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Services
Assay
Laboratory
Automation
Sampling
We studied your company prior to
making presentation:
 Company facts here
We are here to “Listen and Learn”
Our goal is to:
About You:
 Identify needs;
 Determine your ultimate goal;
 Proposing creative, durable solutions;
 Provide guaranteed customer service;
 That is the commitment of SALAS
consultants
Two Partners – Privately Held
 Company registered in Province of
Ontario ( Midland, ON – Head Office )
 Russian Partner has 20 years experience
in Mining and Laboratory Equipment
 Canadian Partner has 13 years experience
in Drilling, Exploration, and Mining
Technologies . 15 years renewable energy
experience.
 GOAL: To bring proven, cost effective,
more efficient - Sampling, Automation,
Lab & Assay Supplies to Mining
Companies in North and South America.
Where we have done business
About Us:
China
Kazakhstan
Australia
Tajikistan
Canada
United States
South Africa
Chile
Peru
Mexico
Russia
Uzbekistan
Slides in this Section
 Sampling dry materials
 Sampling slurry materials
Schematic Drawing
 Example of system taking sample 300mm
 Receiving the end representative sample
 Systems more specific for each mine can be
developed by SALAS.
 Free initial drawings available for qualified
buyers with project specifics that they can
supply.
Sampling Design
Advantages Sampling wet or dry
Sampling
 Cross all stream
 Accurate for taking samples
 Pneumatic driver
 Easily maintained
 Self lubricating
Example of installation in Apatit
( near Murmansk, RU ) Pneumatic Sampler PRO
Sampling
Example installation in Aldangold Sampler with electro control motor
Sampling
Model PRO 6 Cross stream sampler
Sampling
Model PRO 20 ( angle view ) Model PRO 20 ( side view )
Sampling
Specifications
 Fully enclosed unit containing a rotating
sample cutter that passes at constant speed
through the falling stream of slurry or free
flowing solids entering it. Correct cutter
geometry design ensures radial cutter
edges accurately cut a fixed portion of the
stream. The portion of the stream sampled
by the cutter is diverted to the customer’s
sample collection system while the
remainder passes through for continuous
discharge.
VEZIN
Sampling Equipment
Specifications
 One, two or four cutters can be fitted to
ensure a representative sample is collected.
 The cutters and liners are readily
replaceable in the field.
VEZIN
Sampling Equipment
Desription
 The UNICAL® Density Analyser is portable,
hand-held calibration tool for the
Production Supervisor or Instrument
Technician. Fast system.
 Stainless steel sampling flasks in one or 10
litre capacity.
 Certified calibration weights to allow rapid
verification of the analyser accuracy
UNICAL
Sampling
Advantage of “Rapide” System
 Small volume of sample
 Express analysis of volume products
 Algorithm renders sample cutting,
delivery, analysis, splitting, and
dehydration completely automated
 Measuring cycle of product is 15
minutes or greater
 System adaptable to specific conditions
of X-ray spectrometer.
Sample delivery. Sample preparation.
Sampling - Rapide
Advantage
 All devices are equipped with electronic
control
 Siemens Logo blocks and contains all
the required safety and switching
components
 Custom designed for your needs and
system requirements
Control box.
Sampling - Rapide
System for preparing samples to
analyser Courier
Sampling system “Rapide”,
Norilsky Nikel, RU
Sampling
A multiplexer for supplying liquid pulp
samples to the analyzer Outotec Courier
Jet pumps for liquid samples to the
analyzer Outotec Courier
Sampling - Rapide
Advantage of “Rapide” System
 Small volume of sample
 Express analysis of volume products
 Algorithm renders sample cutting,
delivery, analysis, splitting, and
dehydration completely automated
 Measuring cycle of product is 15
minutes or greater
 System adaptable to specific conditions
of X-ray spectrometer.
Sample delivery. Sample preparation.
Sampling - Rapide
Slides in this Section
 Pneumatic Transport Sample System
 Automation of the system.
Description of “Rapide”
Photo of 15 lines sample cutting
 Variable sample from cutting flow
 Sample accumulation
 Sample received at delivery block
 Split with pneumatic drive
 Sample dehydration
 Pumping device
 Pneumatic control boxes
 Proprietary software runs system
Sampling - Rapide
“Rapide” system can be adapted to
Saturn, Pluton, Courier systems.
Photographs of “Rapide” System
installed at Kaztsink, Kazakhstan
 Control box uses GE and FANUC
Photographs of “Rapide” System
installed at Norilskiy, Russia
Sampling - Rapide
 Complete system can be designed by SALAS
Advantage of “Propul” System
 Send samples, documents, other
material objects through system
 Everything moved by capsule
 Fast delivery times
 Accurate analysis at appropriate labs
 Documents delivered from department
to department, building to building, all
in same day.
“Propul” is most effective way to
send samples for analysis
Sampling - Propul
Description of “Propul” System
 Speeds of 8 to 10 mps
 Steel or polyethylene pipes 95mm
 Maximum weight of object 2.5kg
 Blower powered with any level req’d
 Strong joints, system connects and
disconnects quickly
 Service life of not less than 10 years
“Propul” installation at Norilskiy
Sampling - Propul
Advantage of “Reactifs” System
( Flotation Reagents and Lime Batch )
 Proprietary software controlled
 Feed calculation and flow rate
performed in real time
 Reagents non-crystalized in air
 Purification process
 Direct flow valves or pumps
 System adaptable to Burkert, Milton
Roy, Etatron and others
 Sensors control expenditure of
reagents and residual concentrations
Automated reagent batch control
systems increase production.
Sampling - Reactifs
Schematics of “Reactifs”
Sampling - Reactifs
 Lime batching
without crystallization
 Lime batching
reduces expenses
Advantage of
“Granule Density Meter(DM)” System
 Small volume of sample
 Reliable automated process
 Best for Cu / Au granular readings
 Measures percentage of solid particles
and required size and density grade in
decomposing products such as Pulps
and Hydraulic mixtures.
