design
•                                        model based
    1st in Technical Paper Competition
•
    1st in Control Strategy Presentation
•
    2nd Place in Dynamic Consumer Acceptability
•
    2nd Pl
      d Place i T h i
•              in Technical P
                          l Presentation
                                  t ti
    3rd Place Outreach competition
•
74
EcoCAR NeXt Challenge

                          Ohio State
                         selected for
                           EcoCAR
                          upcoming
                         competition
                           Highest
                              g
                        ranking out of
                         50 proposals




                                  75
Land Speed Record




•   Design and realization of a Land Speed Record
•   Vehicle powered by fuel cells
•   Designed and built by students (ME, ECE and Aero), and leadership of
    two GATE fellows
•   Strong partnership with Ford and Ballard and a host of other sponsors
•   Set FIA record in October 2007 and fastest speed ever recorded for FC
    vehicle: 225 mph.
Distance Education Programs

• Certificates:
   o Powertrain modeling and Control
   o Advanced Propulsion Systems
   o Automotive NVH
• Graduate Specialization in Automotive Systems
  Engineering
   o Powertrain modeling and Control
   o Advanced Propulsion Systems
   oAt
     Automotive NVH
             ti
   o Other specialty courses: Model-based diagnostics,
     Powertrain packaging
• Seminars and short courses                           77
Industry
              and
     Ohio State University
Center for Automotive Research
  • Cutting edge research
  • Development of new technology
  • Industry trained graduates

 A Winning Combination!
                        http://car.osu.edu

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Car Overview Dec 2008

  • 1. The Ohio State University Center for Automotive Research (CAR) Center for Automotive  C t f At ti Research Overview December 10, 2008 http://car.osu.edu
  • 2. The Ohio State University • The largest, most comprehensive public research university in the country – 51,800 students at the Columbus campus – 19 different Colleges on the same campus • Ranked in the Top 25 of all public universities overall in both research and education • Ohio State ranks 7th in public-university research expenditures programs, 12th overall – $708 million in 2007 – ranked 3rd among all American universities for private industry sponsored research. Endowment >$2 Billi (7th among public universities) • Ed t $2 Billion bli i iti ) – OSU in first public university group (1999) to exceed $1Billion
  • 3. College of Engineering Ohio State University College of Engineering is: More than 7,000 students enrolled in 10 engineering departments and Knowlton School of Architecture Research expenditures: $113 million Ranked #3 Nationally in Materials Research Funding Ohio State ranked 3rd in the country for industry-financed research; 60% of industry funding awarded for engineering research f f (NSF)
  • 4. College of Engineering Enrollment Ohio State has a competitive admissions policy: p y Two-thirds of entering students from top quartile of high school Average incoming engineering ACT score—27; national average 22 score 27; average—22 Only 8 universities in the top 25 have higher GRE admit scores Eighth-largest ndergrad ate Eighth largest undergraduate engineering enrollment in U.S. Undergraduate Engineering 4,719 Graduate Engineering 1,299 Engineering Total 6,018 Architecture Total A hit t Ttl 856
  • 5. Graduate Degree Programs Diverse Engineering Graduate Degree Programs: • Aerospace Eng • Architecture • Biomedical Eng • Chemical and Biomolecular Eng • Civil and Environmental Eng • Geodetic Science • Computer Science and Eng • Electrical and Computer Eng • Food, Agricultural, and ood, g cu tu a , a d • Industrial and Systems Eng Biological Eng • Materials Science and Eng • Mechanical Eng • Nuclear Eng • Welding Eng
  • 6. College of Engineering Faculty Our faculty boast: 260 full-time faculty members 10 National Academy of Engineering members 18:1 Undergraduate student/faculty ratio 14:1 First-Year Engineering program First Year student/faculty ratio: 12:1 First-Year Honors Engineering s ude / acu y a o student/faculty ratio: 40 research centers and laboratories provide state-of-the art facilities for research and teachingg
