Scaling API-first – The story of a global engineering organization
Automated Plant Structure
1. ri st i an Condor
ef e de Product o de Aut omat i zaci ón
Pl ant St r ux
ur e
2. Schneider Electric 2- Industry Business - ABrown – June 2009
Necesidad actual de un sistema de
automatización
●Estandares libres de automatización
●Desde el nivel de campo al nivel de gestión
●Acceso a los procesos y equipamiento
a nivel de campo información
●Supervisión remota & diagnóstico
●Gestión de activos & Control de calidad
●Mejora de la eficiencia Operacional
●Facil conectividad a equipos de diferentes fabricantes y/o sistemas de
automatización instalados.
● Garantizar la Inversión a futuro
●Facil selección de productos y facil interoperabilidad
●Aplicaciones de control para resolver la demanda
●No estar restringido a equipos propietarios o redes específicas
3. Schneider Electric 3- Industry Business - ABrown – June 2009
Sistema de Automatización PlantStruxure
4. Schneider Electric 4- Industry Business - ABrown – June 2009
PlantStruxure™
Remote Terminal Units
Architecture & Networks
Engineering Station
Operating & Monitoring Station
Controllers
High Availability
Safety Instrumented System
Historian
Manufacturing Execution System
Business System Connectivity
Introduction
Know more …
5. PlantStruxure™
Remote Terminal Units
Architecture & Networks
Engineering Station
Operating & Monitoring Station
Controllers
High Availability
Safety Instrumented System
Historian
Manufacturing Execution System
Introduction
Business System Connectivity
Know more …
6. Schneider Electric 6- Industry Business - ABrown – June 2009
“Arquitecturas de automatización
obsoletas”
●Muchas combinaciones, uso de tecnologias
Propietarias
●Control, E/S y dispositivos de red usan diferentes
tecnologias.
●Multiples soluciones especificas propietarias.
●Data es “transformada” en cada nivel
●Bits a Bytes, Bytes a Data, Data a Información
●Carga de procesamiento en el PLC y aplicaciones
en sistemas SCADA
Multiple redes de comunicación y conversión de datos
Control
Supervision
I/O
Device
7. Schneider Electric 7- Industry Business - ABrown – June 2009
Uso de Ethernet
●En 1997 el Estandar Ethernet
TCP/IP y Servicios Web nacen
como un protocolo en el uso industrial.
●Ethernet para cualquier dispositivo a
todo nivel.
●Mismo estandar para instalación,
distancias, topologias (para cualquier nivel
)
●Herramientas de desarrollo libres
●Tecnologia derivada de las redes IT.
Tecnologia libre y abierta bajo estandares de aplicación industrial
8. Schneider Electric 8- Industry Business - ABrown – June 2009
Redes basadas en Ethernet TCP/IP son el
futuro
●Redes Ethernet TCP/IP
●Costos de redes industriales y IT continuan
reduciendo costos
●Sistemas de control toman ventaja de los
servicios standard de Ethernet
●Standard Ethernet sera la comunicación
clave entre
●Procesos, Infraestructuras de Energia,
Sistema de gestión de edificios.
IndustrialEthernetDevicesForecast
(thousandsofunits)
0
500
1000
1500
2000
2500
3000
3500
4000
2007 2008 2009 2010 2011 2012
CAGR=27.5%
Datasource:
ARC2008IndustrialEthernetStudy
Tendencias en redes
9. Schneider Electric 9- Industry Business - ABrown – June 2009
La suite de protocolos TCP/IP
Como se relaciona con el modelo OSI?
1
7
6
5
4
3
2
Fisica
Enlace de datos
Red
Transporte
Sesión
Presentación
Aplicación
Modelo OSI
Modelo TCP/IP
1
4
3
2
Enlace de datos / Fisica
Red
Transporte
Applicación
10. Schneider Electric 10- Industry Business - ABrown – June 2009
La suite de protocolos TCP/IP
Que es?
●La suite de protocolos mas usados en redes Ethernet
●Tambien conocido como la familia de protocolos de internet
●Basado en dos protocolos principales:
●TCP: Transmission Control Protocol
●IP: Internet Protocol
●Principales protocolos Modbus TCP/IP y Ethernet/IP
11. Schneider Electric 11- Industry Business - ABrown – June 2009
Ethernet (802.3), Wireless LAN (802.11)
Internet Protocol (IPv4, IPv6), ICMP, IPsec
User Datagram Protocol (UDP) / Transmission Control Protocol (TCP)
NTP DHCP SMTP DNS SOAP SNMP
Ethernet/IP
(CIP)
MODBUS
TCP
RSTPFisica
Internet
Transporte
Applicacion
61158
61784
IEEE - Institute of Electrical and Electronics Engineers
IETF - Internet Engineering Task Force
IEC - International Electrotechnical Commission
Estandares basados en redes industriales
FTP HTTP
Estandares basados en redes Ethernet
12. Control Network
●Based on Ethernet
●100Mbps/1000Mbps
●Global Data
●Intercambio de datos en tiempo real
●Control distribuido
●Comunicaciones punto a punto
●Time synchronisation
●Optimise with ConneXium switches
13. IO Networks
●Choice of proprietary and/or Ethernet based
IO networks
●Remote IO (RIO)
●Guaranteed cycle times
●Fast scan
●Distributed IO (DIO)
●Flexible architectures
●Fieldbus & device network integration
●Extend IO capabilities into the field
15. Schneider Electric 15- Industry Business - ABrown – June 2009
S908
●Benefits from new IO system
●The latest IO technology
●Enable energy efficiency
●Access from the control room
down to the devices
●Time-Stamping
QEIO Quantum Ethernet RIO
System Target
Transparent
Flexible
Efficient
Ethernet
Migration
Sustainable
●Capitalize on our installed
base!