 Direct methods of measuring
Numbered parts to right: 1) camera 2) settling
tube 3) measuring device 4) pressure meter 5)
gate 6) thermometer 7) signal lamp 8) level
meter 9) pulp tube 10) calibrating vessel
Schematics of “Granule Density
Meter(DM)”
Sampling – Granule(DM)
Unique product developed from 1982
 The technology of determined
granulometric particle size by methods
of sedimentation is known more then
100 years
 Innovations were made fully automated
and the process was completely
successful from 1982
 Advantages: particle size and density
measured together at the same time
 Control for process on PC station
Sampling – Granule(DM)
Description of “Granule” System
 Stability and accuracy of readings
 Automation of sample cutting
 Temperature compensation
 Reading of hydraulic mixture viscosity
 Differential measurements including
inaccuracies associated with pressure
monitor settings
Graphs and Photos of “Granule”
Sampling - Granule
Description
 Density (SGU).
 Volumetric Flow Rate (m3/h)
 Mass Flow Rate - wet or dry - (t/h)
 Totalised dry mass (t)
 Totalised wet flow (m3)
 APPLICATIONS
 Tailing to tailings dumps
 Thickener underflow
 Mass balance determination in wet
processes
Mass Flow Density Gauge
Automation
Advantage of “Analitique” System
 Small volume of sample
 15 lines of sample delivery
 X-ray fluorescent analysis
 Software sends data to ore plant
 2 vacuum chanels reduces hardware
inaccuracies
 Time of analysis is 20-100 seconds
Schematics of “Analitique”
Sampling - Analitique
Automation - OTHER
 Level Measurement
 Gamma - Continuous Level
 Gamma - Cyclone Blockage Detection
 Gamma - Point Level Switches
 Microwave Level Gauges
 Tilt Switches
 Ultrasonic Level Gauges
 Calibration & Auxiliary Equipment
 Density Analysers / Calibrators
 I-Tag Electronic Isotope Tag
 Model 13 Actuator Positioner
 PID Controllers
 Process Variable Indicator
 Radiation Measurement
 Speed Sensors & Switches
 Density Measurement
 Density Analysers / Calibrators
 Density Control Systems
 Mass Flow Density Gauges
 Model NDG-420/421
 Blocked Chute Detector
 Gamma Level Switch
 Microwave Switch
 In-Motion Truck Scales
 Static Weighing
 Bench Scales
 Bin / Silo / Hopper Weighing
 Blending & Batching Systems
 Load Cells
 Platform Scales
Slides in this Section
 Sample Preparation – Crushers,
Dividers, Mills
 Metallurgical Testing Equipment –
Abrasion Testing, Bond Index
Machine, Flotation, Filter Pressure
Specifications
 Digital temperature control
 Damper control
 Temperature -130C
 1 of 2.2kW element
 6 removable galvanized shelves 700x700m
 Between distance 173mm
 Can use on shelve 4pc small tray or 4 big
560L Dry Oven
Laboratory Equipment
Specifications
 Max 130 Degrees C.
 Stainless steel internal lining.
 High temperature resistant insulation.
 2 x mobile trolleys with high temperature
resistant castors.
 0.37kW recirculating fan – 380-415V 50Hz.
 3 x 4kW elements.
 Digital temperature control.
 Twin front operated damper control.
 Over temp protection.( Max setting on over
temp 220deg.
Drying Ovens, M2
Laboratory Equipment
Specifications
• Maximum Feed Size - 170 mm (85% of jaw
inlet)
• Usual Product Size - 25 mm
• Maximum Product Size - 50 mm
• Throughput at Usual Product Size -
3000kg/h
• Dust Extraction Points - Two
• Mass - 2000kg
• Motor Power - 7.5 kW, 3 phase
Jaw Crusher JC 3030S
Laboratory Equipment
Specifications
 Jaw Inlet - 200 mm x 130 mm
 Maximum Feed Size - 110 mm (85% of jaw
inlet)
 Usual Product Size - 6 mm
 Maximum Product Size - 35 mm
 Throughput at Usual Product Size - 500kg/h
 Dust Extraction Points - Two
 Dust Extraction Flow - 200 L/s
 Mass - 650kg
 Dimensions (lx w x h) - 840 x 570 x1400 mm
 Motor Power - 4 kW, 3 phase
JC2013 Jaw crusher
Laboratory Equipment
Specifications
 Jaw Inlet - 100 mm x 200 mm
 Maximum Feed Size - 70 mm (85% of jaw
inlet)
 Usual Product Size - 3 mm
 Maximum Product Size - 25 mm
 Throughput at Usual Product Size - 500kg/h
 Dust Extraction Points - 1
 Mass - 270kg
 Dimensions (lx w x h) - 720 x 475 x630/945
(with frame) mm
 Motor Power - 2,2 kW, 3 phase
JC1000
Jaw crusher
Laboratory Equipment
20 L receiving tray
Specifications
 Jaw Inlet - 100 mm x 200 mm with Rotary
divider in one unit
 Sample is crushed in the crusher, and then
after the hopper it falls into the sample
receptacle divider.
 Since the rotation speed is constant for
sample receiver, samples are distributed on
the tray in proportion to their volume.
Jaw CrusherDivider
JC1000RSD
Laboratory Equipment
Specifications
 Jaw Inlet - 60 mm x 100 mm with divider in
one unit
 Three parts: Frame, Receptacle Trays,
Divider.
 Geared motor transmits rotation to divider
in which there are five removable trays.
 Three trays have the same volume - 1/4 of
the original sample. Two trays have the
same volume - 1/8 of the initial sample; one
of them is set cutter which divides it into
two parts, providing a reduction in samples
from 1/8 to 1/80 by moving the partition.