  • 7. Interdisciplinary Research Centers • Institute for Material Research • Center for Automotive Research • Nanoscale Science and Engineering Center • Center for Multifunctional Polymer Nanomaterials and Devices • Center for Advanced Polymer and Composite Engineering • Institute for Energy and the Environment gy • Photovoltaic Innovation and Commercialization • Smart Vehicles Concepts Center • Collaborative for Enterprise Transformation and p Innovation • Center for Precision Forming • Center for Occupational Health in Automotive Manufacturing • Institute for Ergonomics • Center for Energy, Sustainability and the Environment • Center for Advanced Maturation of Materials • ElectroScience Lab • Institute for Sensing Systems
  • 8. Materials Research Facilities Molecular beam epitaxy: to synthesize nanomaterials (1st at an Ohio university - `94) FEI Tit ™ 80-300 Titan™ 80 300 • World’s highest structural resolution microscope ( p (0.07 nm) ) • 1st in world - 2006 Nanofabrication cleanrooms: • More than 7000 sqft of multi- user processing capabilities Leica EBPG 5000+ • 10 nm spot electron beam nanopattern capability • less than 5 at US universities, `05
  • 9. Nanomaterials and Photonics Commercialization of the Speed of Light Displays Future Information Technology High T h D i Hi h Tech Driven, Emerging Applications E i A li ti Biosensing Bi i Optics
  • 10. ElectroScience Laboratory Major research areas: • Graduated over 311 Ph.Ds. and Over 557 M.Sc. Degrees • Graduate 17 Ph.Ds/M.Sc. degrees per year
  • 12. Occupational Health in Auto Manufacturing • State-of- the Art Research Facility Completed • 3 funded projects • $1M in donated equipment
  • 13. Center for Energy, Sustainability and the Environment Advanced Nano-Engineered OSU Solar Cells on International Space Station • Relatively low cost compound solar cells ( y p (III-V’s on silicon) ) • Highest efficiency in the world for these Cells (20%) • Recently retrieved from the Space Station
  • 14. Ohio Supercomputer Center • High performance computing resources for all public and private higher education institutions • Computational science education and workforce development • Renewed focus on economic development through Blue Collar Computing and networking for businesses multi-scale, Parallel CFD modeling of multi-physics models Buckeye Bullet 2
  • 15. The Ohi State University Th Ohio St t U i it Center for Automotive Research
  • 16. Center of Automotive Research The Center of Automotive Research is a major Center of Excellence in the College of Engineering •24 faculty •40 grad students g •350 undergrads •Graduates 10 Ph.Ds/M.Sc. per year Major research areas: Hybrid Electric Vehicles Automotive Safety Electromechanical Systems Diesel and Gas Engines
  • 17. Key R&D Capabilities Computational Experimental Collaboration with Ohio Engine Combustion and Exhaust Supercomputing Center After Treatment After-Treatment Solid Modeling, CAD, FEM Powertrain Control Design Space Exploration Power and Energy CFD • Fuel Cell Systems Modeling and Simulation • HEV/PHEV Architectures • Drive Cycle Analysis • Energy Storage • Vehicle-Terrain Interaction and o Aging characterization Mobility o Modeling • Chassis Dynamics o Battery management systems • Engine Combustion and Exhaust Alternative Fuels • Engine Flow Noise Vehicle Dynamics (TRC) • Fuel cells Noise d N i and acoustics i • Hybrid Electric Vehicles ITS and V2V • Batteries
  • 18. CAR Testing Facilities • Dynamometer test cells – Engine ( ) g (4) – Heavy-duty axle – Chassis dynamometer • Advanced Propulsion Systems research facilities – PHEV and HEV test beds – Fuel cell research laboratory – Electrochemical energy storage aging and characterization laboratory • Vibration, Noise and Acoustics laboratories – hemi-anechoic chamber • Intelligent and autonomous vehicle laboratories • Engine fluid mechanics and combustion research facilities • Hydrogen refueling station
  • 19. Research Partners and Sponsors Government Private • U.S. Army TARDEC • American Electric Power • U.S. Army Yuma Proving • Battelle Ground • Bosch • U.S. Department of Energy • Caterpillar • U.S. Department of • Chrysler y Transportation (NHTSA) • Cummins • Argonne National Laboratory • Dana • National Renewable Energy • Denso Laboratory • Eaton • Oak Ridge National Laboratory • Ford Motor Company • National Science Foundation • General Motors Corporation • Ohio Board of Regents • Honda •O Ohio Department off • Hyundai Development • Nissan Motor Co. • Oshkosh Truck Corporation • Tenneco Automotive • Toyota • TRC, Inc.