●Expand Quantum architecture to
Ethernet
17. Ethernet Topologies
Star Daisy Chain Daisy Chain Loop Ring
*Q3 2009
●By using Ethernet as the IO network you have the
freedom to choose from a number of topologies to match
your application and budget
18. Schneider Electric 18- Industry Business - ABrown – June 2009
Topologia redundante anillo
Port Mirroring
Station
I/O Islands
Drives
Starters
Unity Pro V5
M340
Loop detection
RSTP / hiperanillo devices
detect the presence of a
loop
Topology definition
Optimal paths are chosen
to serve all nodes
Failure Detection
Path interruption is
detected and
communicated to nodes
Topology re-establishment
New optimal paths are
chosen to serve all nodes
19. Schneider Electric 19- Industry Business - ABrown – June 2009
Integración de buses de
campo en redes Ethernet
20. Schneider Electric 20- Industry Business - ABrown – June 2009
SI MPLE: Maest r os r emot os de
comuni caci ón
●Configuración y supervisión de la instrumentación, a través del soft de
programación (además del soft de gestión de activos). Ningún gateway ni soft de PLC
capáz de hacerlo.
●Todo el programa del PLC e instrumentación guardados en un sólo archivo del soft
de programación. Con gateway, el programa está en su soft y no en el del PLC.
UNITY / HMI / SCADA Software de Gestión de activos
Ethernet Control
Router
Ethernet Field
InputInput
SK3
FRM PRM
PA
HRM
InputInput
21. Schneider Electric 21- Industry Business - ABrown – June 2009
Comunicación de buses de campo
simple y seguro
●Brinda Seguridad
●Cableado y reducción de costos de
operación
●Interoperabilidad
●Acceso tranasparente de herramientas de
gestión de activos (AMS) permite al
dispositivo de campo calibracion, diagnostico,
maintenimiento, …
●HART
●Strength is compatibility with existing 4-20
mA wiring (pt to pt) and cost (HART is
embedded in most of the devices)
●New Wireless standard available
●PROFIBUS DP/PA
●Safety certified solutions
●Bus powering and IS capability
●Widespread support
●PROFIBUS strength is the link with DP
and simplicity
Reduce el cableado
22. PlantStruxure™
Remote Terminal Units
Architecture & Networks
Engineering Station
Operating & Monitoring Station
Controllers
High Availability
Safety Instrumented System
Historian
Manufacturing Execution System
Introduction
Business System Connectivity
Know more …
23. Schneider Electric 23- Industry Business - ABrown – June 2009
Today’s situation for an end user
Vijeo Citect OFS
Unity Pro Web Designer
sg² UAG
How can I maintain this …?
24. Schneider Electric 24- Industry Business - ABrown – June 2009
Everything they need in one pack
I want to
easily manage my
system from a
single location
Alliance Pack
25. Schneider Electric 25- Industry Business - ABrown – June 2009
Alliance Pack
Vijeo Citect – V7.10r3
+ OFS V3.34 (integrated)
Unity Pro – V5.0
Web Designer – V2.25
Unity Loader V2.1
Advantys V4.7
EtherNet/IP V1.1
All products
inside the
offer
sg² - V3.6
Devices & Process Library
Energy Management Library
UAG – V3.3
Devices & Process Library
Process Application Library
26. PlantStruxure™
Remote Terminal Units
Architecture & Networks
Engineering Station
Operating & Monitoring Station
Controllers
High Availability
Safety Instrumented System
Historian
Manufacturing Execution System
Introduction
Business System Connectivity
Know more …
27. Schneider Electric 27- Industry Business - ABrown – June 2009
Magelis Small Panels
Si mpl e HMI
f or Si mpl e Appl i cat i on
Magelis Advanced Panels
Magelis Industrial PC & Box
Rel i abl e PC- based
appl i cat i on f r om
HMI , SCADA t o
ot her i ndust r i al
appl i cat i on
Advanced HMI
For Enhanced
Appl i cat i on
*Includes Vijeo Designer
28. Schneider Electric 28- Industry Business - ABrown – June 2009
Magelis Small Panels
Si mpl e HMI
f or Si mpl e Appl i cat i on
Magelis Advanced Panels
Magelis Industrial PC & Box
Rel i abl e PC- based
appl i cat i on f r om
HMI , SCADA t o
ot her i ndust r i al
appl i cat i on
Advanced HMI
For Enhanced
Appl i cat i on
*Includes Vijeo Designer
30. Schneider Electric 30- Industry Business - ABrown – June 2009
Gama Magel i s STO
El t er mi nal t áct i l más pequeño de
l a hi st or i a
Si n her r ami ent a de mont aj e
Panel es Ní t i dos
Fáci l Mant eni mi ent o
31. Schneider Electric 31- Industry Business - ABrown – June 2009
●Fuent e de al i ment aci ón de 24
VDC con conect or ext r aí bl e
●Pant al l a: Táct i l de 3. 4” 16
ni vel es de gr i ses , 3- col or es
de r et r oi l umi naci ón:
●Si n her r ami ent as de mont aj e
( Magel i s spr i ng cl amps)
●Puer t o ser i e RJ45 con RS485/ 232
mul t i pr ot ocol o
●Puer t os USB
● t i po A y t i po mi ni - B
Gama Magel i s STO
……. . un enf oque i nnovador
32. Schneider Electric 32- Industry Business - ABrown – June 2009
Si emens
Mi t subi sh
i
Omr on
Rockwel l
Gama Magel i s STO
……Capaci dades de comuni caci ón
Comuni caci ón
con ot r os
pr ot ocol os
Comuni caci ón
di r ect a,
si n uso de PLC
Descar ga y al macenami ent o
de dat os:
• Cabl e USB est ándar
• Memor i a USB
34. Schneider Electric 34- Industry Business - ABrown – June 2009
Gama Magel i s STU
Re v o l uc i o na r i o s i s t e ma d e mo nt a j e
Al t a- def i ni ci ón TFT QVGA
65K col or es
Comuni caci ón abi er t a
Modbus
Uni t el wa
y
Si emens
Mi t subi s
hi
Omr on
Mel sec +
Modbus TCP/ I P
Et her net I P
Pr of i net
Si st ema de mont aj e: “ Push- But t on”O 22 mm
35. Schneider Electric 35- Industry Business - ABrown – June 2009
● Fuent e de al i ment aci ón de 24 VDC con conect or ext r aí bl e
● Comuni caci ón
● Puer t o ser i e RJ45 con RS485/ 232 mul t i pr ot ocol o( 1)
● Puer t o Et her net RJ45 con 10/ 100 Base T
mul t i pr ot ocol o( 2)
● Puer t os: descar ga, per i f ér i cos, memor i a, t ecl ado USB
● Mi ni - puer t o t i po mi ni - B
● USB t i po A
• Fá c i l ma nt e ni mi e nt o : s i n ba t e r í a , l a r g a v i d a
r e t r o i l umi na c i ó n LED,
Gama Magel i s STU
Un r evol uci onar i o si st ema de mont aj e
( 2
)
( 1
)
36. Schneider Electric 36- Industry Business - ABrown – June 2009
Gama Magel i s STU……. Co muni c a c i ó n
a bi e r t a
Si emens
Mi t subi shi
Omron
Rockwel l
Descar ga y al macenami ent o
de dat os:
• Cabl e USB est ándar
• Memor i a USB
Pr of i ne
t
Et her net I P
Modbus TCP/ I P
Co muni c a c i ó n c o n
o t r o s p r o t o c o l o s
Et her net
Modbus Ser i al
Ter cer os:
37. Schneider Electric 37- Industry Business - ABrown – June 2009
Gama Magel i s STU…… Mayor cont r ol del
pr oceso gr aci as a su puer t o Et her net : We b
Ga t e , E- ma i l .
