how to collect the real-time data in garment production

1. BAHIR DAR UNIVERSITY
ETHIOPIAN INSTIUTE OF TEXTILE AND FASHION TECHNOLOGY
(EITEX)
Seminar on : RealTime data in Garment Production
BY : KIBROM G/HER
1st year MSc fashion technology
Bahir Dar, Ethiopia
May 17, 2019

2. contents
Introduction Real Time
Data
Garment Industry Vs Real
Time Data
Why Real Time Data Need
In Garment Industry?

3. What Is Real Time Data?
• Real-time data (RTD) is information that
is delivered immediately after collection.
There is no delay in the timeliness of the
information provided. Real-time data is
often used for navigation or tracking.

4. Real time information sharing
in apparel industry
Real Time Is An Information Technology (It)-
enabled Scheme Providing
Necessary Information To Users As Soon As
Things Are Rolled Out. It Is Important For
An Apparel Industry To Ensure Smooth
Workflow by Sharing Information In Real
Time Within And Between Departments.

5. Garment Industry Vs Real Time Data
• The apparel industry has been regarded generally as lagging
behind other industries such as electronics and automotive
industries in regards to the utilization of innovative technologies
• For tracing the textile products is difficult because of the
properties of textile material so its difficult to gain the real time
data related to the product
• Most of the garment industry they use a paper to trace their
product information
• The automation level of the machineries .Most of the
production is done only one task example sewing machine only
doing sewing it can not able to record the data
• All garment industry machinery are not Networking to each
other

7. Why real time
data need in
Garment
industry?
To maximize the utilization of the shop floor
employees, production managers, and line
supervisors need information on real-time.
Managers can take the decision quickly if
they are informed with correct data on the
real-time basis.
production status to control real time
production
They can check the shop floor reports and
data from anywhere with internet
connectivity.

8. What is
Industry 4.0?

10. QONDAC Networks, Production Monitoring Solutions by Dürkopp Adler

11. Durkopp Adler is a German manufacturer
of material handling systems and industrial
sewing machines that are used in the
manufacture of garment and upholstery.
Headquarter location Bielefeld, Germany
Founded 1860

13. What is
QONDAC
Network
System
• To make the digital sewing factory a reality,
Dürkopp Adler has developed the QONDAC
NETWORKS, production monitoring system
• that links up to 1500 sewing machines in a
network
• analyzes productivity
• status of each machine
• enables remote maintenance access.

16. The system
able us to
Captures real-time production information from each
workstation, each section, each line and each process.
Provides workers’ idle time, lost time and actual bundle
work time data
Calculate the true labor cost of garment production
Identifies bottleneck operations on the floor
Helps in line balancing by providing minute by minute
production data and inventory details

17. Reference
• https://www.duerkopp-
adler.com/en/main/news/QONDAC/
• https://www.onlineclothingstudy.com/
2018/10/qondac-networks-production-
monitoring.html
• https://www.onlineclothingstudy.com/
2014/09/impact-of-real-time-shop-
floor-control.html

18. Thank you Question