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Selecting the Right Pump for Flow Conditions
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Selecting the right pump for the application -- what to consider
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Selecting the Right Pump for Flow Conditions
1.
Selecting the Right
Pump Brian Gongol DJ Gongol & Associates, Inc. April 10, 2017 Iowa AWWA Short Course Ankeny, Iowa
2.
** The obvious
questions **
3.
What are we
pumping?
4.
What are the
flow and head conditions?
5.
Is this a
replacement or a blank-sheet job?
6.
Are there site
constraints?
7.
Are there statutory
constraints?
8.
** Solids/no solids
**
9.
No solids
10.
Minor/incidental solids
11.
Reducible solids
12.
Passable solids
13.
Stringy solids
14.
** Suitability to
purpose **
15.
One condition forever?
16.
Future conditions?
17.
Relocation/portability?
18.
Specialty fluids?
19.
Trying to do
one thing well?
20.
Trying to do
many things not so well?
21.
Example: Risks with
grinder pumps
22.
Example: Duty and
backwash w/same pumps
23.
** Flexibility **
24.
Future conditions
25.
New construction/industry
26.
Pipe friction changes
27.
Friction losses aren't
just theoretical
28.
** Maintainability **
29.
Can it be
opened?
30.
On-site, in-situ?
31.
Requires a service
shop?
32.
Modifications to piping
for removal?
33.
** Do you
get advance warning of trouble? **
34.
Visible indicators
35.
Oil sight glasses
36.
Seal failure warnings
37.
** Wearing concerns
**
38.
Chemicals
39.
Inorganic solids
40.
Corrosion
41.
Cavitation
42.
** Four types
of curves **
43.
Steep system, steep
pump
44.
Steep system, flat
pump
45.
Flat system, steep
pump
46.
Flat system, flat
pump
47.
** Systemic questions
**
48.
Duty only
49.
Duty and jockey
50.
Paced flow
51.
Hydro-pneumatic tanks
52.
Staged/series
53.
Parallel
54.
Parallel/series
55.
** Total life-cycle
cost **
56.
Hydraulic efficiency
57.
Energy use
58.
Maintenance efficiency
59.
Expected useful life
60.
Cost of downtime
61.
** Total system
efficiency ** A much larger question than simple hydraulic efficiency
62.
** Hydraulic efficiency
**
63.
Clearances
64.
Vanes
65.
Coatings
66.
Straight pipe
67.
Suction diffusers
68.
** Maintenance efficiency
**
69.
Preventive/predictive maintenance
70.
Knowledge-building through maintenance
71.
Interchangeability of parts
72.
Special tools to
maintain
73.
Special training to
operate or maintain
74.
Maintenance-friendly site layout
75.
** Durability/longevity **
76.
How long will
it last?
77.
Longevity with maintenance
78.
Longevity without maintenance
79.
Can the system
survive periods of neglect?
80.
** Backup operations
**
81.
Backup power
82.
Backup pumps (on
the shelf)
83.
Backup parts
84.
Backup parts kits
(seals, rotating assemblies)
85.
** Examples **
86.
Recessed lift station
(140 gpm @ 50' tdh)
87.
WWTP process (325
gpm @ 13' tdh) - sludge
88.
Booster pump (14,000
gpm @ 130' tdh)
89.
RDT wash booster
pump (50 gpm @ 75' tdh)
90.
Snow-making application 160
gpm @ 800' tdh 240 gpm @ 825' tdh 320 gpm @ 870' tdh
91.
Brine waste (900
gpm @ 99')
92.
Low-flow booster station
(28,240' of pipe) 31 gpm @ 142' tdh 48 gpm @ 178' tdh
93.
Portable (1000 gpm
@ 20' tdh) - stormwater
94.
Sewage lift station
(300 gpm @ 50' tdh)
95.
Combined sewer/high I&I
2,000 gpm @ 50' tdh 5,000 gpm @ 75' tdh
96.
Questions? Thank you
for your time! Brian Gongol DJ Gongol & Associates 515-223-4144 www.gongol.net info@gongol.net @djgongol on Twitter facebook.com/djgongol
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