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engineering portfolio 26-11-22.pdf
- 1. BILAL MASOOD Engineer & Artist 2022 ENGINEERING
- 2. Portfolio BILAL MASOOD ENGINEERING INDUSTRY PAINTS INKS WORK FORCE FABRICATIONN PAPER MEMBRANE DESIGN INDUSTRY ILLUSTRATIONS SIMULATION CAD SOFTWARES PROTOTYPING MS-OFFICE MANAGEMENT TOOLS SAFETY
- 3. PAINT PROCESS INDUSTRY MANUAL COLOR MATCHING OPERATIONS DOCUMENTATION I WAS ASSISTANT WITH MANAGER FOR MANUAL COLOR MATCHING AND ASSIS- TANCE IN PROVIDING THE HELP AND ADVICE FOR MANUAL COLOR MATCHING I HAVE EXPERIENCE IN OPERATIONS, TESTING, QUALITY, CHEMICAL AND MATE- RIAL ENGINEERING IN PAINT INDUSTRY-THE DAILY OPERATIONS ALSO INCLUDE THE OPERATIONS OF PAINT PROCESSING MACHINARY. COMPREHENSIVE EXPERIENCE IN WRITING REPORTS, PRESENTATIONS, CHECK SHEETS MAKING , CHECK TABLES AND SOP’S etc PAINT BATCHES CALCULATIONS-EXCEL SHEETS THE PAINT BATCHES AND MASTER BATCHES ARE MADE USING THE CLCULATION SHEETS PRE- PARED IN EXCEL.I HAD MADE AND WOKED ON THEM AS DAILY OPERATIONS. FORMULATION PAINT PROCESS INDUSTRY PAINT BATCH CARD WRITING BALL MILL-PILOT MACHINE OPERATIONS The pilot ball mill I used in the industry lab for the testing and preparation of the Paint formulas The batch cards are written according to the paint formulas later they are changed according to the size of batch. The writing batch experience is about 5 years. The formulation is done using different chemicals, The formulas are established according to customer requirements.
- 4. BASKET MILL OPERATIONS PAINT PROCESSING EQUIPMENTS CLEANING OF TANK CLEANING MEDIA MOTOR TEST LOADING LOADING OF RESIN LOADING PIG- MENTS SLURRY MAKING COOLANT CHECK TEST RUNS SIGNS CHECK TABLE CHECK SAFETY SIGNS MIL SPEED ADJUST DISPERSION TEST VLAVE TEST COOLANT TEST MILL BASKET LEVELS MILL LEVEL CHECK SHEETS TABLES FILL SPEED MILL SPEED MEDIA LEKAGE UNLOADING MILL CLEANING MEDIA CLEANING VALVE CLEANING MILL PREPARATION MILL OPERATIONS MILL TROUBLE SHOOTINF MILL POST OPERATION 3 YEARS COMPREHENSIVE BASKET MILL LOADING, OPERATIONS AND POST OPERATION EXPERIENCE BALL MILL OPERATIONS CLEANING OF MILL TEST RUNS VALVE TEST MOTOR TEST SHAFT TESTS LUBRICATION BALL DIA TEST LOADING LOADING OF RESIN LOADING PIGMENTS TEST RUNS SIGNS CHECK TABLE CHECK SAFETY SIGNS MILL RUNNING TEST MILL LEVELS DISPERSION TEST TIME CALCULATIONS CHECK SHEETS SPEED VALVE UNLOADING MILL CLEANING VALVE CLEANING MILL PREPARATION MILL OPERATIONS MILL TROUBLE SHOOTINF MILL POST OPERATION 6-7 YEARS COMPREHENSIVE PAINT BALL MILL LOADING, OPERATIONS AND POST OPERATION EXPERIENCE PAINT PROCESSING EQUIPMENTS
- 5. MIXERS OPERATIONS WALL SIDE MOUNTED MIXER MOVING PARTS SAFE- TY SAFETY SIGNS CHECK IMPELLER CHECK SCREWS CHECK MOTOR CHECK PULLY CHECK CHECK SHEETS CLEANING OF MIXERS MOTOR TEST LOADING LOADING OF RESIN LOADING PIGMENTS SLURRY MAKING TEST RUNS CHECK SHEETS SPEED CLEANING LUBRICATION TAG MANAGEMENT PAINT HANDLING IN TANKS SAFETY OPERATION INDUSTRIAL TANKS HANDLING 6-7 YEARS COMPREHENSIVE MIXERS OPERATIONS AND SAFETY EXPERIENCE PAINT PROCESS INDUSTRY MATERIAL HANDLING AND PROCESSING SAFTY BY MSDS PPE FOR EMPLOYEES ARRANGING CONTAINER MANAGE MOIST PREVENTION LABELING & CODING ISOLATION FIRST AID MSDS FIRE SAFETY AL