  • 20. Personnel Summary - 2008 •5 Facility Support Staff •4 Administrative Staff • 19 Faculty • 12 Research Staff •4 Post Doctoral Fellows • 45 Graduate Students • 15 Visiting Scholars • 40 Student Research Assistants Total: ota 144 peop e (84 peop e based on FTE) people (8 people o ) The Center also provided facilities and support, in collaboration with the College and ME department for 5 student project teams consisting department, of over 100 active undergraduate students and 45 FIRST (robotics project) high school students.
  • 21. Research Expenditures and Growth • Balanced portfolio of government and private sector funding. • Responsible for 13% of industry-funded research in the college of engineering. • Industrial consortium is largest in the college • Research expenditures have increased four-fold in 6 years. 7,000,000 6,000,000 6,000,000 $5,700,000 $5,000,000 5,000,000 5,000,000 3,800,000 4,000,000 3,000,000 2,600,000 2,000,000 1,500,000 1,600,000 1,500,000 1,000,000 FY06: $1,742,855 0 38% 2000 2001 2002 2003 2004 2005 2006 2007 2008
  • 22. FY08 Research Revenue Capital Improvements Graduate Fee $162,081 Consortium Authorizations 3% $374,358 $374 358 $226,276 $226 276 8% 5% In House Research $516,222 11% Sponsored Res. NON F&A $248,364 5% Industrial $1,944,525 42% Total: $4,708,189 Government $1,236,363 26%
  • 23. Types of Engineering Services o Testing • Engine test cells (4) • Chassis dynamometer • Heavy-duty axle dynamometer • Energy storage lab • Flow lab • Electronics Lab • Machine shop o Design • Concept design o Simulations, Optimizations, Solid Models, etc. • Engineering design o Mechanical, Electrical/Electronic o Prototype • Hardware for experimental confirmation
  • 24. Customers to Date • Testing • Design – Caterpillar – Mercury Marine – General Motors – Dana Italia – Tenneco • Prototype – Nextech – NETL • Lab space access – NHTSA/VRTC
  • 25. Overview of Research Activities
  • 26. Sustainable Mobility • Advanced energy storage • Hybrid propulsion systems • Fuel cell systems • Vehicle-building Vehicle building networks and PHEVs ELECTROLYZE R Graduate Research Associates: 8-12 M.S. and Ph.D. students. 26
  • 27. Advanced Powertrain Systems • Diesel and gasoline engine modelingg • Control algorithm development and validation • Exhaust after-treatment systems • Diagnostics Graduate Research Associates: 6 M S 4 Ph D St dents M.S., Ph.D. Students
  • 28. Flow, Engine and Acoustics • Flow noise and flow performance • Intake d h I t k and exhaust system t t acoustics • Engine combustion and emissions ii Graduate Research Associates: 4 M.S., 2-4 Ph.D. Students
  • 29. Control and Intelligent Transportation • Control • V2V communications • Mobile sensor networks • Vehicle dynamics and control • Autonomous vehicles and related sensing and sensor fusion Graduate Research Associates: 2-4 M.S., 4-6 Ph.D. Students
  • 30. Vehicle Dynamics and Control • Experimentally validated models of advanced suspension, braking, and vehicle stability b ki d hi l t bilit control systems, including CES, ABS, ESC (YSC and RSC), and related syste s e ated systems. • Advanced vehicle control systems, such as automated test drivers. Graduate Research Associates: 3-5 M.S. and Ph.D. students.