JC50 Jaw crusher/ Divider
Laboratory Equipment
Specifications
• Jaw Inlet - 60 mm x 100 mm
• Maximum Feed Size - 50 mm (85% of jaw
inlet)
• Usual Product Size - 2 mm
• Maximum Product Size - 20 mm
• Throughput at Usual Product Size - 200kg/h
• Dust Extraction Points - 1
• Mass - 130kg
• Dimensions (lx w x h) - 640 x 340 x600 mm
• Motor Power - 1,1 kW, 3 phase ,
JC50
Jaw crusher
Laboratory Equipment
2 L receiving tray
Specifications
• Disc diameter -65 mm
• Maximum Feed Size -1 mm
• Usual Product Size - 0,05 mm
• Material disc- SiC
• Volume chamber -70cm3
• Mass - 19kg
• Dimensions (lx w x h) - 350 x 230 x260 mm
• Motor Power - 0.25 kW, 3 phase ,
Disc mill DM-65
Laboratory Equipment
Specifications
• Disc diameter -175 mm
• Maximum Feed Size -3 mm
• Distance between disc 0.1 -5.0 mm
• Usual Product Size - 0,1 mm
• Productivity -150 kg/hr
• Material disc- castle/ stainless still
• Mass - 140kg
• Dimensions (lx w x h) - 690 x 410 x905 mm
• Motor Power - 2.2 kW, 3 phase ,
Disc mill DM-175
Laboratory Equipment
Specifications
• Disc diameter -200 mm
• Maximum Feed Size -5 mm
• Distance between disc 0.1 -5.0 mm
• Usual Product Size - 0,1 mm
• Productivity -150 kg/hr
• Material disc- castle/ stainless still
• Mass - 140kg
• Dimensions (lx w x h) - 690 x 410 x905 mm
• Motor Power - 2.2 kW, 3 phase
Disc Mill
DM-200
Laboratory Equipment
Specifications
• Disc diameter -250 mm
• Maximum Feed Size -5 mm
• Distance between disc 0.1 -5.0 mm
• Usual Product Size - 0,1 mm
• Productivity - 300 kg/hr
• Material disc- castle/ stainless still
• Mass - 200kg
• Dimensions (lx w x h) - 930 x 410 x905 mm
• Motor Power - 4.0 kW, 3 phase
Disc Mill
DM-200
Laboratory Equipment
Specifications
 Rolls size 150x200 (LxD)
 Optimum Reduction Ratio 4:1
 Usual Product Size 1mm
 Throughput at Usual Product Size
Dependant on gap setting
 motor 2 x 1.1 kW
 Easy to adjust
 Fully enclosed dust cabin
Rolls
Crusher
Laboratory Equipment
Specifications
 Diameter of crushing con x 100 mm
 Maximum Feed Size - 10 mm
 Usual Product Size - variable
 Throughput at Usual Product Size - 30kg/h
 Mass - 62kg
 Dimensions (lx w x h) - 520 x 250 x420 mm
 Motor Power - 1,5kW, 3 phase
Cone Crusher
SALAS10
Laboratory Equipment
Principal of work - Advantages
 When rotational unbalance occurs from
centrifugal force, the crushing cone and
inner shell will still work.
 Material that falls on the guide in the
housing chamber will be vibrated and
gravity discharged through the nozzle.
 Selective crushing without overgrinding;
 3 speed selection of the oscillation in
crushing cone
 installation of long or short fingers
 Ability to work "under the rubble," without
dosage crushed material;
Cone Crusher
SALAS10
Laboratory Equipment
Specifications
 Volume of drum x 50 L
 RPM - 49
 The angle of inclination of the longitudinal
axis of the barrel to the axis of its rotation,
deg., "Without dosage crushed material;
 Mass -135kg
 Dimensions (lx w x h) - 1130 x 770 x1040 mm
 Motor Power - 0,75kW, 3 phase ,
 Material of drum- stainless steel
Mixer 50L
Laboratory Equipment
Specifications
 Available for sample from 10kg up to 60 kg
in different model design.
 Dividing sample automatically using
regulated vibro feeder system
 Size of reduction can be any according
requirements
 Easy to operate
 Representative result
Rotary sample divider
Laboratory Equipment
Specifications
 Width of grooves 10 mm
 Full sample receptacle volume 2x1,3 dm3
 Number of grooves piece 16
 Particle size of sample not more than 3
mm
 Overall dimensions,
L x W x H 260x215x200 mm
 Weight 3 kg
Riffle Splitter
Divider D10
Laboratory Equipment
Specifications
 Width of grooves 15 mm
 Full sample receptacle volume 2x4,4 dm3
 Number of grooves piece 16
 The particle size of the sample not more
than 5 mm
 Overall dimensions,
L x W x H 395x295x315 mm
 Weight 7.3kg
Riffle Splitter
Divider D15
Laboratory Equipment
Specifications
 Width of grooves 20 mm
 Full sample receptacle volume 2x10 dm3
 Number of grooves piece 16
 The particle size of the sample not more
than 6.5 mm
 Overall dimensions,
L x W x H 420x375x370mm
 Weight 10.8kg
Riffle Splitter
Divider D20
Laboratory Equipment
Specifications
 Touch Screen for more accurate control
 Cabinet front is fully removable for easy
access and maintenance
 Internal control box for maximum safety
 2.2kW motor for extra power
 Power drive is separate to motor to reduce
wear
 Easy to adjust belt tension
 Maximum sample weight of 1600gms
 Pneumatic clamping system to ensure that a
full range of grinding bowls can be fitted
quickly
Pulverizer
PV2
Laboratory Equipment
Specifications
 Bowl jack for making lifting easier
 Swing arm with incorporated pneumatic
clamp
 Touch screen for more accurate control
 Internal control box for maximum safety
 4kW motor for extra power
 Power drive is separate to the motor to
reduce wear
 Two piece, acoustic insulated steel cabinet
 Easy to adjust belt tension
 particular size of 90% passing 75 micron in a
standard cycle.