PASTE SAFETY CHECK SHEETS SAFETY BY MSDS FIRE SAFETY PPE CHECK SHEETS DRUMS HANDLING SAFETY SIGNS MSDS MATERIAL SAFETY PPE FOR WORK FORCE SAFETY SIGNS PROPER CARE ISOLATION PROPER CONTAINERS FIRE SAFETY VENTILATION VAPOUR MIST SAFETY PPE FOR EMPLOYEES RACK DESIGN STORAGE ROOM CONTAINERS SAFETY DRUMS HANDLING ISOLATION MSDS CHECK SHEETS PPE PIGMENTS & EXTENDERS RESINS ADDATIVES SOLVENTS NITROCELLULOSE MSDS FIRE SAFETY WATER SUPPLY PPE COOLING BUILDING CHECK SHEETS DRUMS HANDLING PPE 5-6-YEARS COMPREHENSIVE MATERIAL HANDLING EXPERIENCE • FILLING OF IN/OUT MATERIALS SHEETS • FILLING OF STOCK REG- ISTERS • LABELING OF STOCK • CODING • SAFETY SIGNS ON STOCK STOCKS WAREHOUSE SAFETY SIGNS FIRE EXTINGUSHERS DRUMS ARRANGEMENT PPE TROLLY SOP’S
- 6. PAINT INDUSTRY LAB PAINT TESTING • VISCOSITY • W/L CUP • Elcometer/Dispersion • cotton test • Hiding power • Stratch test • Film thickness • Spraying test • Pannel test • Dryig test • Oven test • Sampling • Pilot machine TEST FOR PAINTS TYPES • Stoving paints • NC Paints • Enamel Paints • Varnishes & Lacquars • Epoxy paints • AutoShine • Primers • WATER BASED LAB MANAGEMENT • LABELING CHEMICALS • ARRANGING CHEMICALS • SORTING CHEMICALS • CODING CHEMICALS LAB SAFETY • FIRE PROTECTION • SAFTY SIGNS • PPE • CHECK SHEETS 2-3 YEARS COMPREHENSIVE EXPERIENCE OF LAB TESTING OF PAINTS 5 YEARS DISPERSION TEST COMPREHENSIVE EXPERIENCE LAB TESTS WORK FORCE MANAGEMENT • LEADING • ORGANIZING • MOTIVATION • CONTROLLING • PLANNING PLAN THE DAILY PRODUCTION OPERATIONS TARGET AND MANAGEMENT THE WORK FORCE ACCORDING TO THEM, SETTING THE GOALS. ORGANIZING THE AVALIABLE RESOURSES ACCORDING TO THE PLAN, BEST OPTIMIZE THEM ACCORDING TO THE REQUIREMENTS LEADING THE WORK FORCE ACCORDING TO THE COMPLETE TASKS AND MANAGING THEM, DECISION MAK- ING AND PROPER COMMUNICATION. CONTROLLING THE WORK FORCE EACH TASK ACCORDING TO THE REQUIREMENT BY USING THE SYSTEMIC MOTIVATION IS AN IMPORTANT FACTOR TO ACHIVE THE DESIRED RESULTS, SO IT IS IMPORTANT FOR THE LEADER TO MOTIVATE ITS TEAM. BY SYSTEMIC USING MOTIVATION THEORIES. 6 YEARS COMPREHENSIVE DIRECT WORK FORCE MANAGEMENT EXPERIENCE OF ~10 PEOPLE • TRAINING TO GIVE THE PROPER TRAINING TO THE EMPLOYEES AND KEEP THEM UP TO DATE OF NEW TECHNOLOGIES • SAFETY OF WORK FORCE THE SAFETY OF WORK FORCE IS KEPT AT TOP LEVEL, TRAIN THEM ABOUT SAFETY AND PPE
- 7. INDUSTRIAL WORK SHEETS & TABLES PREPARATION & OPERATIONS The daily production management is done by check sheets and tables filling. I have comprehensive expe- rience of making of tables and check sheets for the daily operations, work force managemnt, equpment performance, production and equpment operations Preparation of tables and work sheets for the prop- er quality check, operations and maintenance of the equipments. I have comprehensive expe- rience of making of tables and check sheets for the daily operations and equpment performance. PREPARATION OPERATIONS 6 YEARS COMPREHENSIVE DIRECT PREPARATION, MAIN- TAINING AND OPERATION OF WORK SHEETS AND TABLES INK GRINDING MILL- THREE ROLLER MILL • PROCESSING • TIME OF GRINDING MILL CALULATION • OPTIMIZATION • FILLING WORK SHEET DESIGNING TIME CALCULATION- DIC
