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Ensuring Compliance with Environmental Regulations: Case Study




– Introduction to Barco NV

– Today’s challenges in environmental compliance

– Establishing an environmental management system for product compliance

– Challenges and lessons learned
About Barco
You will find us where images are critical to professionals




         NYSE
        Euronext                    90                        3,500        897
  International company           Presence in                 Employees    Million euro
 Headquartered in Belgium         90 countries                            sales in 2010
   Stocklisted (BAR) on
  NYSE Euronext Brussels
Company history




 75+ years
                    ’50s and’60s           ’70s and ’80s             ’90s             21st century
of experience                                                                         million sales
 Founded in 1934      Barco one of the      Diversification      Barco moves into     Global leader in
  as the “Belgian   first manufacturers    and international   professional markets     professional
  American Radio        to use printed      expansion with     (projection, medical    visualization
   Corporation”         circuits for its   video projection        imaging, 3D
                        television sets        systems               and LED)
Company structure
Four core divisions, five wholly-owned ventures




                                                  Control rooms &           Defense &
    Entertainment           Healthcare
                                                    Simulation              Aerospace




       Digital signage   Lighting         LED             ATM software   Design services
Flagship products




  500,000+            14,000+            500,000+          40,000+             10,000+
 Medical displays   Digital projectors   LED pixels for    Display cubes        Displays in
   in the field     in movie theaters    U2’s 360° tour   in control rooms   air traffic control
Current challenges in Environmental Compliance

Environmental regulations are pushing the industry to share environmental
information within the supply chain: e.g. RoHS and REACH Directives


Challenges for the industry:

 No standard way to share information
 Sharing information requires infrastructure, knowledge and resources
 Need to convince suppliers to disclose information
Current challenges in Environmental Compliance

Environmental regulations targeting EEE are growing fast and change
Frequently: e.g. REACH SVHC Candidate list changes every 6 months!

Challenges for the industry:

   Need to build up in-house regulatory knowledge
   Need to keep track of regulatory changes and updates worldwide
   Need to update compliance information provided by suppliers
Environmental Compliance: current initiatives


Joint Industry Guide            IPC Association
Published by the Consumer       Connecting Electronics         Bomcheck.net -
Electronics Association         Industries                     ENVIRON

Aim: guide suppliers to         Provides a standard (IPC-      Bomcheck.net is an web-
                                1752A) to be used by           based platform that allows
understand the
materials and substances        suppliers to disclose          suppliers to submit
to be disclosed if present in   material information.          environmental declarations
                                Suppliers can disclose RoHS    to their customers online.
EEE.
Information on:                 information, but also full
•Thresholds                     material declarations at the   Suppliers can submit both
•Related regulations            article and homogenous         substance declarations (e.g.
•If substance is subject to     level.                         for RoHS or REACH) and
                                                               full material declarations.
restriction/information
requirements
Case Study: Barco
Establishing an EMS for product compliance

  2010: establishment of the corporate Environmental
    Compliance Office
   Aim: to establish and maintain an EMS for product
    environmental compliance within Barco

   Roadmap:


2011: EMS         2012:Green           2013:Leader in
                   Products            environmental
                                        performance
Barco’s EMS for products compliance


                   Policy
                                          Environmental
                                          management system (EMS)
  Supplier
                              Internal    the management of an
Sustainability
  Program
                             Procedures   organization's environmental
                                          programs in a comprehensive,
                  Barco’s
                                          systematic, planned and
                   EMS                    documented manner.

   Green                      Training
Communication                Worldwide

                   Green
                 Knowledge
                  Owners
                  Network
Business Case Preparation                                                   New Product Introduction
                                                          PDR                                          CDR                                             FQR

                            Puts green requirements                                                                                    Requests certificate to
 Product
                               into requirements                                                                                               ECO
 Mgr                               document




  NPI Project Mgr                                                                                            Makes sure BOM is            Makes sure product has
                             Includes green activities               Requests Green
  R&D Project                                                                           Energy test          compliant based on          green label and green doc
                                 into project plan                  Assessment to ECO
  Leader                                                                                                          reports                     Energy testing



ELS                                                                                        Follow up
                                                                        Provide BOM                           Report risky        Receive compliance reports
                                                                                             Green
delegate                                                                   to ECO                                items             from ECO and store them
                                                                                          Assessment
                                                                                                                                      Puts green labels on
                                                                                                                                            product
R&D                                     Puts green requirements into
                                         technical specifications for
engineer
                                                  suppliers
designer



 PUR                                                      Gets acceptance of
                                                                                        Solves escalations
                                                           compliance from
 delegate                                                                                 with suppliers
                                                               suppliers




 DOC                                                                                                                Includes green
                                                                                                                                            Makes WEEE
                                                                                                                    statements into
 delegate                                                                                                                                   instructions
                                                                                                                        manuals

