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QUALITY MONITORING SYSTEM
                                                                                                                                                                                                                 (QMS)
                                                                                                                                                                                                               DASHBOARD                                                                                                                                                                                                                                 Report Date:                                              01/21/2013
                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                             Period: 01/13/2013 - 01/19/2013



METRIC:                                                                                                                                                                                STATUS          METRIC:                                                                                                                                                             STATUS      METRIC:                                                                                                                                                                                     STATUS


                  SHOP FLOOR AUDITS                                                                                                                                                           X                      IN-PROCESS DEFECTS                                                                                                                                        O           10
                                                                                                                                                                                                                                                                                                                                                                                                         4M CHANGE MANAGEMENT                                                                                                                                                             O
   14                                                                                                                                                                                                     5000                                                                                                                                                                               9
   12                                                                                                                                                                                                     4500
                                                                                                                                                                                                                                                                                                                                                                                             8
                                                                                                                                                                                                          4000
   10                                                                                                                                                                                                                                                                                                                                                                                        7                                                                                                                                                                         Method
                                                                                                                                                                                                          3500
                                                                                                                                                                                                          3000                                                                                                                                                                               6
     8                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                 Material
                                                                                                                                                                                   Series2                2500                                                                                                                                                              Series2          5
     6
                                                                                                                                                                                   Series1                2000                                                                                                                                                              Series1          4                                                                                                                                                                         Machine
     4                                                                                                                                                                                                    1500                                                                                                                                                                               3
                                                                                                                                                                                                          1000                                                                                                                                                                                                                                                                                                                                                         Man
     2                                                                                                                                                                                                                                                                                                                                                                                       2
                                                                                                                                                                                                           500
                                                                                                                                                                                                                                                                                                                                                                                             1                                                                                                                                                                         Target
     0                                                                                                                                                                                                       0
                                                                                                                                                                                                                                                                                                                                                                                             0
                                                                                                          5-Nov

                                                                                                                    19-Nov
         2-Jul

                  16-Jul




                                                                                                                             3-Dec
                            30-Jul

                                       13-Aug

                                                   27-Aug




                                                                                                                                       17-Dec

                                                                                                                                                  31-Dec
                                                                                     8-Oct
                                                               10-Sep

                                                                         24-Sep



                                                                                                22-Oct




                                                                                                                                                                                                                                                                                                              5-Nov

                                                                                                                                                                                                                                                                                                                        19-Nov
                                                                                                                                                                                                                                        13-Aug

                                                                                                                                                                                                                                                      27-Aug
                                                                                                                                                                                                                 16-Jul

                                                                                                                                                                                                                            30-Jul




                                                                                                                                                                                                                                                                                                                                   3-Dec

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                                                                                                                                                                                                                                                                                                                                                        31-Dec
                                                                                                                                                                                                                                                                10-Sep

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                                                                                                                                                                                                                                                                                      8-Oct

                                                                                                                                                                                                                                                                                                 22-Oct




                                                                                                                                                                                                                                                                                                                                                                                                                                                                                      5-Nov

                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                 19-Nov
                                                                                                                                                                                                                                                                                                                                                                                                 2-Jul




                                                                                                                                                                                                                                                                                                                                                                                                                            13-Aug

                                                                                                                                                                                                                                                                                                                                                                                                                                      27-Aug




                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                             3-Dec
                                                                                                                                                                                                                                                                                                                                                                                                         16-Jul

                                                                                                                                                                                                                                                                                                                                                                                                                   30-Jul




                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                     17-Dec

                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                              31-Dec
                                                                                                                                                                                                                                                                                                                                                                                                                                               10-Sep

                                                                                                                                                                                                                                                                                                                                                                                                                                                         24-Sep

                                                                                                                                                                                                                                                                                                                                                                                                                                                                     8-Oct

                                                                                                                                                                                                                                                                                                                                                                                                                                                                             22-Oct
RECOVERY PLAN:                                                                                                                                                                                         RECOVERY PLAN:                                                                                                                                                                  RECOVERY PLAN:
           ISSUE                                                                                         ACTION                                                          WHO                 BY WHEN              ISSUE                                                                         ACTION                                                      WHO              BY WHEN              ISSUE                                                                                                    ACTION                                                    WHO                  BY WHEN