- 8. PACKAGING DESIGNING • AVALIABLE SYSTEM • HAZARDS • SUPPLY CHAIN • PROPERTIES REQUIRED • PACKAGING AVALIABLE • BASIC FORMULATIONS • ITERATION ENERGY FROM BIO GAS--PLANT DESIGN • PLANT DESIGN • MASS BALANCE • COSTING Vd = Sd × RT [ m3 = m3/day × number of days ] Temperature: Mesophilic 20 c to 35 c PH value Neutral PH 6.8 to 7.2 C/N ration Ranges from 20:1 to 30:1 Retention time 40 days 0 5 10 15 20 25 30 35 1 2 3 4 5 6 7 8 9 10 installed cost(lack) no of digesters no of digester and installed cost Series1 BIO GAS FROM WHEAT STRAW-PAPER PLANT DESIGNING OF BIOGAS DIGESTERS
- 9. SOLAR GEYSER DESIGNING & FABRICATION RENEWABLE ENERGY SOLAR GEYSER -WATER HEATING USING LENES • DESIGNING • FABRICATION • OPERATIONS Designing initial design using CORELDRAW software MEMBRANE DESIGN LAB FRUIT JUICES THROUGH MEMBRANES • Designing and processing of synthetic membranes. • Preparation of MOF like ZIF-8 • Solution casting of membranes • Using of Dead End equipments • Orientation report on membrane lab, Experiments procedures and equip- ments. • Preparation of membranes from plastic waste • Literarure review on peparation of membrane from waste materials • Conceptual study on the peparation of membrane from waste-polypropylene waste and poly ethyle waste--polypropylene waste (plates and glass) and poly ethyle waste ( shoping bags) • Fruit juices through membranes literature review CENTRIFUGE SOLUTION CASTING DEAD END
- 10. ENGINEERING RESEARCH PROCESS POSTERS EQUIPMENTS ILLUSTRATIONS CHARACTER RESEARCH ILLUSTRATION Vector based illustrations & Cutaway drawing for • Reports • Thesis • Research articles • Presentations 1. Equipments cutaways 2. Human figure 3D & 2D DRAWING 3D & 2D EQUIPMENTS 2D CHARACTER RESEARCH ILLUSTRATIONS DESIGNING FOR RESEARCH DOCUMENTS • THESIS • REPORTS • RESEARCH ARTICLE • PRESENTAIONS • PROJECTS
- 11. PROCESS ILLUSTRATION DRAWING:- EQUIPMENT CUTAWAYS 2D & 3D EQUIPMENT PROCESS FLOW EXPERIMENT PROCESS FLOW DOCUMENTS • THESIS • REPORTS • RESEARCH ARTICLE • PRESENTAIONS • PROJECTS TECHANICAL POSTER DESIGN FOR SEMINAR DESIGNING OF THE POSTERS & ILLUSTRATIONS FOR SEMINAR & PRESENTATIONS
- 12. SOFTWARES SIMULATION SOFTWARES MS OFFICE PROJECT MANAGEMENT SOFTWARES CAD SOFTWARES ENGINEERING WINDOW AND MAC SOFTWARES COMSOL MULTIPHYSICS ANSYS SIMULATION COMSOL PROJECTS MIND MAPPING SIMULATION
- 13. MULTIPHYSICS-V6 • HEAT TRANSPORT IN SOLIDS • HEAT TRANSPORT IN FLUIDS • BIO HEAT TRANSPORT • HEAT TRANSPORT IN TISSUES • CREEP FLOWS • LAMINAR FLOW • TURBULANT FLOWS • BUBBLE FLOW • CONJUGATE FLUID & HEAT TRANSPORT • LEVEL SET • REACTION ENGINEERING • TRANSPORT OF DILUTE SPECIES • TRANSPORT OF CONCENTRATED SPECIES • REACTION FLOW HEAT TRANSPORT MODULE FLUID FLOW MODULE MASS TRANSPORT MODULE REACTION MODULE PHYSICS COUPLING ALL PHYSICS STRUCTURE MODULE • SOLID MECHANICS • FLUID SOLID INTERACTION • SPECIES • REACTIONS • CON GRAPHS EXPERIENCE IN WORKING WITH PHYSICS AND DONE PROJECTS IN SIMULATUION COMSOL PROJECTS SIMULATING THE SPOT WELDING PROCESS WITH AN- IMATION AND COMPARING WITH ACTAUL PROCESS TO OPTIMZATION. SPOT WELDING BUBBLE REACTOR Physics used • Mass transport • Heat transport • Fluid flow • CRE • level set Physics used • Heat transport Simulate and optimize the ethyl acetate production in bubble reactor.
