Custom Heating Elements & Control Systems

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Custom industrial electric heaters, controllers, and sensors. BCE brings thermal expertise to many applications, including analytical instrumentation, semiconductor, photovoltaic, medical equipment, plastics processing, foodservice equipment, packaging, aerospace and other industries.

Engenharia

Analytical Instrumentation
Semiconductor
Photovoltaic
Medical Equipment
Plastics Processing
Foodservice Equipment
Packaging
Aerospace
CUSTOMTHERMALSYSTEMS
BCE’S CUSTOM THERMALHEATING GROUP
Custom industrial electric heaters, controllers, and
sensors. BCE brings thermal expertise to many
applications, including analytical instrumentation,
semiconductor, photovoltaic, medical equipment,
plastics processing, foodservice equipment,
packaging, aerospace and other industries.
EXPERTS INAPPLYING ELECTRIC HEAT
 
BCE offers custom electric heating elements
and advanced thermal loop design. High
performance radiant, convection, and
conduction thermal solutions are always
engineered with efficiency and cost-
effectiveness in mind.
ELECTRIC HEATING
ELEMENTS
Cartridge Heaters, Circulation
Heaters, Immersion Heaters,
Tubular Heating Elements, Cast In
Platen Heaters, Coil Heaters, Duct
Air Heaters, HighTemperature
Etched Foil Heaters
SEMICONDUCTOR
PROCESSING
Bake Platen Heaters, Bake/Chill
Pedestal & Platen Heaters, Hot
Chuck Heaters, HighTemperature
Platen Heaters, Standard Pedestal
Heaters, Vacuum Chamber
Heaters,Aluminum Pedestal
Heaters
AIR PROCESS
HEATERS
Baking, Drying, Laminating, Metal
Working, Packaging, Plastic
Welding, Preheating, Sealing,
Soldering, Shrink Fitting, Synthetic
Fabric Sewing.
SENSORS &
CONTROLS
CustomApplication Sensors,
Thermocouples, RTDs,
Temperature Controllers.
CONTACT BCE TODAY
(510) 274-1990
WWW.BELILOVE.COM
CUSTOM HEATING ELEMENT& CONTROLSYSTEM DESIGN
BCE (Belilove Company-Engineers)
21060 Corsair Blvd
Hayward, CA94545
Phone: (510) 274-1990
www.belilove.com
E-mail: sales@belilove.com

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A compact, fast responding electric heating element for clean gases in fuel cell, bio-med, laboratory, food, and pharmaceutical applications. The SuperCirc gas heater is designed for applications where fast heating of clean gases is required. All parts exposed to gas flow are constructed of 316SS (other materials available) rather than exposing process media to exposed resistance elements. This ensures that no foreign matter contaminates gas.

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General Specification for Thermofoil Heater, All-Polyimide, Space Applications

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One of the biggest challenges facing the vacuum industry is to collect multiple readings from complex assemblies while being limited by the number of existing feedthrough ports in a vacuum chamber. With BCE’s Multi-TC, Flanged Feedthrough, companies no longer need to invest in adding more ports for a greater collection of temperatures from a vacuum environment as multiple thermocouples are embedded in just one feedthrough. The number, type and lengths of the thermocouples can be altered to match specific application requirements meeting each customers’ unique needs. As the thermocouples can be adapted to meet unique design constraints, so can this feedthrough’s flange. All sizes used are standard and are easily mountable with readily available hardware. No complicated assemblies are required for the most complicated of vacuum setups. With most vacuum feedthroughs, troubleshooting can be difficult as well when multiple fixed elements are involved. If one element fails, generally the entire vacuum feedthrough is rendered useless. With BCE’s Multi-TC, Flanged Feedthrough, arduous troubleshooting procedures are a thing of the past. In fact, this feedthrough’s thermocouples are replaceable as they can be extracted from the compression fittings with great ease. This means that if thermocouples fail, they can be removed, tested and replaced within minutes. Thus, this no-hassle design allows for faster, more accurate and more cost-effective thermal data collection. Trust BCE’s Multi-TC, Flanged Feedthrough for your most complicated thermal detection needs.