                                                                    Lowered weekly load and completed                                                                                                                                                                                                                                                                                  Mmold process change information not
Audit load high                                                     next report period.                                                                             QA Mgr. (DF)               na                                                                                                                                                                                      accounted for downline                                            Process Change Form usage being updated                                                             QA Mgr. (DF)          02/15/2013
                                                                                                                                                                                                                                                                                                                                                                                       part damaged lifting out of mold                                  Quality Alert to check mating at QC                                                                 QA Mgr. (DF)          02/19/2013
                                                                                                                                                                                                                                                                                                                                                                                       part bulk packed                                                  Change to Bins                                                                                      Pat                   02/19/2013




METRIC:                                                                                                                                                                                STATUS          METRIC:                                                                                                                                                             STATUS      METRIC:                                                                                                                                                                                     STATUS


                  PREVENTATIVE MAINTENANCE                                                                                                                                                   O                       ON-TIME DELIVERY                                                                                                                                          O                         GCAR STATUS                                                                                                                                                                       X
   14                                                                                                                                                                                                     2500                                                                                                                                                                             4

   12
                                                                                                                                                                                                          2000
                                                                                                                                                                                                                                                                                                                                                                                           3
   10

     8                                                                                                                                                                                                    1500
                                                                                                                                                                               Actual PMs                                                                                                                                                                                                  2                                                                                                                                                                                    Series2
     6                                                                                                                                                                                                    1000                                                                                                                                                   Series2   Series1
                                                                                                                                                                               Planned PMs                                                                                                                                                                                                                                                                                                                                                                                      Series1
     4
                                                                                                                                                                                                                                                                                                                                                                                           1
                                                                                                                                                                                                           500
     2

     0                                                                                                                                                                                                       0                                                                                                                                                                             0
                                                                                                                             12-Nov

                                                                                                                                      26-Nov




                                                                                                                                                                                                                                                                                                     12-Nov

                                                                                                                                                                                                                                                                                                               26-Nov




                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                     12-Nov

                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                  26-Nov
                                                                                                                                                                                                                                                                                                                                                                                                                        6-Aug

                                                                                                                                                                                                                                                                                                                                                                                                                                     20-Aug
         28-May




                                     9-Jul



                                                            6-Aug




                                                                                                                                                                                                                 9-Jul



                                                                                                                                                                                                                                     6-Aug

                                                                                                                                                                                                                                             20-Aug
                                                23-Jul



                                                                    20-Aug




                                                                                                                                                10-Dec

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                                                                                                                                                                                                                                                                                                                        10-Dec

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                                                                                                                                                                                                                                                                                                                                                                                               9-Jul

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                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                           10-Dec

                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                    24-Dec
                                                                                       17-Sep

                                                                                                  1-Oct




                                                                                                                                                                                                                                                        3-Sep

                                                                                                                                                                                                                                                                17-Sep

                                                                                                                                                                                                                                                                         1-Oct

                                                                                                                                                                                                                                                                                   15-Oct

                                                                                                                                                                                                                                                                                            29-Oct




                                                                                                                                                                                                                                                                                                                                                                                                                                                 3-Sep
                  11-Jun




                                                                             3-Sep




                                                                                                           15-Oct

                                                                                                                    29-Oct




                                                                                                                                                                                                                                                                                                                                           7-Jan




                                                                                                                                                                                                                                                                                                                                                                                                                                                                  17-Sep

                                                                                                                                                                                                                                                                                                                                                                                                                                                                             1-Oct

                                                                                                                                                                                                                                                                                                                                                                                                                                                                                        15-Oct

                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                          29-Oct




                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                             7-Jan
                           25-Jun




                                                                                                                                                                     7-Jan




RECOVERY PLAN:                                                                                                                                                                                         RECOVERY PLAN:                                                                                                                                                                  RECOVERY PLAN:
           ISSUE                                                                                         ACTION                                                          WHO                 BY WHEN              ISSUE                                                                         ACTION                                                      WHO              BY WHEN              ISSUE                                                                                                    ACTION                                                    WHO                  BY WHEN