Pulverizer
PV5
Laboratory Equipment
Specifications
 Fully painted mild steel body.
 Built in funnel & screen
 Mild steel barrel as standard. Stainless steel
available on request.
 Acoustic enclosure fitted as standard.
 Replaceable lifterbars.
Ball &
Rod Mill
Laboratory Equipment
Specifications
 Available different size:
 200x200 ball mill
 200x250 rod mill
 250x250 ball mill
 250x250 rod mill
 300x300 ball mill
 300x360 rod mill
Laboratory Equipment
Specifications
Bond index ball mill, supplied
complete with controls, stand,
funnel and screen, ball charge
Crate dimensions
1550 x 950 x 1500mm
mass 360kg
Bond Index Mill BWI (Ball or Rod)
Laboratory Equipment
Specifications
 Available: 5L; 10L; 13L; 21L; 40L
 Construction of Filter pressure has
cylindrical body with a filter cloth installed
at bottom.
 The slurry is poured into the top of unit.
 The lid is screwed down securely and
manually pressurised using the installed
control valve.
 The pressurised air then forces the excess
to be concentrated into a cake to be
removed at the bottom of the body
Filter Pressure
Laboratory Equipment
Specifications
• Impeller speed is variable
• Air supply is fed through impellor
shaft, this requires the machine to
be connected to an air supply
(compressor)
• Rotor diameters vary with the size
of the cell being used.
• Available different volume of cells:
• 0.5; 0.75; 1.0; 1.5; 2.0; 3.0;5.0L or
others
Flotation Machine
Laboratory Equipment
Slides in this Section
 Fusion Furnaces – Gas & Electrical
 Cupellation Furnaces
 Multi Pour Systems
 Crucibles and Cupels
Description
Power Requirements:
Volts: 240v Phase: 1 Kilowatts: 1
Fuel Type: Natural Gas.
Gas Consumption: 540Mj Per Hr
Operating Pressure: 3.5Kpa
Gas Pressure Requirements:
Min Inlet: 3.5Kpa Max Inlet: 7Kpa
Measurements - Overall Height
1980mm, Working Height 935mm,
Overall Width 2070mm, Overall Depth
1200mm
Temperature 1100 C
50 Place Fusion Furnace Natural Gas
FAS-120-NG
Laboratory - Furnaces
Description
Volts: 110v Phase: 1 Kilowatts: 1
Fuel Type: Natural Gas Or LPG
Gas Consumption: 540Mj Per Hr
Operating Pressure: 3.5Kpa,
( 140 for LPG )
Gas Pressure Requirements:
Min Inlet: 3.5Kpa
Max Inlet: 7Kpa
50 Place Fusion Furnace
Laboratory - Furnaces
Furnaces available in different fuel
types and voltages:
Natural gas
Nat Gas/LPG
LPG
Oil / Diesel
Description
100-400 Samples per day
Electrical 3 phase
Transformer 24va Multi-tap 50-60Hz.
Crucibles: 25 x 50gram, 25 x
65gram,42 x 30gram, 42 x 40gram,
42 x 55 gram
Working Area
D*W*H = 560* 590* 195 mm
Dimension Size
L*W*H = 1640* 1890* 2030mm
Weight 1200KG
Temperature 1,150 C
Electric 25 Place, Fusion Furnace,
FAS-155-E
Laboratory Furnaces
Specifications
100 to 400 samples per day
Electrical Connection 3 phase
Transformer 10.5va Multi-tap 50-
60Hz. Crucibles: 25 x 50gram, 25 x
65gram,42 x 30gram, 42 x 40gram,
42 x 55 gram
Crucibles: 50x 6A, 50x 7A or 7AS
Working Area
D*W*H = 560* 590* 195 mm
Dimension Size
L*W*H = 1290* 1090* 1930mm
Weight 480KG
Temperature 1,110 C
Electric 50 Place, Cupellation Furnace
FAS-140-C
Laboratory Furnaces
Specifications
• Power Requirements:
• Volts: 240v Phase: 1 Kilowatts: 1
• Fuel Type: Natural Gas.
• Gas Consumption: 270Mj Per Hr
• Operating Pressure: 3.5Kpa
• Gas Pressure Requirements:
• Min Inlet: 3.5Kpa Max Inlet: 7Kpa
Dimension Size
L*W*H = 860* 990* 1700mm
Temperature 1,110 C
100 Place Cupellation Furnace,
Natural Gas - 240v, FAS-170-NG
Laboratory Furnaces
** 168 Place Fusion Furnace ( larger model available )
Specifications
Variety of multiple crucible loading
and pouring systems suit most fire
assay crucibles
Natural and LP gas, electric and
distillate-fired fusion furnaces and
cupellation furnaces
Cupel forks to suit various
configurations
Tongs, cupel trays and other manual
fire assay tools
Aluminium and Stainless Steel test
tube racks
Typical Fire Assay Multipour System
Laboratory Furnaces
Slides in this Section
 Installation and Maintenance
 Warranty
 Spare Parts
 Mining Technologies
 Technical Audits
 Seminars and Consulting
 Engineering and Design
Images of Spare Parts Pouring Mould 7 place 55g
Laboratory
Spare Parts
Bowls and Discs for Pulverisers
Laboratory
Spare Parts
 Bowls Available for sample weights 50g to 3.5Kg
Suitable for following mills:
 LM1, LM2, LM5 ( Essa, FLS ) and model PV2, PV5
 B300, B400, B800, B1000, B2000, B5000
We provide Spare Parts for all
Laboratory
Spare Parts
 Mills
 Crushers
 Furnaces
 Sampling Automation Systems
 Please contact us for detailed lists
 Reagents
 PAX, MIBC
 Flocculants
 Grinding Rods
 Grinding Balls
 Conveyors
 Conveyor Belts
 Idlers
 Filtration
 Industrial Cones
 Industrial Screens
 Grizzlies
 Plastic Mesh
 Wire Mesh
Additional Products,
More Information available on request
Presentation 19.01.2015
Thank you for your attention.