BCE Flanged, Replaceable, Multi-Thermocouple Feedthroughs

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Practice: Well made, clamped, and temperature stabilized circular O-rings should be used in the design of reliable, reusable and long life seals in vacuum sealing applications. Benefits: Leak free flanges as well as low/undetectable outgassing of the elastomeric materials can be achieved at pressure levels as low as 10-8 Torr by using well made O-rings in a static vacuum seal environment. The use of O-rings has provided ease for running environmental tests on the ground using space simulation chambers.

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DCS/PLC and SCADA control systems, though they provide immense capability, share a common weakness. Both are subject to cyber attack from external sources. The potential impact of this vulnerability should not be dismissed. An annunciator system can be put in place that will monitor critical process elements and provide notification of abnormalities. The systems, whether hardwired or software based, are isolated, allowing them to act as a failsafe or backup to the main control and monitoring system.

Application of alarm annunciator as cyber security layer

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Companies in the process industry need the ability to visually monitor liquid levels in vessels (boilers, storage tanks, processing units, etc.). Traditionally, armored glass sight gauges have been used. However, many companies want an alternative to sight gauges to avoid problems such as breakage, leaks, or bursting at high pressures and extreme temperatures. In addition, the visibility of the sight glass can be poor and often affected by moisture, corrosion, or oxidation. Magnetic level indicators (MLIs) do not have the shortcomings of glass sight gauges and are suitable for a wide variety of installations.

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A process heater is a direct-fired heat exchanger that uses the hot gases of combustion to raise the temperature of a feed owing through coils of tubes aligned throughout the heater. Depending on the use, these are also called furnaces or red heaters. Some heaters simply deliver the feed at a predetermined temperature to the next stage of the reaction process; others perform reactions on the feed while it travels through the tubes.

Process Heaters, Furnaces and Fired Heaters: Improving Efficiency and Reducin...

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Process level measurement has greatly evolved over the years with new technologies. Instrumentation engineers have more demanding requirements that make it essential to have reliable and accurate liquid level measurements. Although based on a more traditional level measurement technology, one of the most trusted devices for continuous liquid level measurement remains the displacer level transmitter

Comparing Industrial Level Displacer Transmitter Technologies

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Ammonia is found naturally in water, but when found at higher than natural levels even in very low concentrations) it is toxic to fish and other aquatic organisms. Discharge of ammonia from wastewater treatment plants (WWTPs), large farms, and landfills is an important topic across the United States. Many states adopted new rules addressing total ammonia discharge. Selecting the proper sensor for accurate and repeatable ammonia and nitrate concentration is critical. The HYDRA Ammonium Sensor is designed to monitor the nutrient load (NH4+) directly in the aeration basin of a Waste Water Treatment Plant. The HYDRA uses ISE technology to measure the ammonium, potassium and pH. Compensation for the pH dependent concentration equilibrium and potassium ion interference on the ammonium electrode are preformed automatically in the HYDRA C22 analyzer.

Ammonium & Nitrate Analyzers for Water Treatment

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To identify key areas in the steam generation cycle, condensate recovery system and waste heat recovery process where cost-effective instrumentation solutions offer a tangible return on investment over the short term. The goal is to reduce heat rate, environmental impact, fuel and water consumption, water treatment and maintenance costs in commercial and heavy industries where steam generation is essential to the production processes.

Optimizing the Steam Generation Cycle and Condensate Recovery Process

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The reliable identification of low combustion oxygen in a red heater or boiler has always been critical to the effectiveness of the Burner Management System for proper control and safety. Low emission burners and aggressive ring control points to achieve increased efficiency and emission reductions have driven the industry to tighter control measures. But tighter control measures also hold a greater potential for combustion damage. Reducing the risk of a combustion event has become a priority and has led to the implementation of Safety Instrumented Systems (SIS). This additional layer of safety is added to the Basic Process Control System.