                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                             Watanabe,
                                                                                                                                                                                                                                                                                                                                                                                                                                                         8D In-process (Paint on Rails due to improper height                                                                      Final Submitted
                                                                                                                                                                                                                                                                                                                                                                                       Sticking Sun/Moon Off Button                                                                                                                                          QA Mgr. (DF),
                                                                                                                                                                                                                                                                                                                                                                                                                                                         of button during paint)                                                                                                   01/07/2012
                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                             Matsui, Shelli
                                                                                                                                                                                                                                                                                                                                                                                                                                                         ABOVE AND BELOW AWAITING DISPOSITION                                                                Tim Brewer

                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                             Watanabe,
                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                   Final Submitted
                                                                                                                                                                                                                                                                                                                                                                                       Sticking OFF Button HVAC                                          8D In-process (Damage Rail)                                                                         QA Mgr. (DF),
                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                   01/07/2012
                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                             Matsui, Shelli




                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                      Initial Release, 6 June 2012

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CKNA Quality Management System Dashboard

  • 1. QUALITY MONITORING SYSTEM (QMS) DASHBOARD Report Date: 01/21/2013 Period: 01/13/2013 - 01/19/2013 METRIC: STATUS METRIC: STATUS METRIC: STATUS SHOP FLOOR AUDITS X IN-PROCESS DEFECTS O 10 4M CHANGE MANAGEMENT O 14 5000 9 12 4500 8 4000 10 7 Method 3500 3000 6 8 Material Series2 2500 Series2 5 6 Series1 2000 Series1 4 Machine 4 1500 3 1000 Man 2 2 500 1 Target 0 0 0 5-Nov 19-Nov 2-Jul 16-Jul 3-Dec 30-Jul 13-Aug 27-Aug 17-Dec 31-Dec 8-Oct 10-Sep 24-Sep 22-Oct 5-Nov 19-Nov 13-Aug 27-Aug 16-Jul 30-Jul 3-Dec 17-Dec 31-Dec 10-Sep 24-Sep 8-Oct 22-Oct 5-Nov 19-Nov 2-Jul 13-Aug 27-Aug 3-Dec 16-Jul 30-Jul 17-Dec 31-Dec 10-Sep 24-Sep 8-Oct 22-Oct RECOVERY PLAN: RECOVERY PLAN: RECOVERY PLAN: ISSUE ACTION WHO BY WHEN ISSUE ACTION WHO BY WHEN ISSUE ACTION WHO BY WHEN Lowered weekly load and completed Mmold process change information not Audit load high next report period. QA Mgr. (DF) na accounted for downline Process Change Form usage being updated QA Mgr. (DF) 02/15/2013 part damaged lifting out of mold Quality Alert to check mating at QC QA Mgr. (DF) 02/19/2013 part bulk packed Change to Bins Pat 02/19/2013 METRIC: STATUS METRIC: STATUS METRIC: STATUS PREVENTATIVE MAINTENANCE O ON-TIME DELIVERY O GCAR STATUS X 14 2500 4 12 2000 3 10 8 1500 Actual PMs 2 Series2 6 1000 Series2 Series1 Planned PMs Series1 4 1 500 2 0 0 0 12-Nov 26-Nov 12-Nov 26-Nov 12-Nov 26-Nov 6-Aug 20-Aug 28-May 9-Jul 6-Aug 9-Jul 6-Aug 20-Aug 23-Jul 20-Aug 10-Dec 24-Dec 23-Jul 10-Dec 24-Dec 9-Jul 23-Jul 10-Dec 24-Dec 17-Sep 1-Oct 3-Sep 17-Sep 1-Oct 15-Oct 29-Oct 3-Sep 11-Jun 3-Sep 15-Oct 29-Oct 7-Jan 17-Sep 1-Oct 15-Oct 29-Oct 7-Jan 25-Jun 7-Jan RECOVERY PLAN: RECOVERY PLAN: RECOVERY PLAN: ISSUE ACTION WHO BY WHEN ISSUE ACTION WHO BY WHEN ISSUE ACTION WHO BY WHEN Watanabe, 8D In-process (Paint on Rails due to improper height Final Submitted Sticking Sun/Moon Off Button QA Mgr. (DF), of button during paint) 01/07/2012 Matsui, Shelli ABOVE AND BELOW AWAITING DISPOSITION Tim Brewer Watanabe, Final Submitted Sticking OFF Button HVAC 8D In-process (Damage Rail) QA Mgr. (DF), 01/07/2012 Matsui, Shelli Initial Release, 6 June 2012