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TRIXbox Tricks




                                   www.controltrix.com



copyright 2011 controltrix corp                          www. controltrix.com
What do you feel when you design a
   power control system?




copyright 2011 controltrix corp   www. controltrix.com
Lost on where to start ?




copyright 2011 controltrix corp   www. controltrix.com
Going nuts over
                                  complex math
                                  and conversion?




copyright 2011 controltrix corp               www. controltrix.com
Stressed in managing Stringent
  specifications …




copyright 2011 controltrix corp    www. controltrix.com
Available digital power supply
   simulation software …




copyright 2011 controltrix corp     www. controltrix.com
Expensive to buy maintain and
   upgrade…




copyright 2011 controltrix corp    www. controltrix.com
Not Customizable…




copyright 2011 controltrix corp                www. controltrix.com
Unusable
                                  broken code…




copyright 2011 controltrix corp            www. controltrix.com
Presenting TRIXbox – One stop
  solution for all your design
  problems




copyright 2011 controltrix corp   www. controltrix.com
Advantages
  Inclusive                       Cost Efficient        Time Saving          Flexible

  • Workable and                  • Beta version free   • Takes only a few   • Web based
    customizable end                                      minutes to get a     application
    to end solution -                                     complete
    starting from                                         solution without   • No upgrades,
    circuit                                               much hit and try     maintenance,
    parameters                                                                 installation,
                                                                               downloads,
                                           e
  • Templates for                                                              licenses
    quick solution
                                                                             • Complete control
                                                                               on your data




copyright 2011 controltrix corp                                                         www. controltrix.com
Salient Features
   •     Advanced techniques
   •     Supports 360 + permutations (topologies, control modes etc)
   •     Time and Frequency domain simulations
   •     Simulates many second order effects
   •     Automatic 16 bit fixed point code generation
   •     Ideal switch simulation proprietary algorithm
   •     Fast (compared to switched mode simulation)
   •     Accurate (compared to averaged model simulation)




copyright 2011 controltrix corp                                  www. controltrix.com
Technical Information about
  TRIXbox




copyright 2011 controltrix corp   www. controltrix.com
Primary Topologies (more coming !!)
  •     Buck
  •     Synchronous Buck
  •     Push Pull
  •     Full Bridge DC-AC
  •     Full Bridge DC-DC
  •     Half bridge DC-AC
  •     Phase Shift Full Bridge
  •     Forward
  •     Half Bridge DC-DC
  •     Current fed push pull


copyright 2011 controltrix corp   www. controltrix.com
Secondary Topologies
  •     Center Tap Rectifier
  •     Current Doubler Rectifier
  •     Center Tap Synchronous Rectifier
  •     Voltage Doubler Half Bridge Rectifier
  •     Full Bridge Rectifier




copyright 2011 controltrix corp                 www. controltrix.com
Types
  •    Voltage Source converter
  •    Current Source converter




copyright 2011 controltrix corp   www. controltrix.com
Control Modes
  •    Voltage mode control
  •    Average Current mode control
  •    Peak Current mode control




copyright 2011 controltrix corp       www. controltrix.com
Conduction Modes
  •    Continuous Conduction mode
  •    Discontinuous Conduction mode




copyright 2011 controltrix corp        www. controltrix.com
Time Domain Simulation
  •    Time domain simulation requires external inputs :
         • desired voltage/current
         • Load profile/output voltage profile
         • Input voltage/source profile




copyright 2011 controltrix corp                            www. controltrix.com
Second Order Effects
  •    Dead time
  •    Finite bandwidth of feedback network
  •    Finite bandwidth of drive
  •    Computational delays




copyright 2011 controltrix corp               www. controltrix.com
Function Specification
  •    Any arbitrary input profile
        • Automatic parabolic interpolation
        • Raw time value data
        • Discontinuities