- 14. COMSOL PROJECTS DIRECT IRON REDUCTION STOOL PROPERTIES Design the museum stool to sustain maximum load Physics used • Mass transport • Heat transport • Fluid flow • CRE Physics used • Structure Mechanics Design the direct reduction of iron process to get maximum yield COMSOL PROJECTS UPHILL TEEMING CASTING ROTATING DRUM Physics used • Mass transport • Heat transport • Fluid flow Physics used • Mass transport • Fluid flow Design the uphill teeming process of molten metal Design the mixing of fluid in rotating drum.
- 15. COMSOL PROJECTS TEETH COMPOSITE SIMULATION Nano composites Estelite Sigma quick Multiphysics simulation , structure, heat and fluid Physics used • Mass transport • Heat transport • Fluid flow • Structure mechanics FLUIDS HEAT TRANSPORT Physics used • Heat transport • Fluid flow WATER in PRE-HEATING CO-CURRENT COUNTER-CURRENT COMSOL PROJECTS DOUBLE GLAZED WINDOW WINDOW PANEL SIMULATION POLYMERIC MEMBRANE DESIGN • MASS TRANSPORT • FLUID FLOW • HEAT TRANSPORT • FLUID FLOW TO EXAMINE THE HEAT TRANSPORT IN DOUBLE GLAZED WINDOW. HEAT TRANSPORT & MASS TRAPORT IN MEMBRANE SYSTEM
- 16. • FLUID FLOW IN PIPES & EQUIPMENTS • FLUID FLOW IN • COMPLEX GEOMETRY HEAT TRANSPORT IN SOLIDS HEAT TRANSPORT IN FLUIDS & SOLIDS FLUENT HEAT TRANSPORT CONJUGATE HEAT & FLUID STRUCTURE MULTIPHASE FLOW PROJECTS SOLIDS MECHANICS MIND MAPPING SIMULATION • MIND MAPPING PROCESS • MIND MAPPING EXPERIMENT SETUP • MIND MAPPING SIMULATION SETUP • MIND MAPPING COUPLING OF ALL PHYSICS • MIND MAPPING VARIABLES • MIND MAPPING VARIABLES MANUPULATION • MIND MAPPING SIMULATION STUDY SCHEME SOFTWARE CAD MODULE GEOMETRIES • ANSYS- DESIGN MODULAR • COMSOL - CAD MODULE EXTERNAL CAD IMPORTS • AUTOCAD CAD GEOMETRIES FOR SIMULATION MIND MAPPING SIMULATION
- 17. CAD SOFTWARES AUTO CAD AUTOCAD PROJECTS PROTOTYPING AUTODESK DELCAM AUTODESK INVENTOR FACTORY DESIGN PROTOTYPING AUTOCAD DESIGNING 2D TEETH CAD FOR SIMULATION AUTOCAD 3D AUTOCAD 2D DRAWING OF 2D AND 3D OBJECTS AUTOCAD ARCHITECTURE & MECHANICAL. THESE MODELS ARE ALSO USED IN THE SIMULATION PROJECTS. AUTOCAD ARCHITECTURE
- 18. PROTOTYPING SCALE MODELS MAKING PROTOTYPING-THE ARCHITUCTURE SCALE MODELS, AIRCRAFT MODELS AND OTHER MODELS ARE MADE USING THE PVC PLASTIC PIPES MATERIALS AND CARD BOARD MATERIAL.THE MODELS HAVE THE FUNCTION OF MOVING PARTS AND LIGHTENING SYSTEM. PRODUCT DESIGN BASICS • CONTEXT OF USE • DEFINE DESIGN PROBLEM-CLEAN TEETH • DEVELOPMENT OF ANOLOGY-BRUSH • PROCESS TREE-3 MODELS 1. ORIGINATE 2. DISTRIBUTE 3. USE 4. DISCARD • MATERIAL SELECTION • MAKING AND TESTING SOLAR LED PEN-DESIGNING
- 19. AUTOCAD PROTOTYPING FIRST THE AUTOCAD DRAWNING IS DRAWN USING THE REQUIRED DIMENSIONS OF THE COMPACT TOOTH BRUSH, WHICH IS A PART OF- DELF DESIGN COURSE PROJ- ECT AFTER DRAWING THE AU- TOCAD DRAWING OF THE OBJECT . THE PROTOTYPE MODEL WAS MADE USING PVC MATERIALS TO VALIDATE THE DESIGN- PROTOTYPING AND DESIGNING COMPACT TOOTH BRUSH AUTOCAD DRAWING PROTOTYPING USING AU- TOCAD DRAWING AUTODESK FACTORY DESIGN MAKING FACTORY DESIGN USING AU- TODESK FACTORY DESIGN ARCHITUC- TURE AND AUTODESK INVENTOR • EQUIPMENTS PROCESS EQUIPMENTS SAFETY EQUIPMENTS • FLOOR • WALLS • OFFICE DESIGN • BUILDING DESIGN EXPORT TO INVENTOR FOR 3D VIEW