                    Policy and Internal Procedures
Training Worldwide

                  Around 200 people trained
                   worldwide (Belgium, China, Italy,
                   France, US, India)
                  All departments trained on
                   Product Environmental
                   Compliance: R&D, Procurement,
                   Product Management, Quality
                   and Sales
                  2nd training round already
                   started
Green Network

Barco now has a Green Network worldwide:

23 Green Knowledge Owners collect and spread the
knowledge about product environmental compliance in all
Barco business units worldwide.
Green Communication




                             The GreenZone
                      An internal Barco portal where
                            employees can find
                      information about Barco’s EMS
                      and environmental compliance
Supplier Sustainability Program

         Aim:
           – to engage suppliers to share environmental
             information within the supply chain
           – To phase out non-compliant or at-risk
             components from the product design


         How?
           – Educating suppliers to environmental compliance
           – Collecting environmental data for all Barco
             products throughout the supply chain
           – Building up a Green Database for compliance and
             Ecodesign
Supplier Sustainability Program – Data Collection


Barco
procurement          Engages supplier to provide evidence of compliance
department




GreenSoft                      Collects data from the supplier
Technology                    Interprets and validates the data


Barco
environmental          Issues compliance reports from Green Database
compliance office             Informs R&D of compliance issues
Supplier Sustainability Program – Data Collection
                                                                                                Barco to follow up
                                        Batteries
  Required Data         RoHS CoC                          Full Material Declaration
                                        statement
                         List of                                                           Restricted Substance
                       Exemptions                                                                  Decl.
                                                                         if not possible

                                                                                                                         REACH CoC
                                                                                                       if not possible
 Deliver to:
 ECO


  Acceptable Formats                                       Declaration in BOMcheck.net

                                                    IPC 1751A (Class 3) or IPC-1752 (Class 5)

                                                         Declaration using Barco template

                                                              Supplier's own format



Internal Process                    GreenSoft to interpret/validate the data and deliver data package for GDMgr

                                                 Roll-up and reporting substances on product level
Internal resistance                Suppliers not always
         to                        prepared to disclose
   organizational                     environmental
      change                           information
 driven by the EMS

                      Challenges


                                       Full Material
Is green needed in                    Declaration Vs
  the professional                     Certificates:
      market?                         what is best?
Next steps – 2012 Green Roadmap
           Green Products

           •LCA and Ecodesign guidelines
           •PCBA recyclability
           •Barco’s restricted substances list
           •Green Database complete

           Green Supply Chain

           •Green audits
           •Phase-out of non-green suppliers

           Green Communication

           •Internal green newsletter
           •First Barco environmental report
           •Products’ green passports

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Ensuring compliance with environmental regulations case study