We b Ga t e
E- ma i l
Pr o c e s o
WARNI NG
38. Schneider Electric 38- Industry Business - ABrown – June 2009
Magelis Small Panels
Si mpl e HMI
f or Si mpl e Appl i cat i on
Magelis Advanced Panels
Magelis Industrial PC & Box
Rel i abl e PC- based
appl i cat i on f r om
HMI , SCADA t o
ot her i ndust r i al
appl i cat i on
Advanced HMI
For Enhanced
Appl i cat i on
39. Schneider Electric 39- Industry Business - ABrown – June 2009
• 6 Tamaños
• Pequeño :
3. 8 ’ ’
• Medi ano :
5. 7 ’ ’
• Gr ande : 7. 5’ ’
- 10. 4’ ’
12. 1’ ’ - 15 ’ ’
Gama Magel i s XBT GT
………Un r ango de posi bi l i dades
Una ampl i a gama, di señados para adapt arse a t odas
sus necesi dades
XBTGT 2110 5. 7 ’ ’XBTGT 2330 5. 7 ’ ’XBTGT 5330 10. 4 ’ ’
40. Schneider Electric 40- Industry Business - ABrown – June 2009
Gama Magel i s XBT GT
……. . Comuni car se l i br ement e
●Vel oci dades de
comuni caci ón: 10/ 100
Mbps
●Tr ansf er enci a de
ar chi vos ut i l i zando un
ser vi dor FTP
●Pági na Web embebi da
par a el cont r ol y
moni t or eo del pr oceso
Enví o de cor r eos el ect r óni cos
I nt er cambi o de dat os ent r e HMI ’ s
41. Schneider Electric 41- Industry Business - ABrown – June 2009
Gama Magel i s XBT GT/ GTO
……. . Comuni car se l i br ement e
Communi caci ón a ot r os buses de campo
44. Human Machine Interface
The Optimum panel range Magelis GTO
The first optimised
terminal range without
compromise on features
and performance
12”1
3”5
5”7
12”1
45. Schneider Electric 45- Industry Business - ABrown – June 2009
State-of-the-art graphic panels
●TFT color screen for all: 65K colors for all screen sizes
to allow good monitor conditions for operators.
●All LED backlight to ensure energy saving.
Excellent brightness and full dimming function possible with
this technology for specific applications like Marine.
●The first Magelis wide format (16/9) with a 7”
display offering a 40% increase in the available
screen area compared with equivalent standard
5”7 terminal .
●Addition of function keys on 3”5 and 7” wide
displays, with good click feeling, to allow space
saving in visualisation and fine control .
New Magelis GTO range
46. Schneider Electric 46- Industry Business - ABrown – June 2009
●Embedded Ethernet on all the terminals
to ensure web services (IT link, Webgate,
ftp server, diag informations , e-mail).
2 serial lines to complete communications
with devices on the machines .
• Up-to-date interfaces (USB 2.0, SD cards) to offer easy
maintenance and
good peripheral links.
SD cards with 4 Gb permit large log files capability and the
new mini-USB port allows the use of standard cable
for download.
New Magelis GTO
Easy connectivity
47. Schneider Electric 47- Industry Business - ABrown – June 2009
Easy installation and sustainable offer
●Same cut-out as Magelis XBTGT range; it ensures to keep same
design of your machine and an easy substitution.
●Same configuration Software, with Vijeo Designer
With Magelis GTO you can rely on a long term
investment.
●Unique way for connectors location to offer a better cabling of
the panels .
●Unique power plug for all the range with fast connection
●Unique installation fasteners for all the range with only 4 attachment
points.
New Magelis GTO
48. Schneider Electric 48- Industry Business - ABrown – June 2009
Whatever your constraints , you can find a solution !
New Magelis GTO
●Extended Temperature range with
all Magelis GTO operating now up to
55°C for hot environment.
●World Wide Certifications including
Hazardous location ( Class1 Div2 , ATEX
Cat 3 certificates ) and Marine Bridge and
Deck.
49. Schneider Electric 49- Industry Business - ABrown – June 2009
New Magelis GTO
●Smart environmental covers
accessory to protects against
chemical and oil substances in
machine tools environment.
●Affordable
stainless steel
panels for
applications in
food and
beverage or
pharmaceutical
industry.
Whatever your constraints , you can find a solution !
50. Schneider Electric 50- Industry Business - ABrown – June 2009
New Magelis GTO
Stainless steel models for pharmaceutical
and food and beverage applications.