  •    Predefined functions with parametric rep
         • sine wave
         • rectified sine wave
         • square wave
         • Triangle/Sawtooth wave
         • constant




copyright 2011 controltrix corp                   www. controltrix.com
Frequency Domain Simulation
  •    Bode plot generation
         • Open loop response (phase and gain margin)
         • Closed loop response
         • Disturbance rejection (Output impedance)
  •    Comparison of analog and digital systems
  •    Incorporates Computational delays
  •    Incorporates Sensor and feedback network bandwidth limitation




copyright 2011 controltrix corp                                www. controltrix.com
ADC Triggering
  •    Dynamic triggering
  •    Sampling and Measurement of feedback signals depend on the
       instant at which signal is sampled
  •    User selectable/code based triggering




copyright 2011 controltrix corp                              www. controltrix.com
Automatic Code Generation
  •    Generates usable C code
  •    Calculation of gains and proper scaling
  •    16 bit fixed point implementation
  •    Starting from ADC feedback to generation of PWM signal




copyright 2011 controltrix corp                                 www. controltrix.com
User Code Mode
  •    Simulate your code with the system model in time domain
  •    Custom algorithm
  •    Variable PWM PERIOD, duty, Ton and Toff
  •    Peak current Ton reset
  •    Valley current period reset
  •    Individual settable min,max limits for PERIOD, Ton and Toff
  •    ADC triggering from code




copyright 2011 controltrix corp                                      www. controltrix.com
On request optimized solution
  •      Buck Boost / flyback converter
  •      LLC series resonant converter
  •      Power Factor correction (Low Load THD specs)
  •      Motor drives




copyright 2011 controltrix corp                         www. controltrix.com
Using trixbox
  •      Login and register @ www.controltrix.com
  •      Click the Launch Now button to get started




copyright 2011 controltrix corp                       www. controltrix.com
Trixbox steps
  Providing Inputs :
  • Download sample files and unzip

  • Modify .xlsx file as per hardware/topology config

  • Save it as .csv(comma delimited) file

  • Modify .txt file as per operating conditions (input voltage ,
     load conditions, references, custom code )
  • Upload the .csv and .txt files to get the outputs

  • Refer to Trixbox guide for details




copyright 2011 controltrix corp                                     www. controltrix.com
Inputs
  •      Any arbitrary waveforms are possible in addition to standard
         waveforms (constant ,sinewave ,square wave etc.)
  •      Upload the files in top panel
         (Refer to trixbox guide for details on parameters and examples)




                                                                      Upload files
                                                                      here
                                                                                     guide




copyright 2011 controltrix corp                                                       www. controltrix.com
Outputs
  Viewing outputs:
  Central scrollable panel -
  Time and frequency domain plots
  1. Output voltage with ripple content
  2. Avg switch , inductor currents with ripple
  3. Loop gain plots
  4. Closed loop plots
  5. Disturbance rejection/output impedance plots
  (Frequency domain plots are invalid in user code mode)

  Bottom scrollable panel-
  Error log / sanity checks / possible problems

copyright 2011 controltrix corp                            www. controltrix.com
Sample time domainoutput files, guide download
                Sample files,
                              output




Error/log/sanity
checks




 copyright 2011 controltrix corp                    www. controltrix.com
Sample loop gain (frequency domain)




copyright 2011 controltrix corp   www. controltrix.com
Auto code generation (std mode)
  Right panel-
  Automatically generated code files

  1. Scaled parameters defs
  2. C code generation for main control loops for fixed point 16 bit
     processor with user defined trigger code
  3. Primary and Secondary side modulation code

  Plot data files in text files for analysis on local system



copyright 2011 controltrix corp                                  www. controltrix.com
Sample code output




copyright 2011 controltrix corp   www. controltrix.com
Coming up
  •      GUI wrapper to improve data input process
  •      Generation of frequency domain plots with change in
         parameters by users




copyright 2011 controltrix corp                                www. controltrix.com
Thank You!
                                   consulting@controltrix.com
  Our Services