  • 31. Vehicle Duty Cycles and Terrain Characterization • On-road and off-road vehicle duty cycles representing real-world driving conditions for various types of vehicles. • Terrain surface profile measurement using the latest sensor technologies technologies. • Vehicle-based Terrain Severity Measurement System. Graduate Research Associates: • Analysis of terrain surface profile 2 M.S., 1 Ph.D. student. data
  • 32. System Fault Diagnosis and Prognosis • Theory of model-based Observatio Residual Decisio RESIDUAL RESIDUAL diagnosis and prognosis. n s n GENERATOR EVALUATION • Applications to: – Exhaust after treatment systems Input Outpu Plant s ts – Engine systems – Vehicle chassis systems Model – Vehicle electrical systems RESIDUAL 1 RESIDUAL S L GENERATOR M M – Starter batteries Model n – HEV battery systems Graduate Research Associates: 4-6 M.S. and Ph.D. students. LNT System Schematic
  • 33. Concept Design • Aerodynamics • Coolingg • Electric Machines and Drives • Engines • Powertrains and transmissions. transmissions • Suspensions • Vehicle Designs g
  • 34. Injury Biomechanics • Human response to high energy loading conditions commonly found during lf dd i automobile collisions • Injury criteria for various aspects of the human body t f th h bd Graduate Research Associates: 5-7 M.S. and Ph.D. students and 4 medical students
  • 35. CAR I d Industrial Consortium i lC i Established in 1999
  • 36. Consortium Benefits • Provide industry and government leveraged automotive research • Interaction with other consortium members on research projects in areas of mutual interest • Opportunities for teaming with partner members on bids for major program funding • Significant leveraging of government sponsored research • CAR laboratory, university support and the availability of the Transportation Research Center (TRC) • Access to all CAR reports that are not proprietary • Reduced fees for test facility use at CAR
  • 37. Additional Benefits • Provides educational opportunities for g pp graduate students • Access to CAR professors and research scientists a for limited amount of free consulting • Opportunity to sponsor graduate fellowships at reduced fees • Interaction with OSU students to enhance the company’s recruiting
  • 38. 2008-09 CAR Consortium Members Consortium Associate Members • US Army Yuma Proving Ground • US AArmy TARDEC • NHTSA (VRTC) Vehicle Research and Test Center
  • 39. Project Selection • Participate in and steer the direction of these projects. projects • Final project review are hosted by a member companies in early September September. • Project reviews and deliverables available on secure website – Algorithms – Data – Simulation models • For additional information visit http://car.osu.edu .
  • 40. 2008/09 Projects Advanced Propulsion Systems • PHEV Battery Aging studies • Diesel NOX After-treatment Modeling and Diagnostics • PHEV Energy Management • Innovative HEV drive systems Intelligent Transportation Systems/Vehicle 2 Vehicle • Sensor Fusion and other IV technologies • Wireless Intersection Simulator • Hardware Test bed Development p Noise Vibration Dynamics • Noise Path
  • 41. 1998 to 2004 and 2006 to 2010 DoE Graduate Automotive Technology Education ( (GATE) Programs ) g Modeling, Control and System Integration of Advanced Automotive Propulsion Systems
  • 42. 1998- 1998-2004 GATE Program Hybrid Drivetrains and Control Systems Projects • Original funding from DOE – 1998 through 2004 $550,000 – supported 22 Graduate-Student-years • Additional funding from DOE – 96 Graduate-Student-years • GATE program at Ohio State graduated – 38 M.S students – 12 Ph.D. students – 45 of these 50 professionals are now employed in the automotive sector
  • 43. Program Success Year M.S. Ph.D. Company Hires 1999 3 1 DaimlerChrysler 2 2000 2 0 Ford 7 2001 7 4 General Motors 7 2002 8 1 Hyundai 2 2003 3 0 Caterpillar 8 2004 6 3 Cummins 5 2005 7 5 Oshkosh Truck 2 TOTAL 36 14 DDC 2 Bosch 1 50 Delphi 2 Ballard 1 OSU CAR 2 Battelle (fuel cells) 1 Army (USMA) 1 Other automotive 2 45 TOTAL
  • 44. 1998 to 2004 GATE Results Research Programs Partners – Advanced engine combustion, – Caterpillar sensing, actuation and control – Cummins – Advanced electrochemical – DaimlerChrysler energy storage systems – Delphi modeling and system – Denso integration – Ford – Fuel cell system modeling, modeling – General Motors, Honda design and control – Oshkosh Truck Corporation – Research in smart materials with application to sensing and – NREL actuation in automotive – U.S. Army systems – TARDEC – Modeling, design, integration – NSF and control of light- and heavy- g y – U.S DoT duty hybrid-electric vehicles .