- 20. AUTODESK INVENTOR-BASIC INVENTOR 2D & 3D INVENTOR NASTRAN BASICS SOLIDS STRUCTURE MECHANISC DEFINING SYSTEM • LINEAR & NON LINEAR SYSTEM(SYSTEMS) MATERIAL CONTRAINTS MESH SOLVE ANALYSIS INVENTOR 2D INVENTOR 3D AUTODESK NASTRAN IS PART OF AUTODESK INVENTOR USED FOR SIMULATION OF GEOMETRIES. POWER-SHAPE POWER-MILL DRAWING OF THE OBJECTS IN POWERSHAPE AND MILLING OPER- ATION USING POWERMILL.I HAVE CERTIFIED TRAINING IN IT AUTODEAK (BASIC )DELCAM
- 21. SOFTWARES MS-WORD MS-EXCEL MS-OFFICE MS-POWER POINT MS-VISIO MS-PROJECT MS-OFFICE PRESENTATIONS TRANSIONS FLOW DIAGRAMS ILLUSTRATIONS FLOOR DESIGNS ADVANCE DESIGNS DIAGRAMES WORDS PROCESSING PARAGRAPHS FORMATTING TABLES DIAGRAMES CHARTS SEQUENCING ACTIVITY SCHEDULING ACTIVITY RESOURCES POWER POINT EXCEL WORD PROJECT VISIO FLOW DIAGRAMS INDUSTRY FLOOR PLAN FLOOR DESIGNS PROCESS DIAGRAMS ADVANCE DESIGNS CELL FORMATING FORMULATIONS GRAPHS FROM CELL DATA CELL TABLES DATA ARRANGEMENTS
- 22. NC PAINTS PROCESS FLOW DIAGRAMS MS POWER POINT WAREHOUSE FLOOR DESIGN • FLOW SHEETS • FLOOR DESIGN • ILLUSTRATIONS • PROCESS FLOW • FLOW DIAGRAM ADVANCE PRESENTATION DESIGN & TRANSIONS MS POWER POINT
- 23. MS EXCEL & PUBLISHER • FORMULATIONS & FORMATTING • GRAPHS • TABLES • EXCEL CELL MANAGEMENT • DESIGNING COMPLEX SHEETS • CELL FORMATING • FORMULATIONS • GRAPHS FROM CELL DATA • CELL TABLES • DATA ARRANGEMENTS MS VISIO FLOOR PLAN DIAGRAMS INDUSTRIAL FLOOR PLAN DIAGRAMS FLOW CHARTS DIAGRAMS PROCESS FLOW DIAGRAMS MS PUBLISHETRR FLYERS BROUCHERS ADVERTISEMENT SCIENTIFIC MS EXCEL
- 24. MANAGEMENT PRODUCTION MANAGEMENT PROJECT MANAGEMENT PROJECT SOFTWARES CASE STUDY DESIGN
- 25. PROJECT MANAGEMENT SEQUENCING WBS MS-EXCEL SCHEDULING-GANNET CHART MS PROJECT SCHEDULING PROJECT SCHEDULING THE PROJECT SCHEDULING IS DONE USING MS EXCEL & MS PROJECT BY USING ACTIVITIES-
- 26. LESSON LEARNT LONGEST PATH # Type Description of change Request date Identified Requested by Priority Impact on plan Approved /reject /date Resolution/ Action/ Resolved date status 1 Team Introductionof experienced chemical engineer 8-6-21 Technical manager Medium Human resources Approved 10-6-21 Resolved/Hired new chemical engineer 7-7-21 Closed 2 Team Replace sick member/employee 10-6-21 Technical manager Urgent Human resource Approved 14-6-21 Resolved/replace dby healthy person 14-6-21 closed 3 Equipment Change theouter paint red Color 23-6-21 Civil engineer Low resource Approved 24-6-21 Change thecolor togrey open CHANGE LOG ISSUE LOG PRODUCTION SEQUENCING THE ORDERS USING EXCEL SHHET CHECKSHEETS & TABLES METHODS • CUSTOMER NEEDS • SMALL ODER FIRST • LARGE ORDER FIRST • EXPENSIVE ORDER FIRST • MACHINE PAINT COLOR • FIRST IN FIRST OUT • LAST IN LAST OUT FOR BATCH ORDERS USING • EXCEL GANETT CHARTS TO SCHEDULE • LEVELING-KANBAN INTERMEDIATE AGGRIGATE PLANNING SEQUENCING SCHEDULING CAPACITY PLANNING 5-6 YEARS COMPREHENSIVE EXPERIENCE IN SEQUENCING AND SCHEDULING PRODUCTION OF 40Ton/Month BATCHES PLANT LOADING PLANNING • LOADING • UNLOADING • SAFETY • CLEANING • TESTING • TABLE & CHECK SHEETS • SOP’S • SUPERVISION • OPTIMIZING