  •    Prompt response to queries on trixbox
       support@controltrix.com

  •    Consulting services : Power and motor
       drive control and dynamics, Embedded
       Systems, Software Development, R&D
       consulting@controltrix.com

  •    Technology services



                                  Our mission is ‘to make control solutions easier”


copyright 2011 controltrix corp                                                       www. controltrix.com

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Trixboxbeta - One stop solution for all your design problems

  • 1. TRIXbox Tricks www.controltrix.com copyright 2011 controltrix corp www. controltrix.com
  • 2. What do you feel when you design a power control system? copyright 2011 controltrix corp www. controltrix.com
  • 3. Lost on where to start ? copyright 2011 controltrix corp www. controltrix.com
  • 4. Going nuts over complex math and conversion? copyright 2011 controltrix corp www. controltrix.com
  • 5. Stressed in managing Stringent specifications … copyright 2011 controltrix corp www. controltrix.com
  • 6. Available digital power supply simulation software … copyright 2011 controltrix corp www. controltrix.com
  • 7. Expensive to buy maintain and upgrade… copyright 2011 controltrix corp www. controltrix.com
  • 8. Not Customizable… copyright 2011 controltrix corp www. controltrix.com
  • 9. Unusable broken code… copyright 2011 controltrix corp www. controltrix.com
  • 10. Presenting TRIXbox – One stop solution for all your design problems copyright 2011 controltrix corp www. controltrix.com
  • 11. Advantages Inclusive Cost Efficient Time Saving Flexible • Workable and • Beta version free • Takes only a few • Web based customizable end minutes to get a application to end solution - complete starting from solution without • No upgrades, circuit much hit and try maintenance, parameters installation, downloads, e • Templates for licenses quick solution • Complete control on your data copyright 2011 controltrix corp www. controltrix.com
  • 12. Salient Features • Advanced techniques • Supports 360 + permutations (topologies, control modes etc) • Time and Frequency domain simulations • Simulates many second order effects • Automatic 16 bit fixed point code generation • Ideal switch simulation proprietary algorithm • Fast (compared to switched mode simulation) • Accurate (compared to averaged model simulation) copyright 2011 controltrix corp www. controltrix.com
  • 13. Technical Information about TRIXbox copyright 2011 controltrix corp www. controltrix.com
  • 14. Primary Topologies (more coming !!) • Buck • Synchronous Buck • Push Pull • Full Bridge DC-AC • Full Bridge DC-DC • Half bridge DC-AC • Phase Shift Full Bridge • Forward • Half Bridge DC-DC • Current fed push pull copyright 2011 controltrix corp www. controltrix.com
  • 15. Secondary Topologies • Center Tap Rectifier • Current Doubler Rectifier • Center Tap Synchronous Rectifier • Voltage Doubler Half Bridge Rectifier • Full Bridge Rectifier copyright 2011 controltrix corp www. controltrix.com
  • 16. Types • Voltage Source converter • Current Source converter copyright 2011 controltrix corp www. controltrix.com
  • 17. Control Modes • Voltage mode control • Average Current mode control • Peak Current mode control copyright 2011 controltrix corp www. controltrix.com
  • 18. Conduction Modes • Continuous Conduction mode • Discontinuous Conduction mode copyright 2011 controltrix corp www. controltrix.com
  • 19. Time Domain Simulation • Time domain simulation requires external inputs : • desired voltage/current • Load profile/output voltage profile • Input voltage/source profile copyright 2011 controltrix corp www. controltrix.com
  • 20. Second Order Effects • Dead time • Finite bandwidth of feedback network • Finite bandwidth of drive • Computational delays copyright 2011 controltrix corp www. controltrix.com
  • 21. Function Specification • Any arbitrary input profile • Automatic parabolic interpolation • Raw time value data • Discontinuities • Predefined functions with parametric rep • sine wave • rectified sine wave • square wave • Triangle/Sawtooth wave • constant copyright 2011 controltrix corp www. controltrix.com