  • 1. Ensuring Compliance with Environmental Regulations: Case Study – Introduction to Barco NV – Today’s challenges in environmental compliance – Establishing an environmental management system for product compliance – Challenges and lessons learned
  • 2. About Barco You will find us where images are critical to professionals NYSE Euronext 90 3,500 897 International company Presence in Employees Million euro Headquartered in Belgium 90 countries sales in 2010 Stocklisted (BAR) on NYSE Euronext Brussels
  • 3. Company history 75+ years ’50s and’60s ’70s and ’80s ’90s 21st century of experience million sales Founded in 1934 Barco one of the Diversification Barco moves into Global leader in as the “Belgian first manufacturers and international professional markets professional American Radio to use printed expansion with (projection, medical visualization Corporation” circuits for its video projection imaging, 3D television sets systems and LED)
  • 4. Company structure Four core divisions, five wholly-owned ventures Control rooms & Defense & Entertainment Healthcare Simulation Aerospace Digital signage Lighting LED ATM software Design services
  • 5. Flagship products 500,000+ 14,000+ 500,000+ 40,000+ 10,000+ Medical displays Digital projectors LED pixels for Display cubes Displays in in the field in movie theaters U2’s 360° tour in control rooms air traffic control
  • 6. Current challenges in Environmental Compliance Environmental regulations are pushing the industry to share environmental information within the supply chain: e.g. RoHS and REACH Directives Challenges for the industry:  No standard way to share information  Sharing information requires infrastructure, knowledge and resources  Need to convince suppliers to disclose information
  • 7. Current challenges in Environmental Compliance Environmental regulations targeting EEE are growing fast and change Frequently: e.g. REACH SVHC Candidate list changes every 6 months! Challenges for the industry:  Need to build up in-house regulatory knowledge  Need to keep track of regulatory changes and updates worldwide  Need to update compliance information provided by suppliers
  • 8. Environmental Compliance: current initiatives Joint Industry Guide IPC Association Published by the Consumer Connecting Electronics Bomcheck.net - Electronics Association Industries ENVIRON Aim: guide suppliers to Provides a standard (IPC- Bomcheck.net is an web- 1752A) to be used by based platform that allows understand the materials and substances suppliers to disclose suppliers to submit to be disclosed if present in material information. environmental declarations Suppliers can disclose RoHS to their customers online. EEE. Information on: information, but also full •Thresholds material declarations at the Suppliers can submit both •Related regulations article and homogenous substance declarations (e.g. •If substance is subject to level. for RoHS or REACH) and full material declarations. restriction/information requirements
  • 10. Establishing an EMS for product compliance 2010: establishment of the corporate Environmental Compliance Office  Aim: to establish and maintain an EMS for product environmental compliance within Barco  Roadmap: 2011: EMS 2012:Green 2013:Leader in Products environmental performance
  • 11. Barco’s EMS for products compliance Policy Environmental management system (EMS) Supplier Internal the management of an Sustainability Program Procedures organization's environmental programs in a comprehensive, Barco’s systematic, planned and EMS documented manner. Green Training Communication Worldwide Green Knowledge Owners Network
  • 12. Business Case Preparation New Product Introduction PDR CDR FQR Puts green requirements Requests certificate to Product into requirements ECO Mgr document NPI Project Mgr Makes sure BOM is Makes sure product has Includes green activities Requests Green R&D Project Energy test compliant based on green label and green doc into project plan Assessment to ECO Leader reports Energy testing ELS Follow up Provide BOM Report risky Receive compliance reports Green delegate to ECO items from ECO and store them Assessment Puts green labels on product R&D Puts green requirements into technical specifications for engineer suppliers designer PUR Gets acceptance of Solves escalations compliance from delegate with suppliers suppliers DOC Includes green Makes WEEE statements into delegate instructions manuals Policy and Internal Procedures
  • 13. Training Worldwide  Around 200 people trained worldwide (Belgium, China, Italy, France, US, India)  All departments trained on Product Environmental Compliance: R&D, Procurement, Product Management, Quality and Sales  2nd training round already started
  • 14. Green Network Barco now has a Green Network worldwide: 23 Green Knowledge Owners collect and spread the knowledge about product environmental compliance in all Barco business units worldwide.
  • 15. Green Communication The GreenZone An internal Barco portal where employees can find information about Barco’s EMS and environmental compliance
  • 16. Supplier Sustainability Program  Aim: – to engage suppliers to share environmental information within the supply chain – To phase out non-compliant or at-risk components from the product design  How? – Educating suppliers to environmental compliance – Collecting environmental data for all Barco products throughout the supply chain – Building up a Green Database for compliance and Ecodesign
  • 17. Supplier Sustainability Program – Data Collection Barco procurement Engages supplier to provide evidence of compliance department GreenSoft Collects data from the supplier Technology Interprets and validates the data Barco environmental Issues compliance reports from Green Database compliance office Informs R&D of compliance issues
  • 18. Supplier Sustainability Program – Data Collection Barco to follow up Batteries Required Data RoHS CoC Full Material Declaration statement List of Restricted Substance Exemptions Decl. if not possible REACH CoC if not possible Deliver to: ECO Acceptable Formats Declaration in BOMcheck.net IPC 1751A (Class 3) or IPC-1752 (Class 5) Declaration using Barco template Supplier's own format Internal Process GreenSoft to interpret/validate the data and deliver data package for GDMgr Roll-up and reporting substances on product level
  • 19. Internal resistance Suppliers not always to prepared to disclose organizational environmental change information driven by the EMS Challenges Full Material Is green needed in Declaration Vs the professional Certificates: market? what is best?
  • 20. Next steps – 2012 Green Roadmap Green Products •LCA and Ecodesign guidelines •PCBA recyclability •Barco’s restricted substances list •Green Database complete Green Supply Chain •Green audits •Phase-out of non-green suppliers Green Communication •Internal green newsletter •First Barco environmental report •Products’ green passports

Notas do Editor

  1. Barco, a global technology company, designs and develops visualization solutions for a variety of selected professional markets: medical imaging, media & entertainment, infrastructure & utilities, traffic & transportation, defense & security, education & training and corporate AV. In these markets Barco offers user-friendly imaging products that optimize productivity and business efficiency. Its innovative hard- and software solutions integrate all aspects of the imaging chain, from image acquisition and processing to image display and management. Barco has its own facilities for Sales & Marketing, Customer Support, R&D and Manufacturing in Europe, North America and Asia Pacific. Barco (NYSE Euronext Brussels: BAR) is active in more than 90 countries with more than 3,500 employees worldwide. Barco posted sales of 1.041 million euro in 2011.
  2. 1934 Barco established in Poperinge,. The company specializes in the assembly of radios with parts from the United States . Hence the name, " Belgian American Radio Corporation " or Barco. 1945-1949 Barco radios are a big success and results in increased turnover. This allows Barco to make the necessary investments to pick up with a new revolution in communication: television.
  3. To demonstrate the huge breadth of our portfolio, here are five of our current flagship products.