- 27. NAIVE METHOD MOVING AVERAGE METHOD EXPONENTIAL SMOOTHING TRENDS SEASON VARAITION ERRORS FORECASTING THE NC FORECASTING IS SHOWN IN THE T EXCEL TABLE AND GRAPHS TOOLS SURVEY DESIGN PROCESS IMPROVEMENT QUALITY TOOLS ANALYSIS TOOLS LEAN TOOLS DECISION TOOL
- 28. SURVEY DESIGN 0 2 4 6 8 10 12 14 16 18 20 SOP users total employees RESULTS REVISE & DESIGNS SURVEY QUESTIONS DESIGN • YES/NO QUESTIONS • LEVEL QUESTIONS • BEST CHOICE QUESTIONS • PICTURAL QUESTIONS • SUGGESSTION PARAGRAPH QUESTIONS • TICK ALL THAT APPLY survey CHECKED BY REPORTED TO MACHINE sop cleaning Check list performance Safety signs TOOL Drums # of ticks # of Ticks # of Ticks # of cross # of cross # of CROSS FINAL RECOMENDATIONS Final ticks Final cross Findings comments recommende d ADDITIOANL FINAL RECOMENDATIONS SURVEY DATA- CHECK SHEET • PROBLEM STATEMENT • PROPER SURVERY DESIGN • CHECK SHEETS • QUESTIONS DESIGN • REVISING THE RESULTS • CONCLUSIONS I HAVE INDUSTRIAL EXPERIENCE OF DESIGNING SURVEY FOR INDUSTRY DECISION TOOL • DECISION HIERARCHY • FRAME • CREATING ALTERNATIVES • DECISION TREE • ITTERATION
- 29. PDCA 8-WASTES-MUDA, MURI, MURA • PLAN • DO • CHECK • ACT ITTERATION CONTINUOUS PROCESS IMPROVEMENT LEAN TOOL KAIZEN Poka-yoke mistake proofing planning Quality control Quality improvement Quality 6 SIGMA - QUALITY • DEFINE • MEASURE • ANALYSE • IMPROVE • CONTROL I am using these tools in the industry for the better quality of the product and improve the process I HAVE INDUSTRIAL EXPERIENCE OF ANALYSIS AND QUALITY TOOLS IN INDUSTRY CHECK SHEETS & TABLES • WASTE CONTAINER MANAGEMENT • WASTE PRODUCT MANAGENT MANAGING 5S BOARD DEVELOPING CHECKSHEETS AND TABLES RED TAG DESIGNING CLEANING MANAGEMENT CHECK SHEETS & TABLES WASTE MANAGEMENT TAPES & MARKINGS 5S BOARDS RED TAG DESIGNING RISK LEVELS 5S- MANAGEMENT I HAVE INDUSTRIAL EXPERIENCE OF ANALYSIS AND QUALITY TOOLS IN INDUSTRY
- 30. LEAN TOOL Hoshin Kanri-POLICY DEVELOPMENT STEP-3 CREATE AN ANNUAL PLAN--CATCH BALL STEP-4 IMPLEMENT THE CASECADE GOALS STEP-5 IMPLEMENT OMP-OBJECTIVE MANAGEMENT PROCESS-PDCA Use master schedule to check the progress of plans Use control charts Hoshin matrix Step- 6 Diagnosis -identify good and bad points Deployment and Action Step-7 Reviews Weekly, month and early STEP- ESTABLISH MISION STEP-2 ESTABILSH THE BREAKTHOUGH PROCESS SWOT AND PESTAL ANALYSIS CREATE AND STEERING COMMITTEE DEFINE OBJECTIVE UNDERSTAND THE CURRENT SITUATION PROPOSE THE TARGET SEE FOR GAPS FISH BONE DIAGARM KEY FACTORS PARETO DIAGRAM VSM-VALUE STREAM MAPPING 5-WHY ANALYSIS • MEN • MATERIAL • MACHINE • METHOD • MANAGEMENT • ENVIRONMENT • EFFECTS PRIMARY CAUSES SECONDARY CAUSES FISH BONE DIAGRAM 5WHY & 1H I HAVE INDUSTRIAL EXPERIENCE OF ANALYSIS AND QUALITY TOOLS IN INDUSTRY