Combustion Analyzer to Add Extra Layer of Safety to Burner Management System

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Society has benefited tremendously from the development and utilization of mechanical devices which are implanted inside the body and are used to replace bones and joints, increase blood flow, and even measure blood chemistry. To further enhance the performance of these devices, the application of thin films to the external surfaces is an ongoing research and development interest at many companies. Engineers have a choice of a variety of technologies to apply these liquid coatings to these often complex surfaces ranging from vacuum technology to direct liquid application. The decision on what technology to use is a function of the liquid precursor used, the mechanism of coating formation and the geometry of the object to be coated. A critical quality and process control criterion is the consistency of the coating on the surface. Fluid delivery technology can play an important part in maintaining coating consistency. Pumps and liquid flow controllers are technologies being used today. For vapor coating processes, liquid vaporization technology is a critical link in the fluid delivery system. New flow and vaporization technology is available that can be applied to fluid delivery to improve the application of medical device coatings.

Applying Thin Film Coatings in Medical Devices

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An Intrinsically Safe Barrier is a device which limits the power (energy) which can be delivered from a safe area into a hazardous zone. Explosions are prevented; not just contained in explosion-proof conduit and housings. Not only is electrical energy (voltage and current) held within safe limits, but total energy is also contained, eliminating the possibility of an explosion due to excessive heat. Use of barriers and a total intrinsically safe design philosophy offers considerable advantages from cost and safety standpoints.

Intrinsic Safety Explained

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THE NEED Equipment manufacturers and scientific researchers are continually challenged with supplying power, fiber-optic, control, and monitoring cables through sealed vacuum vessels. Whether due to space restrictions, special geometries, or number and type of conductors, standard glass-to-metal or ceramic feedthroughs never quite fit the bill. Unfortunately, because of limited options, many designers are forced to compromise and go for an off-the-shelf solution. EPOXY TO THE RESCUE.   During the past decade, new epoxy compounds have been developed that rival glass and ceramic in performance. BCE is at the forefront of this development. With modern epoxy feedthroughs, any kind of standard or custom connector is sealed in a completely potted, high-performance, clear epoxy compound. Epoxy seals offer countless design options, and most amazingly, performance equal to or better than glass or ceramic. Better yet, pricing is very competitive and quick turn-around for prototypes and short production runs are not a problem.

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Custom Heating Elements & Control Systems

1. Analytical Instrumentation Semiconductor Photovoltaic Medical Equipment Plastics Processing Foodservice Equipment Packaging Aerospace CUSTOMTHERMALSYSTEMS BCE’S CUSTOM THERMALHEATING GROUP Custom industrial electric heaters, controllers, and sensors. BCE brings thermal expertise to many applications, including analytical instrumentation, semiconductor, photovoltaic, medical equipment, plastics processing, foodservice equipment, packaging, aerospace and other industries. EXPERTS INAPPLYING ELECTRIC HEAT   BCE offers custom electric heating elements and advanced thermal loop design. High performance radiant, convection, and conduction thermal solutions are always engineered with efficiency and cost- effectiveness in mind. ELECTRIC HEATING ELEMENTS Cartridge Heaters, Circulation Heaters, Immersion Heaters, Tubular Heating Elements, Cast In Platen Heaters, Coil Heaters, Duct Air Heaters, HighTemperature Etched Foil Heaters SEMICONDUCTOR PROCESSING Bake Platen Heaters, Bake/Chill Pedestal & Platen Heaters, Hot Chuck Heaters, HighTemperature Platen Heaters, Standard Pedestal Heaters, Vacuum Chamber Heaters,Aluminum Pedestal Heaters AIR PROCESS HEATERS Baking, Drying, Laminating, Metal Working, Packaging, Plastic Welding, Preheating, Sealing, Soldering, Shrink Fitting, Synthetic Fabric Sewing. SENSORS & CONTROLS CustomApplication Sensors, Thermocouples, RTDs, Temperature Controllers. CONTACT BCE TODAY (510) 274-1990 WWW.BELILOVE.COM CUSTOM HEATING ELEMENT& CONTROLSYSTEM DESIGN BCE (Belilove Company-Engineers) 21060 Corsair Blvd Hayward, CA94545 Phone: (510) 274-1990 www.belilove.com E-mail: sales@belilove.com

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