  • 22. Frequency Domain Simulation • Bode plot generation • Open loop response (phase and gain margin) • Closed loop response • Disturbance rejection (Output impedance) • Comparison of analog and digital systems • Incorporates Computational delays • Incorporates Sensor and feedback network bandwidth limitation copyright 2011 controltrix corp www. controltrix.com
  • 23. ADC Triggering • Dynamic triggering • Sampling and Measurement of feedback signals depend on the instant at which signal is sampled • User selectable/code based triggering copyright 2011 controltrix corp www. controltrix.com
  • 24. Automatic Code Generation • Generates usable C code • Calculation of gains and proper scaling • 16 bit fixed point implementation • Starting from ADC feedback to generation of PWM signal copyright 2011 controltrix corp www. controltrix.com
  • 25. User Code Mode • Simulate your code with the system model in time domain • Custom algorithm • Variable PWM PERIOD, duty, Ton and Toff • Peak current Ton reset • Valley current period reset • Individual settable min,max limits for PERIOD, Ton and Toff • ADC triggering from code copyright 2011 controltrix corp www. controltrix.com
  • 26. On request optimized solution • Buck Boost / flyback converter • LLC series resonant converter • Power Factor correction (Low Load THD specs) • Motor drives copyright 2011 controltrix corp www. controltrix.com
  • 27. Using trixbox • Login and register @ www.controltrix.com • Click the Launch Now button to get started copyright 2011 controltrix corp www. controltrix.com
  • 28. Trixbox steps Providing Inputs : • Download sample files and unzip • Modify .xlsx file as per hardware/topology config • Save it as .csv(comma delimited) file • Modify .txt file as per operating conditions (input voltage , load conditions, references, custom code ) • Upload the .csv and .txt files to get the outputs • Refer to Trixbox guide for details copyright 2011 controltrix corp www. controltrix.com
  • 29. Inputs • Any arbitrary waveforms are possible in addition to standard waveforms (constant ,sinewave ,square wave etc.) • Upload the files in top panel (Refer to trixbox guide for details on parameters and examples) Upload files here guide copyright 2011 controltrix corp www. controltrix.com
  • 30. Outputs Viewing outputs: Central scrollable panel - Time and frequency domain plots 1. Output voltage with ripple content 2. Avg switch , inductor currents with ripple 3. Loop gain plots 4. Closed loop plots 5. Disturbance rejection/output impedance plots (Frequency domain plots are invalid in user code mode) Bottom scrollable panel- Error log / sanity checks / possible problems copyright 2011 controltrix corp www. controltrix.com
  • 31. Sample time domainoutput files, guide download Sample files, output Error/log/sanity checks copyright 2011 controltrix corp www. controltrix.com
  • 32. Sample loop gain (frequency domain) copyright 2011 controltrix corp www. controltrix.com
  • 33. Auto code generation (std mode) Right panel- Automatically generated code files 1. Scaled parameters defs 2. C code generation for main control loops for fixed point 16 bit processor with user defined trigger code 3. Primary and Secondary side modulation code Plot data files in text files for analysis on local system copyright 2011 controltrix corp www. controltrix.com
  • 34. Sample code output copyright 2011 controltrix corp www. controltrix.com
  • 35. Coming up • GUI wrapper to improve data input process • Generation of frequency domain plots with change in parameters by users copyright 2011 controltrix corp www. controltrix.com
  • 36. Thank You! consulting@controltrix.com Our Services • Prompt response to queries on trixbox support@controltrix.com • Consulting services : Power and motor drive control and dynamics, Embedded Systems, Software Development, R&D consulting@controltrix.com • Technology services Our mission is ‘to make control solutions easier” copyright 2011 controltrix corp www. controltrix.com