- 31. ANALYSIS TOOL EVENT TREE ANALYSIS FAULT TREE ANALYSIS MIND MAPPING ANALYSIS ROOT CAUSE ANALYSIS FMEA • 5 WHY • FISH BONE DIAGRAM • PARETO CHART • FMEA • Force field analysis • Affinity doagram • Tree Diagram PESTLE ANALYSIS I HAVE INDUSTRIAL EXPERIENCE OF ANALYSIS AND QUALITY TOOLS IN INDUSTRY ANALYSIS TOOL I HAVE INDUSTRIAL EXPERIENCE OF ANALYSIS AND QUALITY TOOLS IN INDUSTRY SWOT PORTER 5 FORCE MODEL • The threat of new entrants [moderate/high] • The threat of substitution [high] • Competitive rivalry [intense]= • Bargaining power of buyer [high] • Bargaining power of the supplier [low] • Strengths • Weaknesses • Opportunities • Threats
- 32. SAFETY HAZARD & RISK STUDY PPE - PROGRAM SAFTY SIGNS - PROGRAM INTERMEDIATE FIRE PROTECTION INDUSTRIAL PROTECTION BASIC - DISASTER PREPARED DOCUMENTATION PRESENTATIONS SOP’S DEVELOPMENT INTERNAL & EXTERNAL FACTOR ASSESSMENT OF OF ORGANIZATION EXTERNAL FACTOR ASSESSMENT INTERNAL FACTOR ASSESSMENT • Economic factors • RBV-Resource Based View • Mnanagement • Marketing • R& D • MIS • Production • Culture • Finance Auditing IFEM evalution matrix • Economic factors • Technology • Political • Social, Culture, Demographic • Political, Governmental, Legal • Competitive Force Relation Auditing EFEM evalution matrix Competitive Profile Matrix STRENGTHS WEAKNESS INTERNAL FACTORS SWOT / TOWS WT WO ST SO OPPORTUNI- TIES THREATS EXTERNAL FAC- RESULTANT STRATEGY DEVELOPMENT • PORTER 5 GENERIC STRATEGIES • PRODUCT DEVELOPMENT • MARKET DEVELOPMENT • MARKET PENETRATION • DIVERSIFICATION • RERETRENCHMENT • LIQUIDIFICATION • DIVEITURE BOSTON CONSULTANT GROUP MATRIX QUANTITIVE PLANNING STRATEGY MATRIX
- 33. HAZARD & RISK STUDY RISK MATRIX HAZAOP STUDY I HAVE INDUSTRIAL EXPERIENCE OF DESIGNING & IMPLEMENTING HAZARD PROGRAM FOR SAFETY PPE - PROGRAM The PPE program contains many steps, PPE types and forms. The PPE program starts with hazard study and proper selection of PPE equipments. proper handling, storage , washing with inspec- tion is done. The whole process is documented. I HAVE INDUSTRIAL EXPERIENCE OF DESIGNING & IMPLEMENTING PPE PROGRAM FOR WORK FORCE SAFETY
- 34. SAFTY SIGNS - PROGRAM PROCEDURE IDENTIFY HAZARDS SELECT THE SIGN SELECT THE SENTENCES SELECT THE WORDS SELECT MATERIALS DIPLOYMENT -PLACE-SIZE TESTING OF SIGN DOCUMENTATION TRAINING ISO 3864 WARNING SIGN =YELLOW TRIANGLE MANDATORY SIGN=BLUE CIRCLE PROHIBITION SIGN=RED CIRCLE SAFE CONDITIONS=GREEN RECTANGLE FIRE SAFETY=RED RECTANGLE SIGN REFERENT FUNCTION IMAGE CONTENT FIELD OF APPLICATION FORMATE INFORMATION ISO 7010 SAFETY SIGNS NFPA DIAMOND-FOR CONTAINERS I HAVE INDUSTRIAL EXPERIENCE OF IMPLEMENTING SAFETY SIGNS PROGRAM FOR SAFETY INTERMEDIATE FIRE PROTECTION Class extinguisher color material comment A WATER WOOD,PAPER B FOAM,DCP,HALOTRON FATS, OIL,FLAMABLE LIQUIDS C DCP GASES D DCP METALS E DCP,HALOTRON ELECTRIC K=F DCP KITCHEN TYPE OF FIRE TYPES OF EXTINGUSHERS FIRE PREVENTION PLANNING SIGNS BEFORE FIRE IN PROCESS FIRE AFTER FIRE FIRE EXTINGUSHER PROCESS PRACTICAL TRAINING-TO EXTINGUSH FIRE PASS • P-PULL • A-AIM • S-SQUEEZ • S-SWEEP SAFTY SIGNS I HAVE INDUSTRIAL EXPERIENCE & TRAINING OF FIRE PROTECTION