• With Vijeo Designer software and its traceability add-on
IDS conformed to CFR21 part 11, it is the right solution for
terminals in food and beverage and pharmaceutical
industry.
3 sizes : 5’’7, 10’’4, 12’’1
• In compliance with DIN EN 1672-2 "Food
processing machines – Safety and hygiene
requirements“ , they can provide an
examplary cleaning and disinfection.
• Corrosion resistant stainless grade 304 cover, protection
IP66K, conformal coating of electronic part and gasket conform
to FDA 21CFR177.2006 give the best answer to the constraints
for pharmaceutical and food and beverage applications.
51. Schneider Electric 51- Industry Business - ABrown – June 2009
New Magelis GTO
Standard line-up
Display 3’’5 TFT QVGA
65K Colors
5’’7 TFT QVGA
65K Colors
7’’ TFT WVGA
65K Colors
7’’5 TFT VGA
65K Colors
10’’4 TFT VGA
65K Colors
12’’1 TFT SVGA
65K Colors
Input method Touchscreen +
6 F Keys
Touchcreen Touchscreen +
8 F Keys
Touchscreen Touchscreen Touchscreen
Flash Memory 64MB
96MB
64MB
96MB
96MB 96MB 96MB 96MB
Backup Memory 128KB
512KB
128KB
512KB
128KB 512KB 512KB 512KB
Mem extension
SD card
No No
Yes
Yes Yes Yes Yes
Serial ports 1 RS232+ 1 RS485
1 R232 / RS485
1 RS232+ 1 RS485 1 RS232+ 1 RS485 1 RS232+ 1 RS485 1 RS232+ 1 RS485 1 RS232+ 1 RS485
Ethernet No
Yes
No
Yes
Yes Yes Yes Yes
USB ports 1 Host type A + 1 Device type miniB
Power Supply 24 VDC
References HMIGTO1300
HMIGTO1310
HMIGTO2300
HMIGTO2310
HMIGTO3510 HMIGTO4310 HMIGTO5310 HMIGTO6310
52. Schneider Electric 52- Industry Business - ABrown – June 2009
New Magelis GTO
Stainless steel line-up
Display 5’’7 TFT QVGA
65K Colors
10’’4 TFT VGA
65K Colors
12’’1 TFT SVGA
65K Colors
Input method Touchcreen Touchscreen Touchscreen
Flash Memory 96MB 96MB 96MB
Backup Memory 512KB 512KB 512KB
Mem extension
SD card
Yes Yes Yes
Serial ports 1 RS232+ 1 RS485 1 RS232+ 1 RS485 1 RS232+ 1 RS485
Ethernet Yes Yes Yes
USB ports 1 Host type A + 1 Device type miniB
Power Supply 24 VDC
References HMIGTO2315 HMIGTO5315 HMIGTO6315
54. Schneider Electric 54- Industry Business - ABrown – June 2009
Remote Mobile Visualization ?
How to have it ? How to use it ?
Prepare
(only 1 time)
Connect
(when needed)
Operate Disconnect
Validate “Remote
Visualization” option
in Buildtime
Start App,
select HMI server
(discover, favorites,
history)
Navigate on Tablet as
on main HMI.
Both screens always
identical
Close App or on
TimeOut
Mainly for :
Debug
Commissioning
Maintain
Buy dedicated App
for your Mobile
Device
Before After
1 remote visualization
Zoom ok !
55. Schneider Electric 55- Industry Business - ABrown – June 2009
Tiny Mobile HMI
How to have it ? How to use it ?
Before After
Prepare
(only 1 time)
Connect
(when needed)
Operate Disconnect
Develop dedicated
2nd
target in Buildtime
Start App,
select HMI server
(discover, favorites,
history)
Then upload tiny
application
Operate tiny HMI using
full interactivity
Close App or
based on TimeOut
Buy dedicated App
for your Mobile
Device Zoom
mobile HMI
swipe
2-finger tap
Mainly for :
PRODUCTION
monitoring,
adjusting
56. Schneider Electric 56- Industry Business - ABrown – June 2009
Magelis Small Panels
Si mpl e HMI
f or Si mpl e Appl i cat i on
Magelis Advanced Panels
Magelis Industrial PC & Box
Rel i abl e PC- based
appl i cat i on f r om
HMI , SCADA t o
ot her i ndust r i al
appl i cat i on
Advanced HMI
For Enhanced
Appl i cat i on
57. Schneider Electric 57- Industry Business - ABrown – June 2009
Heavy Duty
General Purpose
PC BOX
Compact
BOX
1 PCI
PC Panel
PC BOX
Flex BOX
2 to 4 PCI
Embedded BOX
iDisplay
15” & 19“ touch,
15" Touch & Kbd
Display
Smart +
15” Touch
Front Panel + PC BOX
Front Panel +
Flex BOX
12”, 15”, 19“
2 to 4 PCI
Embedded
Compact iPC
Flexible iPC
Magelis iPC Offer
Compact
8.4“, 12” & 15”
Touch, 1 PCI
Maintenance Free
Heavy Duty
General Purpose
Embedded Panel
Software
Bundles
Smart
8.4“, 12” & 15”
Touch
Smart BOX
Opti PC
8.4“& 15” Touch
New
Innovation
60. Operation oriented user interface
●Easy navigation
●Powerful alarm
management
●On line trends
●Process Analyst
●Inbuilt User security
61. Operator screens
Alarm Banner showing most
recent alarms & events
User login and
security
functions
Device faceplate
pop-up
Screen Navigation,
access to trends,
system status,
alarm windows etc
Context sensitive
system object
62. Process analyst
Overlaid analog and
stacked digital pens
on the same pane
The value of all pens are
displayed a the current
cursor location
Alarms display
ontime, offtime,
acknowledge time
and operator
comments
Save a snapshot or a favourite
in run-time
Unlock pens to
allow values to be
compared over
different time
periods
63. Schneider Electric 63- Industry Business - ABrown – June 2009
Arquitectura confiable redundante
●No single point of failure
●8 paths for plant control
●Out of the box
64. Schneider Electric 64- Industry Business - ABrown – June 2009
● Water & wastewater, critical mining, oil & gas and the food &
beverage industries, in particular, are eager for first level security
monitoring functions such as these:
Water & Wastewater Industry Oil & Gas Industry
Mining Industry
Integración camaras Pelco
65. Schneider Electric 65- Industry Business - ABrown – June 2009
• Schneider Electric Power Meters
• ION range
• PM range
• Generic Meters
• IEC 61850 (<200 devices)
• Modbus
• DNP3 (existing)
• IEC 60870-5-104* (updated)
Integracion de Energia
*SCADA product option
66. Schneider Electric 66- Industry Business - ABrown – June 2009