Questions?

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Salas 70 pages - master slide show - chris and sabina 21.01.2015

  • 2. We studied your company prior to making presentation:  Company facts here We are here to “Listen and Learn” Our goal is to: About You:  Identify needs;  Determine your ultimate goal;  Proposing creative, durable solutions;  Provide guaranteed customer service;  That is the commitment of SALAS consultants
  • 3. Two Partners – Privately Held  Company registered in Province of Ontario ( Midland, ON – Head Office )  Russian Partner has 20 years experience in Mining and Laboratory Equipment  Canadian Partner has 13 years experience in Drilling, Exploration, and Mining Technologies . 15 years renewable energy experience.  GOAL: To bring proven, cost effective, more efficient - Sampling, Automation, Lab & Assay Supplies to Mining Companies in North and South America. Where we have done business About Us: China Kazakhstan Australia Tajikistan Canada United States South Africa Chile Peru Mexico Russia Uzbekistan
  • 4. Slides in this Section  Sampling dry materials  Sampling slurry materials
  • 5. Schematic Drawing  Example of system taking sample 300mm  Receiving the end representative sample  Systems more specific for each mine can be developed by SALAS.  Free initial drawings available for qualified buyers with project specifics that they can supply. Sampling Design
  • 6. Advantages Sampling wet or dry Sampling  Cross all stream  Accurate for taking samples  Pneumatic driver  Easily maintained  Self lubricating
  • 7. Example of installation in Apatit ( near Murmansk, RU ) Pneumatic Sampler PRO Sampling
  • 8. Example installation in Aldangold Sampler with electro control motor Sampling
  • 9. Model PRO 6 Cross stream sampler Sampling
  • 10. Model PRO 20 ( angle view ) Model PRO 20 ( side view ) Sampling
  • 11. Specifications  Fully enclosed unit containing a rotating sample cutter that passes at constant speed through the falling stream of slurry or free flowing solids entering it. Correct cutter geometry design ensures radial cutter edges accurately cut a fixed portion of the stream. The portion of the stream sampled by the cutter is diverted to the customer’s sample collection system while the remainder passes through for continuous discharge. VEZIN Sampling Equipment
  • 12. Specifications  One, two or four cutters can be fitted to ensure a representative sample is collected.  The cutters and liners are readily replaceable in the field. VEZIN Sampling Equipment
  • 13. Desription  The UNICAL® Density Analyser is portable, hand-held calibration tool for the Production Supervisor or Instrument Technician. Fast system.  Stainless steel sampling flasks in one or 10 litre capacity.  Certified calibration weights to allow rapid verification of the analyser accuracy UNICAL Sampling
  • 14. Advantage of “Rapide” System  Small volume of sample  Express analysis of volume products  Algorithm renders sample cutting, delivery, analysis, splitting, and dehydration completely automated  Measuring cycle of product is 15 minutes or greater  System adaptable to specific conditions of X-ray spectrometer. Sample delivery. Sample preparation. Sampling - Rapide
  • 15. Advantage  All devices are equipped with electronic control  Siemens Logo blocks and contains all the required safety and switching components  Custom designed for your needs and system requirements Control box. Sampling - Rapide
  • 16. System for preparing samples to analyser Courier Sampling system “Rapide”, Norilsky Nikel, RU Sampling
  • 17. A multiplexer for supplying liquid pulp samples to the analyzer Outotec Courier Jet pumps for liquid samples to the analyzer Outotec Courier Sampling - Rapide
  • 18. Advantage of “Rapide” System  Small volume of sample  Express analysis of volume products  Algorithm renders sample cutting, delivery, analysis, splitting, and dehydration completely automated  Measuring cycle of product is 15 minutes or greater  System adaptable to specific conditions of X-ray spectrometer. Sample delivery. Sample preparation. Sampling - Rapide
  • 19. Slides in this Section  Pneumatic Transport Sample System  Automation of the system.
  • 20. Description of “Rapide” Photo of 15 lines sample cutting  Variable sample from cutting flow  Sample accumulation  Sample received at delivery block  Split with pneumatic drive  Sample dehydration  Pumping device  Pneumatic control boxes  Proprietary software runs system Sampling - Rapide “Rapide” system can be adapted to Saturn, Pluton, Courier systems.