  • 45. GATE Success Metrics • Number of graduates per year placed in auto industry • Number of students in the program, including OSU graduate students program and industry participants • Auto companies participating in internship and recruitment programs • Funded F d d research programs l h leveraged f d from GATE • Publications and patents • Number of specialty courses developed and taught and number of team-taught courses • Number of participating faculty • Variety of courses across disciplines • Outreach and societal impact • International participation
  • 46. GATE Past Achievements • Design and built a Land Speed Record vehicle powered by fuel cells • Neighborhood Electric Vehicle (NEV) Full Cell • Matlab-based “Personal Energy Management Ecosystem” simulator • Battery electro-thermal battery characterization •NNew B tt Battery Aging L b A i Lab • Fuel Cell Research
  • 47. New GATE Program 2006-10 • The theme of the new program is System Integration. • The program focus is on: – advanced combustion engines, – advanced energy storage systems, – fuel cell systems, – sensing and actuation technologies and – advanced hybrid propulsion and related control systems, • The DOE GATE program will continue to serve as a catalyst – Educating a new generation of automotive system engineers – Strong emphasis on the integration g p g – Development of new generation of automotive propulsion concepts
  • 48. Advanced Engines and Energy Storage Systems Addressing Societal Needs Emission reduction and efficient energy conversion Society y “Well-to-wheel” Vehicle technology demonstrations assessment Control-oriented Real-time control modeling Hardware-in-the-loop implementation Optimization of g p geometry, y operating conditions, Sensor, actuator, actuation hardware Multivariate implementation optimization Engine combustion models Experiments p Control theoretics, theoretics Engine flow models, models Turbulent reacting flows control policy, control spray dynamics Catalysis structure Experiments Product Pollutant Formation, Multi-dimensional Electrochemistry Advanced sensing simulations Energy Conversion and actuation Engineering Core Efficiency technology Experiments Chemical kinetics Science Experiments Fuel cell and battery modeling Engineering g g Advanced Engineering Ei i Science
  • 50. SMART@CAR Research Thrusts • Fleet Studies Development of standards data formats and acquisition systems; Fleet data standards, formats, acquisition; data repository and data analysis • PHEVs and their interaction with renewable energy sources and the grid Model interdependencies between PHEVs and the grid • Macroeconomics, Regulations, and Public Policy Economic and public policy issues with significant role in the beneficial p p y g development of a viable PHEVs market. • Power Electronics: Connecting the Vehicle and the Grid From concept to realization power electronics needs for PHEV applications; on realization, board and off board applications, communication with battery management system and vehicle control system 50
  • 51. Current PHEV Research @ CAR Vehicle and energy storage technology • Battery aging and management • Power electronics V2G and V2B interface and communications Vehicle design Energy management and control strategies for PHEVs Tools for PHEV vehicle design Energy analysis Energy management
  • 52. Fleet Studies 10 kWh GAIA Lithium battery pack ChallengeX Equinox g q Soon to be PLUG-IN !! Plug-in Prius 5 kWh Hymotion pack Data related to real world duty D ld l ld d cycles, battery aging, and fuel economy will be collected and shared with consortium members Plug-in Hybrid Fuel Cell Plug-in Saturn VUE.. Neighborhood Electric Vehicle V hi l By 2009 a fleet of 10-20 PHEVs is expected to be available in the Columbus area
  • 53. Data Clearinghouse • Hardware: • Use existing Web service provider (Google, others) to provide reliable hardware reliable data archiving and accessibility for data collected on prototype or production PHEVs/EVs. • Aspects to consider: • Storage space for growing data base • Set-up Set up and maintenance costs • Security of data, archiving • Always on-line • Accessible with any Web browser/internet connection with no special hardware y p • Speed of access for convenient user upload and download of data • Open Storage • Define standards for data type, data format, data storage, data retrieval, data mining, and data uploading. • Definition of open standards documented and distributed to the user community • Open and proprietary standards interoperability • Defined web services and conformance standards
  • 54. Vehicles part of the Energy Network Grid power management – resource allocation (when, how much) B2G Communication network protocol Collect info on power demand/priority V2B Communication network protocol Information flow Power flow