Sistema distribuido UAG
PLC
HMI
Communication
Network
SCADA ProjectUAG Project
Unity Pro Project
67. PlantStruxure™
Remote Terminal Units
Architecture & Networks
Engineering Station
Operating & Monitoring Station
Controllers
High Availability
Safety Instrumented System
Historian
Manufacturing Execution System
Introduction
Business System Connectivity
Know more …
68. Hot Standby
Peer to peer comms
Distributed functionality
Process libraries
Regulatory control
Advanced process control
One flexible controller family
More …
Device Integration
High speed logic
Motion & machine control
Stand-alone operation
Scaleable architecture
Extensive communication
At the source alarms
Hot-swap
Distributed IO Remote IO
Multitasking controller OS
Safety
Online changes
Process control requirementsDiscrete control requirements
Ruggardised
69. Schneider Electric 69- Industry Business - ABrown – June 2009
Modicon Atrium
Modicon PAC family
Powered by Unity
Advanced Machines
Modicon Premium
Manufacturing
Large Infrastructures
Modicon Quantum
Process Automation
Critical Infrastructures
Modicon M340
Complex Machines
Mid-size Infrastructures
70. Quantum Controller
●High availability & safety
●Reduces downtime and protects
●On-line changes
●No system downtime, increased flexibility for
maintenance
●Meets requirements in specific industries
●Time stamping
●Intrinsic safety
•Up to 31 remote I/O racks
• 8MB memory
• Hot standby functionality
Large range of
partners to
enhance the controller
capabilities
71. Premium Controller
●High availability
●Automatic switchover reduces downtime
●Application specific modules
●Safety, reflex processing, counter,
motion control, weighing, regulation
●Wide choice of communication networks
●Ethernet, Modbus
●CANopen, ASi, Profibus, InterBus, WorldFIP
•Up to 16 remote I/O racks
•8MB memory
•Hot standby functionality
Real-time
communication
to local and remote I/O
72. M340 Controller
●Compact
●Small size to reduce cabinet space
●Robust
●Ruggardized for harsh environments
●Fast
●7k instructions per millisecond
●Communicative
●3 built-in communication ports
•4 racks over 100m
•Up to 100 in-rack I/Os
•Memory 5MB program
FTP server
for direct and
open historical data
download
73. Schneider Electric 73- Industry Business - ABrown – June 2009
Cual es son l os
val ores del M340
74. Schneider Electric 74- Industry Business - ABrown – June 2009
Benefits at each stage
of your application life cycle
Faulty device replacement
Remote maintenance
Native diagnostics
Easy evolution
Reliability
Optimized performances
Efficient debug tool
Fast set up
Easy installation
Flexible installation
Reduce cost
Minimize the risk
Powered by
Unity Pro,
the
common
software of
the
Modicon
PAC range
Integrated simulator Integrated diag viewer
6 languages Process libraries
Modules hot-swapping
FDT / DTM
75. Schneider Electric 75- Industry Business - ABrown – June 2009
Expand your
configuration
without stopping
your process on
M340 RIO drops
(CCOTF)
Reduced to the maximum …
and expandable
Flexible
4, 6, 8, or 12-slot racks
Up to 4 racks
Height 100 mm
Compact
Depth 93 mm
Width 32 mm
Modicon AtriumHigh Density
64 DIO channels within 32 mm
8 Analog IO channels on TB(*)
(*) Terminal Block
76. Schneider Electric 76- Industry Business - ABrown – June 2009
Maintenance has never been so simple
Source Program is saved in the Memory card
There is no battery inside !
Data saved in internal Flash memory on Power Off
Hot-Swap capability
Easy replacement of modules when the PLC is running
Automatic software re-configuration by the CPU
77. Schneider Electric 77- Industry Business - ABrown – June 2009
P34-
1000
Integrated offer
with up to 3 built-in communication ports
Modbus
CANopen
Ethernet
P34-20102 P34-2020 P34-
20302
P34-2000
78. Schneider Electric 78- Industry Business - ABrown – June 2009
Mucho mas que
un si mpl e PLC
79. Schneider Electric 79- Industry Business - ABrown – June 2009
Multi-usages platform
9 CPU references to provide the just enough PLC
Performance PLC
IEC 101/104 & DNP3 communication capabilities
Modular RTU
Ethernet non-deterministic communications with any Unity PLC
Distributed I/O
Ethernet deterministic communication with Quantum
Remote I/O
Non permanent communications management
80. Schneider Electric 80- Industry Business - ABrown – June 2009
“Plug and Load” memory card
No software to use on site …
Need to update your system on site ?
… just plug the new card and power ON !
Use 1 SD card to load the other ones thru the CPU
Need to duplicate your application ?
… or just from your PC !
IndustrialSD Cardformat
81. Schneider Electric 81- Industry Business - ABrown – June 2009
Motion Plug’n Move solution
Integrated in the CPU, you
can access easily to your
Unity Pro MFB library to
provide a PLCopen
standard motion control
Integrated offer that
simplifies programming,
diagnostics and
maintenance of your
applications
82. Schneider Electric 82- Industry Business - ABrown – June 2009
Embedded monitoring and
diagnostic web server
Rack Viewer
With CPU & NOE0100
Remote & pocket Data Editor
With NOE0110
SOAP/XML Web services
Standardization of
Data access using
SOAP protocols
(MES, ERP, Excel,
…)
Customized Web pageAlarm Viewer Graphic Data Editor
Program ViewerRemote Diagnostic
83. Schneider Electric 83- Industry Business - ABrown – June 2009
Mechanical constraints IEC60068-2
30 g x 2
Robust !
