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Two Lift Concrete Paving
TxDOT Perspective
Andy Naranjo, P.E.
• Use of Manufactured Sands
• Use of Coarse Aggregates with High CoTE
values
Use of Local Materials
Use of Manufactured Sands
Manufactured Sands
Natural River Sand 
Depletion
TxDOT Spec Limits
• Concrete subject to direct 
traffic requires the use of 
fine aggregates or blends 
to have a A.I. greater than 
60%.
• Limits the use of Man. 
Sands
Use of High CoTE Concrete
High CoTE
Aggregates
CoTE Data
3.0
3.5
4.0
4.5
5.0
5.5
6.0
6.5
CoTE, microstrain/F
Coarse Aggregate CoTE Values
25% above Limit
Acceptable for 
use in CRCP
Unacceptable for 
use in CRCP
San Antonio ACI June 27, 2012
Spalling in Concrete Pavement
Classification of TxDOT CRCP Distresses 
0‐6274 Project Level Performance Database for Rigid Pavement in Texas, Phase II 
San Antonio ACI June 27, 2012
Money Spent to Solve Problem
• Research
– Over $2 million for the past 25 years
• Maintenance
– The Houston District has spent:
• $41+ million to repair CRCP spalling
• $400+ million to place bonded overlays
• Spalling virtually eliminated since the CoTE
requirement began use in HOU ~10 years ago
–Restricts the use of local aggregates
Lower CoTE Concrete
Or 
Concrete with Natural 
Sands
Higher CoTE
Concrete
Or
Concrete with Man. 
Sands
Questions

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Two-Lift Paving - TxDOT Perspective