  • 21. Photographs of “Rapide” System installed at Kaztsink, Kazakhstan  Control box uses GE and FANUC Photographs of “Rapide” System installed at Norilskiy, Russia Sampling - Rapide  Complete system can be designed by SALAS
  • 22. Advantage of “Propul” System  Send samples, documents, other material objects through system  Everything moved by capsule  Fast delivery times  Accurate analysis at appropriate labs  Documents delivered from department to department, building to building, all in same day. “Propul” is most effective way to send samples for analysis Sampling - Propul
  • 23. Description of “Propul” System  Speeds of 8 to 10 mps  Steel or polyethylene pipes 95mm  Maximum weight of object 2.5kg  Blower powered with any level req’d  Strong joints, system connects and disconnects quickly  Service life of not less than 10 years “Propul” installation at Norilskiy Sampling - Propul
  • 24. Advantage of “Reactifs” System ( Flotation Reagents and Lime Batch )  Proprietary software controlled  Feed calculation and flow rate performed in real time  Reagents non-crystalized in air  Purification process  Direct flow valves or pumps  System adaptable to Burkert, Milton Roy, Etatron and others  Sensors control expenditure of reagents and residual concentrations Automated reagent batch control systems increase production. Sampling - Reactifs
  • 25. Schematics of “Reactifs” Sampling - Reactifs  Lime batching without crystallization  Lime batching reduces expenses
  • 26. Advantage of “Granule Density Meter(DM)” System  Small volume of sample  Reliable automated process  Best for Cu / Au granular readings  Measures percentage of solid particles and required size and density grade in decomposing products such as Pulps and Hydraulic mixtures.  Direct methods of measuring Numbered parts to right: 1) camera 2) settling tube 3) measuring device 4) pressure meter 5) gate 6) thermometer 7) signal lamp 8) level meter 9) pulp tube 10) calibrating vessel Schematics of “Granule Density Meter(DM)” Sampling – Granule(DM)
  • 27. Unique product developed from 1982  The technology of determined granulometric particle size by methods of sedimentation is known more then 100 years  Innovations were made fully automated and the process was completely successful from 1982  Advantages: particle size and density measured together at the same time  Control for process on PC station Sampling – Granule(DM)
  • 28. Description of “Granule” System  Stability and accuracy of readings  Automation of sample cutting  Temperature compensation  Reading of hydraulic mixture viscosity  Differential measurements including inaccuracies associated with pressure monitor settings Graphs and Photos of “Granule” Sampling - Granule
  • 29. Description  Density (SGU).  Volumetric Flow Rate (m3/h)  Mass Flow Rate - wet or dry - (t/h)  Totalised dry mass (t)  Totalised wet flow (m3)  APPLICATIONS  Tailing to tailings dumps  Thickener underflow  Mass balance determination in wet processes Mass Flow Density Gauge Automation
  • 30. Advantage of “Analitique” System  Small volume of sample  15 lines of sample delivery  X-ray fluorescent analysis  Software sends data to ore plant  2 vacuum chanels reduces hardware inaccuracies  Time of analysis is 20-100 seconds Schematics of “Analitique” Sampling - Analitique
  • 31. Automation - OTHER  Level Measurement  Gamma - Continuous Level  Gamma - Cyclone Blockage Detection  Gamma - Point Level Switches  Microwave Level Gauges  Tilt Switches  Ultrasonic Level Gauges  Calibration & Auxiliary Equipment  Density Analysers / Calibrators  I-Tag Electronic Isotope Tag  Model 13 Actuator Positioner  PID Controllers  Process Variable Indicator  Radiation Measurement  Speed Sensors & Switches  Density Measurement  Density Analysers / Calibrators  Density Control Systems  Mass Flow Density Gauges  Model NDG-420/421  Blocked Chute Detector  Gamma Level Switch  Microwave Switch  In-Motion Truck Scales  Static Weighing  Bench Scales  Bin / Silo / Hopper Weighing  Blending & Batching Systems  Load Cells  Platform Scales
  • 32. Slides in this Section  Sample Preparation – Crushers, Dividers, Mills  Metallurgical Testing Equipment – Abrasion Testing, Bond Index Machine, Flotation, Filter Pressure
  • 33. Specifications  Digital temperature control  Damper control  Temperature -130C  1 of 2.2kW element  6 removable galvanized shelves 700x700m  Between distance 173mm  Can use on shelve 4pc small tray or 4 big 560L Dry Oven Laboratory Equipment
  • 34. Specifications  Max 130 Degrees C.  Stainless steel internal lining.  High temperature resistant insulation.  2 x mobile trolleys with high temperature resistant castors.  0.37kW recirculating fan – 380-415V 50Hz.  3 x 4kW elements.  Digital temperature control.  Twin front operated damper control.  Over temp protection.( Max setting on over temp 220deg. Drying Ovens, M2 Laboratory Equipment
  • 35. Specifications • Maximum Feed Size - 170 mm (85% of jaw inlet) • Usual Product Size - 25 mm • Maximum Product Size - 50 mm • Throughput at Usual Product Size - 3000kg/h • Dust Extraction Points - Two • Mass - 2000kg • Motor Power - 7.5 kW, 3 phase Jaw Crusher JC 3030S Laboratory Equipment
  • 36. Specifications  Jaw Inlet - 200 mm x 130 mm  Maximum Feed Size - 110 mm (85% of jaw inlet)  Usual Product Size - 6 mm  Maximum Product Size - 35 mm  Throughput at Usual Product Size - 500kg/h  Dust Extraction Points - Two  Dust Extraction Flow - 200 L/s  Mass - 650kg  Dimensions (lx w x h) - 840 x 570 x1400 mm  Motor Power - 4 kW, 3 phase JC2013 Jaw crusher Laboratory Equipment