Offering more than the standards
Modicon M340 IEC
15 g
3 g x 3 1 g
Shocks [27 Ea]
Vibrations [6 Fc]
Electrical immunity IEC61000-4
15 V/m +50% 10 V/m
8 kV +30% 6 kV
Radiated field
Electrostatic discharges
Environment immunity IEC61000-4
0 … 60°C +5°C 0 … 55°C
4,000 m X 2 2,000 m
Temperature
Altitude
-25 … 70°CHardened offer M340H :
vs.
84. Schneider Electric 84- Industry Business - ABrown – June 2009
Interfaces de comunicación
2 Ethernet TCP Modules1 Ethernet/IP Module
1 Serial Link Module
1 RTU Module
● 2 isolated channels
RS485 & RS232
1 AS-I Module
1 Profibus DP Master
● Ethernet Modbus TCP● Ethernet/IP &
Modbus/TCP
● Profibus V2 Remote
Master
● Plugged on Ethernet
● Master DTM for Unity
V5.0
● Certified
● Hardened version
available
● 2-channel RTU
module
● 1 channel M4
Master supporting V3
standard 1 Modbus+ Gateway
● Support both PeerCop and
Global Data services
Remote MasterIn-rack communications modules
In-rack expert modules
2 Counting Modules
1 Motion control 1 Encoder module
● SSI absolute
encoder
● Pulse Train Output module to
control variable speed drives
85. PlantStruxure™
Remote Terminal Units
Architecture & Networks
Engineering Station
Operating & Monitoring Station
Controllers
High Availability
Safety Instrumented System
Historian
Manufacturing Execution System
Introduction
Business System Connectivity
Know more …
86. High Availability Architectures
●Eliminate unplanned system related
stoppages
●Failures at any level are notified to the
operator
●Take one or all to meet your process
requirements
●Redundant system servers & operator
clients
●Redundant networks for control and IO
●Redundant hot-standby controllers
99,99996% availability
87. PlantStruxure™
Remote Terminal Units
Architecture & Networks
Engineering Station
Operating & Monitoring Station
Controllers
High Availability
Safety Instrumented System
Historian
Manufacturing Execution System
Introduction
Business System Connectivity
Know more …
88. Schneider Electric 88- Industry Business - ABrown – June 2009
Process Safety is a blend of engineering and
management skills focused on preventing catastrophic
accidents, particularly explosions, fires, and toxic releases
What is Process Safety?
It is important to keep in mind that Process Safety incidents are
“high consequence, low frequency events.”
“Therefore, it is possible for a plant, and even the entire industry to have
declining numbers of incidents for many years, and then have a very
serious incident with little or no change in operation. Therefore, any
progress in Process Safety must be viewed over a horizon of
many years”
Definition by:
91. Certified safety controller
●SIL3 compliance to IEC 61508 / 61511 standards
●Certified by the German TÜV Rheinland Group
●Hot standby 1oo2 hot repair SIS
●Includes the following applications
Emergency Shut-Down Fire detection and Fire AlarmBurner Management System Boiler Protection
92. Schneider Electric 92- Industry Business - ABrown – June 2009
Schneider Safety Offer – Logic Solvers
XPS safety modules AS-Interface “Safety at
Work”
XPSMC, MP safety controllers
XPSMF Safety PLC Quantum SIL3 Safety PLC
93. Easily integrates with overall system
●Keep the SIS functionally separate from the process control system
●And take advantage of one system for your entire process
Visualisation environment
System Engineering Software
Safety Instrumented
System (SIS)
Process controllers
Control Network
94. Schneider Electric 94- Industry Business - ABrown – June 2009
Schneider Safety
Modicon Orbus
● Safety Instrumented System specifically designed for applications
which require the highest Safety Integrity Levels (SIL4)
● Capable of executing all typical safety tasks, as well as supplementary
non-safety-critical
● Sophisticated design and superior safety performance.
● Incorporates an inherently fail-safe technology providing a Probability
of Failure on Demand (PFD) of ZERO.
● Modular design allows users to create fault-tolerant systems with very
high availability, without compromising the superior safety performance.
95. PlantStruxure™
Remote Terminal Units
Architecture & Networks
Engineering Station
Operating & Monitoring Station
Controllers
High Availability
Safety Instrumented System
Historian
Manufacturing Execution System
Introduction
Business System Connectivity
Know more …
96. RTU hardware
●Integrates with plant control system
●Supports remote configuration
●Range of communication options
●PSTN, radio, GSM/GPRS, leased line, ADSL
broadband
●SMS, email
●RTU specific protocol support
●DNP3
●IEC60870
●GPS time synchronization
and data time stamping at the source
●Inbuilt web server and
data logging
97. Schneider Electric 97- Industry Business - ABrown – June 2009
ETG 3000 r ange Dat a Acqui si t i on
Fr ont - end
wi t h bui l t - i n “ Scada l i ke”
pr ocessi ng
Data
Processing
Scripts
Data
Processing
Scripts
E-mail / SMS
Alarming
Reporting
E-mail / SMS
Alarming
Reporting
Graphics
Web
Monitoring
Graphics
Web
Monitoring
Database
connection
Database
connection
Data
acquisition
Data
acquisition
Device
Discovery &
Diagnostic
Device
Discovery &
Diagnostic
SOAP/XML
Communication
SOAP/XML
Communication
Data Logging
Time stamping
Data Logging
Time stamping
Data
files
. csv
98. Schneider Electric 98- Industry Business - ABrown – June 2009
ETG 3000 Range –
I nt er - si t e Communi cat i on
Ar chi t ect ur es
●Connection between Remote ETG30xx modules
via modem
●Provide Inter-sites communications via Modem / PPP connection
●Client/server data exchange between remote installations and networks .