- 35. INDUSTRIAL PROTECTION PPE FOR EMPLOYEES TRAINING MOTIVATION FIRST AID MSDS CHECK SHEETS SIGNS HAZOP STUDY RISK STUDY OEE LUBRICATION OPTIMIZATION CHECK SHEETS OPERATIONAL STUDY TEST DRIVES TROUBLE SHOOTING CLEANING SIGNS SAFTY BY MSDS ARRANGING CONTAINER MANAGE MOIST PREVENTION LABELING & CODING ISOLATION FIRE SAFETY SIGNS RACK DESIGN STORAGE ROOM CONTAINERS SAFETY CHECK SHEETS HAZARD STUDY RISK STUDY QUALITY CHECKS VENTILATION CHECK SIGNS EXITS FIRE SAFETY CAMERAS CHECK SHEETS CLEANING 5S HAZARD STUDY RISK STUDY VSM EMPLOYEES SAFETY EQUIPMENT SAFETY MATERIAL SAFETY BUILDING SAFETY 5 YEARS COMPREHENSIVE MATERIAL HANDLING EXPERIENCE BASIC - DISASTER PREPARED BACKGROUND PEOPLE LOCATION & TYPE OF DISASTER HOME & JUMP KIT PREP CONTINGENCY PLAN • WHAT GOING TO HAPPEN • WHAT TO DO ABOUT IT • PREPARATION • FINANCIAL PLAN • COMMUNICATION PLAN • LOGISTICS PLAN ESCAPE ROUTE PLAN EMERGENCY COMMUNICATION PLAN OUTSIDE BETWEEN I HAVE COURSE TRAINING ON DISASTER PREPARED
- 36. DOCUMENTATION PRESENTATIONS • REPORT WRITING • THESIS WRITING • DOCUMENTS MANAGEMENT • POWERPOINT PRESENTATION • ADVANCE TRANSIONS AND PRESENTATION STYLES • ADVANCE SLIDES LAYOUT • 2D ANIMATIONS AND AVATARS/CARTOONS • VIDEO EDITING FOR PRESENTAIONS • ADVANCE ILLUSTRATIONS FOR PRESENTATION • FLOW SHEETS • PRESENTATION STYLES DOCUMENTATION PRESENTATION • MOTIVATED • CONFIDENT • SEQUENCE • VISUALS PRESENTING SKILLS 8 YEARS COMPREHENSIVE DIRECT PREPARATION, MAINTAINING AND OPERATION OF WORK SHEETS AND TABLES RECORD MANAGEMENT • MANAGING THE FILES TABLES AND CHECKSHEETS. • CODING OF THE FILES • ARRANGING THE FILES PROCESS FILES MANAGEMENT TITLE PROCEDUE TITLE SOP IDENTIFICATION NUMBER PUBLICATION DATE AND RE- VISION DATE ROLE, ORGANIZATION, DE- PARTMENT, DICISION CONTACT PERSON PREPARED BY APPROVED BY 1 YEARS COMPREHENSIVE DIRECT PREPARATION & MAINTAINING AND 6 YEARS OPERATION OF SOP’S TABLE OF CONTENTS PROCEDURE SCOPE AND PURPOSE LIMITATIONS OF SOP DECISIONS ROLES AND RESPONSIBILITIES ENSURE STANDARDS ARE MET ENVIRONEMNT STANDARDS ARE MET SAFETY STANDARDS ARE MET HEALTH & SAETY EQUIPMENT PROCEDURE BY EXPERTS SHOWING THE PROCEDURE STEPS INPUTS AND OUTPUTS FORMATE IN CLEAR LANAGUAGE TROUBLESHOOTING CORRECTIVE ACTIONS PREVENT FAILURE OF MACHINES SPARE PARTS INFORMATION AND PLACE PLACE EASILY ACCESSIBLE BY OTHERS COLOR TRAINING CAN BE TRAINED TO EMPLOYEES INPUTS SCHEDULES ARE MET INFORMATIONS COLLECTIONS WHAT INFORMATION HOW INFORMATION DAYS AND HOURS TERMINOLOGIES AND GLOSSARY REVIEWS, TESTS , EDITS AND RE- PEATS GARMMER ERRORS BY OTHERS LANGUAGE AUIDANCE TEST FOR DESIRE OUTCOME TEST THE NEW PROCEDURE PROCEDURE CAN BE EASILY FOL- LOWED AND COMPLETE SUGGESTIONS TO IMPROVE REPAET UNTIL DOCUMENT IS AP- PROVED BY AUTHORITY IMPLEMENT REVIEW 6-12 MONTHS SOP’S DEVELOPMENT
- 37. THANK YOU