  • 37. Specifications  Jaw Inlet - 100 mm x 200 mm  Maximum Feed Size - 70 mm (85% of jaw inlet)  Usual Product Size - 3 mm  Maximum Product Size - 25 mm  Throughput at Usual Product Size - 500kg/h  Dust Extraction Points - 1  Mass - 270kg  Dimensions (lx w x h) - 720 x 475 x630/945 (with frame) mm  Motor Power - 2,2 kW, 3 phase JC1000 Jaw crusher Laboratory Equipment 20 L receiving tray
  • 38. Specifications  Jaw Inlet - 100 mm x 200 mm with Rotary divider in one unit  Sample is crushed in the crusher, and then after the hopper it falls into the sample receptacle divider.  Since the rotation speed is constant for sample receiver, samples are distributed on the tray in proportion to their volume. Jaw CrusherDivider JC1000RSD Laboratory Equipment
  • 39. Specifications  Jaw Inlet - 60 mm x 100 mm with divider in one unit  Three parts: Frame, Receptacle Trays, Divider.  Geared motor transmits rotation to divider in which there are five removable trays.  Three trays have the same volume - 1/4 of the original sample. Two trays have the same volume - 1/8 of the initial sample; one of them is set cutter which divides it into two parts, providing a reduction in samples from 1/8 to 1/80 by moving the partition. JC50 Jaw crusher/ Divider Laboratory Equipment
  • 40. Specifications • Jaw Inlet - 60 mm x 100 mm • Maximum Feed Size - 50 mm (85% of jaw inlet) • Usual Product Size - 2 mm • Maximum Product Size - 20 mm • Throughput at Usual Product Size - 200kg/h • Dust Extraction Points - 1 • Mass - 130kg • Dimensions (lx w x h) - 640 x 340 x600 mm • Motor Power - 1,1 kW, 3 phase , JC50 Jaw crusher Laboratory Equipment 2 L receiving tray
  • 41. Specifications • Disc diameter -65 mm • Maximum Feed Size -1 mm • Usual Product Size - 0,05 mm • Material disc- SiC • Volume chamber -70cm3 • Mass - 19kg • Dimensions (lx w x h) - 350 x 230 x260 mm • Motor Power - 0.25 kW, 3 phase , Disc mill DM-65 Laboratory Equipment
  • 42. Specifications • Disc diameter -175 mm • Maximum Feed Size -3 mm • Distance between disc 0.1 -5.0 mm • Usual Product Size - 0,1 mm • Productivity -150 kg/hr • Material disc- castle/ stainless still • Mass - 140kg • Dimensions (lx w x h) - 690 x 410 x905 mm • Motor Power - 2.2 kW, 3 phase , Disc mill DM-175 Laboratory Equipment
  • 43. Specifications • Disc diameter -200 mm • Maximum Feed Size -5 mm • Distance between disc 0.1 -5.0 mm • Usual Product Size - 0,1 mm • Productivity -150 kg/hr • Material disc- castle/ stainless still • Mass - 140kg • Dimensions (lx w x h) - 690 x 410 x905 mm • Motor Power - 2.2 kW, 3 phase Disc Mill DM-200 Laboratory Equipment
  • 44. Specifications • Disc diameter -250 mm • Maximum Feed Size -5 mm • Distance between disc 0.1 -5.0 mm • Usual Product Size - 0,1 mm • Productivity - 300 kg/hr • Material disc- castle/ stainless still • Mass - 200kg • Dimensions (lx w x h) - 930 x 410 x905 mm • Motor Power - 4.0 kW, 3 phase Disc Mill DM-200 Laboratory Equipment
  • 45. Specifications  Rolls size 150x200 (LxD)  Optimum Reduction Ratio 4:1  Usual Product Size 1mm  Throughput at Usual Product Size Dependant on gap setting  motor 2 x 1.1 kW  Easy to adjust  Fully enclosed dust cabin Rolls Crusher Laboratory Equipment
  • 46. Specifications  Diameter of crushing con x 100 mm  Maximum Feed Size - 10 mm  Usual Product Size - variable  Throughput at Usual Product Size - 30kg/h  Mass - 62kg  Dimensions (lx w x h) - 520 x 250 x420 mm  Motor Power - 1,5kW, 3 phase Cone Crusher SALAS10 Laboratory Equipment
  • 47. Principal of work - Advantages  When rotational unbalance occurs from centrifugal force, the crushing cone and inner shell will still work.  Material that falls on the guide in the housing chamber will be vibrated and gravity discharged through the nozzle.  Selective crushing without overgrinding;  3 speed selection of the oscillation in crushing cone  installation of long or short fingers  Ability to work "under the rubble," without dosage crushed material; Cone Crusher SALAS10 Laboratory Equipment
  • 48. Specifications  Volume of drum x 50 L  RPM - 49  The angle of inclination of the longitudinal axis of the barrel to the axis of its rotation, deg., "Without dosage crushed material;  Mass -135kg  Dimensions (lx w x h) - 1130 x 770 x1040 mm  Motor Power - 0,75kW, 3 phase ,  Material of drum- stainless steel Mixer 50L Laboratory Equipment
  • 49. Specifications  Available for sample from 10kg up to 60 kg in different model design.  Dividing sample automatically using regulated vibro feeder system  Size of reduction can be any according requirements  Easy to operate  Representative result Rotary sample divider Laboratory Equipment
  • 50. Specifications  Width of grooves 10 mm  Full sample receptacle volume 2x1,3 dm3  Number of grooves piece 16  Particle size of sample not more than 3 mm  Overall dimensions, L x W x H 260x215x200 mm  Weight 3 kg Riffle Splitter Divider D10 Laboratory Equipment
  • 51. Specifications  Width of grooves 15 mm  Full sample receptacle volume 2x4,4 dm3  Number of grooves piece 16  The particle size of the sample not more than 5 mm  Overall dimensions, L x W x H 395x295x315 mm  Weight 7.3kg Riffle Splitter Divider D15 Laboratory Equipment
  • 52. Specifications  Width of grooves 20 mm  Full sample receptacle volume 2x10 dm3  Number of grooves piece 16  The particle size of the sample not more than 6.5 mm  Overall dimensions, L x W x H 420x375x370mm  Weight 10.8kg Riffle Splitter Divider D20 Laboratory Equipment