Ethernet TCP/IP
Modem link
Ethernet TCP/IP
Data Exchange
Inter Sites
Modbus RTU Modbus RTU
Site 1 Site 2
(PSTN/ GSM /GPRS/ 3G **)
99. PlantStruxure™
Remote Terminal Units
Architecture & Networks
Engineering Station
Operating & Monitoring Station
Controllers
High Availability
Safety Instrumented System
Historian
Manufacturing Execution System
Introduction
Business System Connectivity
Know more …
100. Historian
●Plant-wide data storage and reporting
●Flexible clients
●Excel client
●Web client
●Reporting services client
●Multiple delivery targets
●Email
●File share
●Custom
101. PlantStruxure™
Remote Terminal Units
Architecture & Networks
Engineering Station
Operating & Monitoring Station
Controllers
High Availability
Safety Instrumented System
Historian
Manufacturing Execution System
Introduction
Business System Connectivity
Know more …
102. Manufacturing Execution System
●A suite of operations
management software
●Real-time information and
analytics
●Metrics
●Production
●Quality
●Downtime
●Maintenance
●Knowledge
●Planner
●Inventory
●Cost
103. Manufacturing Execution System
●Analyse information from across
your business
●Make prioritised decisions
●Improve process efficiencies
●Support continuous
improvement for business managers
104. Business system connectivity
●Integrate plant information with
the enterprise
●Standard interfaces for ERP
●Seamless information
exchange
●Benefits
●Reduced time to decision
●Complete view of business
performance
105. Schneider Electric 105- Industry Business - ABrown – June 2009
Remote Terminal Units
Architecture & Networks
HMI and Industrial PCs
Automation Controllers (PLCs)
Remote and Distributed I/O
Safety Controllers
SCADA and Historian
Motion Control
Motor Protection, Starting & Management
Control, Signalling & Detection
Variable Speed Drives
Integrated solutions for Automation
Manufacturing Execution System
Business System Connectivity
Interoperability and opennessSimple software integration
The bottom two ports of the M340 NOC are equipped with RSTP to create ring topologies All Schneider Electric ConneXium switches are RSTP capable A ring can be constructed with up to 32 nodes Upon a change in configuration (for example caused by a cable failure) the network will be re-established within 50 ms. The application may take longer depending if any timeouts were triggered during the reconfiguration of the ring. This value depends on the type of devices on the network and all devices must have RSTP enabled. NOTE Rockwell has been advertising DLR (Device Level Ring technology) to support I/O rings. DLR requires custom hardware and extreme modifications to the Ethernet network. No practical evidence exists yet of its performance
Today, the Magelis HMI offer consist of a complete offer with the: Small panels consisting of semigraphic panel suited for visualization only or simple control. Easy, simple, no brainer. Advanced panel, consisting of high end HMI and is the core of our offer which makes us world leader in the category with touchscreen panel from 3.8 “ to 15”, touchscren keypad as well as Open HMI based on Windows Xpe Control panel, a new range of combined HMI and Control starting with this model for optimized compact machine Industrial PC and Box: this is a new generation of PC-based offer to run application such as HMI, SCADA or other industrial customized application As you can, see, it’s complete, it’s powerful, and its scalable! Indeed, thanks to Vijeo Designer HMI configuration sofware, you are able to configure from the 3.8” color to the 15. You can also develop your application on the XBT GT (running optimized OS environment) and migrate within a click of mouse to an Open HMI (based on Windows XP embedded) like the XBT GTW or the PC based panel running Windows XP Pro to take advantage of higher processing power and openess of windows based application.
Today, the Magelis HMI offer consist of a complete offer with the: Small panels consisting of semigraphic panel suited for visualization only or simple control. Easy, simple, no brainer. Advanced panel, consisting of high end HMI and is the core of our offer which makes us world leader in the category with touchscreen panel from 3.8 “ to 15”, touchscren keypad as well as Open HMI based on Windows Xpe Control panel, a new range of combined HMI and Control starting with this model for optimized compact machine Industrial PC and Box: this is a new generation of PC-based offer to run application such as HMI, SCADA or other industrial customized application As you can, see, it’s complete, it’s powerful, and its scalable! Indeed, thanks to Vijeo Designer HMI configuration sofware, you are able to configure from the 3.8” color to the 15. You can also develop your application on the XBT GT (running optimized OS environment) and migrate within a click of mouse to an Open HMI (based on Windows XP embedded) like the XBT GTW or the PC based panel running Windows XP Pro to take advantage of higher processing power and openess of windows based application.
Today, the Magelis HMI offer consist of a complete offer with the: Small panels consisting of semigraphic panel suited for visualization only or simple control. Easy, simple, no brainer. Advanced panel, consisting of high end HMI and is the core of our offer which makes us world leader in the category with touchscreen panel from 3.8 “ to 15”, touchscren keypad as well as Open HMI based on Windows Xpe Control panel, a new range of combined HMI and Control starting with this model for optimized compact machine Industrial PC and Box: this is a new generation of PC-based offer to run application such as HMI, SCADA or other industrial customized application As you can, see, it’s complete, it’s powerful, and its scalable! Indeed, thanks to Vijeo Designer HMI configuration sofware, you are able to configure from the 3.8” color to the 15. You can also develop your application on the XBT GT (running optimized OS environment) and migrate within a click of mouse to an Open HMI (based on Windows XP embedded) like the XBT GTW or the PC based panel running Windows XP Pro to take advantage of higher processing power and openess of windows based application.
Dawidzie, zobacz komentarz – czyli usuwamy animacje I zmniejszamy X do normalnych rozmiarow!
1
Today, the Magelis HMI offer consist of a complete offer with the: Small panels consisting of semigraphic panel suited for visualization only or simple control. Easy, simple, no brainer. Advanced panel, consisting of high end HMI and is the core of our offer which makes us world leader in the category with touchscreen panel from 3.8 “ to 15”, touchscren keypad as well as Open HMI based on Windows Xpe Control panel, a new range of combined HMI and Control starting with this model for optimized compact machine Industrial PC and Box: this is a new generation of PC-based offer to run application such as HMI, SCADA or other industrial customized application As you can, see, it’s complete, it’s powerful, and its scalable! Indeed, thanks to Vijeo Designer HMI configuration sofware, you are able to configure from the 3.8” color to the 15. You can also develop your application on the XBT GT (running optimized OS environment) and migrate within a click of mouse to an Open HMI (based on Windows XP embedded) like the XBT GTW or the PC based panel running Windows XP Pro to take advantage of higher processing power and openess of windows based application.