  • 55. Renewable based Ecosystem: a case study y A renewable based ecosystem” Matlab/Simulink® model Main system components: - residential load - PV panels - small scale wind turbine small‐scale wind turbine - battery pack for residential  Energy  applications Management - plug‐in hybrid electric plug in hybrid electric  vehicle Detailed evaluation of: - Energy - Economics - Emissions 55
  • 56. Vehicles part of the Energy Network gy RENEWABLE ENERGY ENERGY BUS: STORAGE MANAGEMENT AND CONTROL H2 REFUELING DEVICES STATION H2 GENERATION CAR PLUG IN PLUG-IN HYBRIDVEHICLES FUEL CELL GRID POWER Smart control systems optimize the energy management taking into account time variations of CENTER FOR AUTOMOTIVE RESEARCH, the demand (homes and OSU 56 drivers) and generation
  • 57. Vehicles part of the Energy Network STORAGE RENEWABLE DEVICES ENERGY ENERGY BUS: H2 REFUELING MANAGEMENT AND CONTROL STATION Battery system tied to 10 kW of the PV array Installed I t ll d PV power within 6-8 weeks CAR PLUG IN PLUG-IN HYBRIDVEHICLES Real data will be available soon -PV system PV - Vehicles - Batteries and Energy GRID POWER Management Smart control systems optimize - CAR load the energy management taking into account time variations of CENTER FOR AUTOMOTIVE RESEARCH, the demand (homes and 57 OSU drivers) and generation
  • 58. PHEV Energy Storage and Energy Management Research
  • 59. Battery Experience • Over 10 years experience with advanced batteries •AAccelerated aging of NiMH and Li i cells and modules. l td i f d Li-ion ll d dl • Multiple battery aging cyclers • Programmable loads • Supplies • Temperature control environmental chamber • Peltier junctions • Individual system controller for each cycler • Architecture mimicking parallel computer cluster • Multiple cyclers in parallel for accelerated testing • Safe operation with redundant control systems p y • Ethernet to supervisory safety controller and data archive • Emergency operator paging system and accessible through VPN via the Web. • Electrochemical Impedance Spectroscopy (EIS) for non-intrusive damage assessment 59
  • 61. Control and Intelligent Transportation Research Lab (CITR)
  • 62. DARPA Grand Challenge 2005 Control and Intelligent Transportation Research Lab
  • 63. Autonomous City Transport (ACT) TerraMax’04 ION’05 ACT 2007 • Lane tracking • Car following • Intersections, traffic circles • Passing • Obstacle avoidance • Parking • Dynamic route Control and Intelligent Transportation Research Lab planning
  • 64. ACT Autonomous Car • A hybrid vehicle • Most drive by wire drive-by-wire aspects used • Steering motor added • Sensors added
  • 65. Vehicle 2 Vehicle Communication (V2V)
  • 66. V2V Research • Vehicle-to-vehicle communication – Simulator – Testbed – Protocols • Intersection collision warning, – V2V and Sensors • Sensor fusion • Simulation environments • Energy savings using ITS • In-vehicle networks • Rollover Control and Intelligent Transportation Research Lab
  • 67. Multi-Vehicle Demonstration . Control and Intelligent Transportation Research Lab
  • 69. Intersection Collision Control and Intelligent Transportation Research Lab
  • 71. Student Motorsport Projects Teamwork incorporated in engineering education
  • 72. Student Motorsport Projects First-Year Engineering Program Team building training incorporated Hands-on team design projects Senior design S i d i projects jt Multidisciplinary year long year-long 16 student-managed project teams 700 participants p p Intercollegiate competitions
  • 73. Challenge X 3rd Pl d Place Overall O ll 1st Place, MATHWORKS: Crossover to model-based design • model based 1st in Technical Paper Competition • 1st in Control Strategy Presentation • 2nd Place in Dynamic Consumer Acceptability • 2nd Pl d Place i T h i • in Technical P l Presentation t ti 3rd Place Outreach competition •
  • 74. 74
  • 75. EcoCAR NeXt Challenge Ohio State selected for EcoCAR upcoming competition Highest g ranking out of 50 proposals 75
  • 76. Land Speed Record • Design and realization of a Land Speed Record • Vehicle powered by fuel cells • Designed and built by students (ME, ECE and Aero), and leadership of two GATE fellows • Strong partnership with Ford and Ballard and a host of other sponsors • Set FIA record in October 2007 and fastest speed ever recorded for FC vehicle: 225 mph.
  • 77. Distance Education Programs • Certificates: o Powertrain modeling and Control o Advanced Propulsion Systems o Automotive NVH • Graduate Specialization in Automotive Systems Engineering o Powertrain modeling and Control o Advanced Propulsion Systems oAt Automotive NVH ti o Other specialty courses: Model-based diagnostics, Powertrain packaging • Seminars and short courses 77
  • 78. Industry and Ohio State University Center for Automotive Research • Cutting edge research • Development of new technology • Industry trained graduates A Winning Combination! http://car.osu.edu