  • 53. Specifications  Touch Screen for more accurate control  Cabinet front is fully removable for easy access and maintenance  Internal control box for maximum safety  2.2kW motor for extra power  Power drive is separate to motor to reduce wear  Easy to adjust belt tension  Maximum sample weight of 1600gms  Pneumatic clamping system to ensure that a full range of grinding bowls can be fitted quickly Pulverizer PV2 Laboratory Equipment
  • 54. Specifications  Bowl jack for making lifting easier  Swing arm with incorporated pneumatic clamp  Touch screen for more accurate control  Internal control box for maximum safety  4kW motor for extra power  Power drive is separate to the motor to reduce wear  Two piece, acoustic insulated steel cabinet  Easy to adjust belt tension  particular size of 90% passing 75 micron in a standard cycle. Pulverizer PV5 Laboratory Equipment
  • 55. Specifications  Fully painted mild steel body.  Built in funnel & screen  Mild steel barrel as standard. Stainless steel available on request.  Acoustic enclosure fitted as standard.  Replaceable lifterbars. Ball & Rod Mill Laboratory Equipment
  • 56. Specifications  Available different size:  200x200 ball mill  200x250 rod mill  250x250 ball mill  250x250 rod mill  300x300 ball mill  300x360 rod mill Laboratory Equipment
  • 57. Specifications Bond index ball mill, supplied complete with controls, stand, funnel and screen, ball charge Crate dimensions 1550 x 950 x 1500mm mass 360kg Bond Index Mill BWI (Ball or Rod) Laboratory Equipment
  • 58. Specifications  Available: 5L; 10L; 13L; 21L; 40L  Construction of Filter pressure has cylindrical body with a filter cloth installed at bottom.  The slurry is poured into the top of unit.  The lid is screwed down securely and manually pressurised using the installed control valve.  The pressurised air then forces the excess to be concentrated into a cake to be removed at the bottom of the body Filter Pressure Laboratory Equipment
  • 59. Specifications • Impeller speed is variable • Air supply is fed through impellor shaft, this requires the machine to be connected to an air supply (compressor) • Rotor diameters vary with the size of the cell being used. • Available different volume of cells: • 0.5; 0.75; 1.0; 1.5; 2.0; 3.0;5.0L or others Flotation Machine Laboratory Equipment
  • 60. Slides in this Section  Fusion Furnaces – Gas & Electrical  Cupellation Furnaces  Multi Pour Systems  Crucibles and Cupels
  • 61. Description Power Requirements: Volts: 240v Phase: 1 Kilowatts: 1 Fuel Type: Natural Gas. Gas Consumption: 540Mj Per Hr Operating Pressure: 3.5Kpa Gas Pressure Requirements: Min Inlet: 3.5Kpa Max Inlet: 7Kpa Measurements - Overall Height 1980mm, Working Height 935mm, Overall Width 2070mm, Overall Depth 1200mm Temperature 1100 C 50 Place Fusion Furnace Natural Gas FAS-120-NG Laboratory - Furnaces
  • 62. Description Volts: 110v Phase: 1 Kilowatts: 1 Fuel Type: Natural Gas Or LPG Gas Consumption: 540Mj Per Hr Operating Pressure: 3.5Kpa, ( 140 for LPG ) Gas Pressure Requirements: Min Inlet: 3.5Kpa Max Inlet: 7Kpa 50 Place Fusion Furnace Laboratory - Furnaces Furnaces available in different fuel types and voltages: Natural gas Nat Gas/LPG LPG Oil / Diesel
  • 63. Description 100-400 Samples per day Electrical 3 phase Transformer 24va Multi-tap 50-60Hz. Crucibles: 25 x 50gram, 25 x 65gram,42 x 30gram, 42 x 40gram, 42 x 55 gram Working Area D*W*H = 560* 590* 195 mm Dimension Size L*W*H = 1640* 1890* 2030mm Weight 1200KG Temperature 1,150 C Electric 25 Place, Fusion Furnace, FAS-155-E Laboratory Furnaces
  • 64. Specifications 100 to 400 samples per day Electrical Connection 3 phase Transformer 10.5va Multi-tap 50- 60Hz. Crucibles: 25 x 50gram, 25 x 65gram,42 x 30gram, 42 x 40gram, 42 x 55 gram Crucibles: 50x 6A, 50x 7A or 7AS Working Area D*W*H = 560* 590* 195 mm Dimension Size L*W*H = 1290* 1090* 1930mm Weight 480KG Temperature 1,110 C Electric 50 Place, Cupellation Furnace FAS-140-C Laboratory Furnaces
  • 65. Specifications • Power Requirements: • Volts: 240v Phase: 1 Kilowatts: 1 • Fuel Type: Natural Gas. • Gas Consumption: 270Mj Per Hr • Operating Pressure: 3.5Kpa • Gas Pressure Requirements: • Min Inlet: 3.5Kpa Max Inlet: 7Kpa Dimension Size L*W*H = 860* 990* 1700mm Temperature 1,110 C 100 Place Cupellation Furnace, Natural Gas - 240v, FAS-170-NG Laboratory Furnaces ** 168 Place Fusion Furnace ( larger model available )
  • 66. Specifications Variety of multiple crucible loading and pouring systems suit most fire assay crucibles Natural and LP gas, electric and distillate-fired fusion furnaces and cupellation furnaces Cupel forks to suit various configurations Tongs, cupel trays and other manual fire assay tools Aluminium and Stainless Steel test tube racks Typical Fire Assay Multipour System Laboratory Furnaces
  • 67. Slides in this Section  Installation and Maintenance  Warranty  Spare Parts  Mining Technologies  Technical Audits  Seminars and Consulting  Engineering and Design
  • 68. Images of Spare Parts Pouring Mould 7 place 55g Laboratory Spare Parts
  • 69. Bowls and Discs for Pulverisers Laboratory Spare Parts  Bowls Available for sample weights 50g to 3.5Kg Suitable for following mills:  LM1, LM2, LM5 ( Essa, FLS ) and model PV2, PV5  B300, B400, B800, B1000, B2000, B5000
  • 70. We provide Spare Parts for all Laboratory Spare Parts  Mills  Crushers  Furnaces  Sampling Automation Systems  Please contact us for detailed lists  Reagents  PAX, MIBC  Flocculants  Grinding Rods  Grinding Balls  Conveyors  Conveyor Belts  Idlers  Filtration  Industrial Cones  Industrial Screens  Grizzlies  Plastic Mesh  Wire Mesh Additional Products, More Information available on request
  • 71. Presentation 19.01.2015 Thank you for your attention. Questions?