SCADA options are designed to extend Operations and Monitoring of your control system. The first options available on the SCADA package are: +PowerConnect – bringing together power and process data +Facilities – bringing together process and non-process systems to allow “Total Site Automation” These options work individually or even better together to allow us to optimise our process with energy in mind.
Your benefits Reduced training needs Better reaction time Improved decision making
The key deliverable within the +PowerConnect package is the power meter drivers. We are focused on delivering connectivity to our Schneider Electric power meters (ION, PM). The communications with these devices is via Modbus (with time-stamped data) or via 61850 (sometimes using a gateway) We also provide access to generic meters via the generic protocols. IEC61850 is available but only licensed for 200 devices, Modbus and DNP3 are part of the core SCADA while IEC 60870-5-104 is an option for the SCADA package Providing access to the information is the key “MEASURE” step as it adds the power meter data to our existing process data
Unity federates all ranges --> we was weak in front our competitors : micro, compact soft #
Dawidzie, zobacz komentarz – czyli usuwamy animacje I zmniejszamy X do normalnych rozmiarow!
your cabinets will gain one size : 150 mm depth more robust than Premium : mechanical, electrical constraints > standard & > premium any module hot swap for easy maintenance 4 racks, 4 PS, 4 CPU rack slots for modules : PS not included PS: 2 direct current , 2 alternative with 24VDC 0,5 or 0,9 A + relay output + reset button :cold start hardware BMX = M340 M: midrange, X : PLC
Easy replacement Is ti useful in machine context ? Yes because : datas saved --> No REINIT process : we stard at the stop process without begin again a new production
.
Dawidzie, zobacz komentarz – czyli usuwamy animacje I zmniejszamy X do normalnych rozmiarow!
It the same before when SI or OEM realize same machines
Limite des axes sur M340: Nbre optimisé d’axes 16 axes pour bonne perf (twido 4) au dela 16 : premium Nombre de node Can : 63 Limite des MFB Mulit axes mais single : axes non synchro, si besoin synchro ajouter lexium qui synchronise à l’exterieur du PLC (pas de synchro axes dans le PLC)
Standard : CPU Optional : NOE L11 Rack viewer : modules without configuration Data editor : to see variables configured alarm viewer: = DIAG buffer : systeme event, default modules, applications default configured (with specific EF) graphic editor : operator screens unity < GE(web pages) <XBT Rack viewer + data editor : standard with all SD with CPU+NOE Alarm viewer+GE : in NOE L11 with SD card 16 Mb and later on CPU with L12b
.
Standard : CPU Optional : NOE L11 Rack viewer : modules without configuration Data editor : to see variables configured alarm viewer: = DIAG buffer : systeme event, default modules, applications default configured (with specific EF) graphic editor : operator screens unity < GE(web pages) <XBT Rack viewer + data editor : standard with all SD with CPU+NOE Alarm viewer+GE : in NOE L11 with SD card 16 Mb and later on CPU with L12b
Process Safety relates to the strategy and means deployed to reduce the probability and severity of Process Incidents. Here is the definition of Process Safety, given by the CCPS (Center for Chemical Process Safety). The second remark is important: time scale has to be expanded on several years. One or two, five, even ten years is not necessarily bringing a non disputable proof: it’s also a question of density of observed “population”. Process Safety must deliver a win–win outcome in the balance of safety and productivity, of growth and risk management . Safety Instrumented System key Requirements : Reliable Safety System eliminates Hazard sources and minimizes Risks but also High Availability to minimize unplanned downtime Scalable configuration options with different levels of Redundancy Smart Integrated Safety System for easy implementation, operation and maintenance Process Safety is a blend of engineering and management skills focused on preventing catastrophic accidents, particularly explosions, fires, and toxic releases, associated with the use of chemicals and petroleum products. It is important to keep in mind that Process Safety incidents are “high consequence, low frequency events.” Therefore, it is possible for a plant, and even the entire industry to have declining numbers of incidents for many years, and then have a very serious incident with little or no change in operation. Therefore, any progress in Process Safety must be viewed over a horizon of many years.
Taking into consideration the above challenges, SE is offering a solution for safety system based on a common platform. This platform is Modicon Quantum, a worldwide recognized offer and proven technology. The Modicon Quantum is a direct evolution of its predecessor the Modicon 984 series. Modicon 984 was a reference in the industry for Emergency Shut Down applications. This proven Modicon offer has marked the process industry for over 25 years. Today, with the increase in safety regulation and the more stringent requirement of the industry, the standard for Programmable Electronics have evolved. These stringent requirement are part of the IEC 61508. And SE has adapted and improved its standard offer to meet these stringent requirement. Modicon Quantum Safety offer is now certified by TUV Rheinland group.
Les modules passerelles ETG 30xx autorise les communication inter-sites entre installations distantes. # Les modem intégré (RTC ou GSM) permettent les échanges de données entre plusieurs modules ETG 30xx, en mode client/serveur de manière transparente, lorsque la liaison modem est ouverte. #
Visualize plant and process information throughout the enterprise Comprehensive and secure data repository Enterprise wide reporting to your desktop Connectivity to all plant level data sources To meet regulatory requirements and act as inputs to the performance improvement process Reduce time and effort involved in data collection and management
Metrics Production Quality Downtime Maintenance Knowledge Planner Inventory Cost
Use Schneider Electric Master DTM + Generic DTM Device Supported Field buses: - EtherNet IP with NOC modules - Profibus with PRM Advantage Open to third party devices without DTM Use of standard description files EDS (EtherNet IP) , GSD (Profibus) Automatic creation of variables Programming without communication concerns Communication is handled by Master DTM