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CHAPTER 3
  FIRE SAFETY




          1
                1
INTRODUCTION

Incidence of fire may occur in workplaces where there are:

a) Ongoing work processes such as welding, cutting, spray painting
   and grinding works.
b) Confined spaces where there are flammable chemicals or oxygen
   content of over 23.5 %
c) Faulty equipment
d) Storage areas/ warehouse where there are flammable materials
   or where the process of oxidising occurs.




                                                                     2
Causes of
                                                                   FIRE



a)   Short circuit
b)   Equipment failure such as valves and safety devices
c)   Welding activities, cutting of metals, grinding works
d)   Overflow/ leakages of flammable liquid or gases
e)   Overheating
f)   Contact with hot surfaces
g)   Leakage or failure of pipes
h)   Human factor such as intentional burning.




                                                                    3
Factors contribute to
                                             the incident of
                                                              FIRE




a)   System failure such as fire sprinkler, smoke detector
b)   Insufficient water supply for the spraying system
c)   No spraying system
d)   Operator/ human error
e)   Existence of flammable materials
f)   Breakage/ explosion of containers containing flammable
     materials




                                                               4
Basic of
                                                                  FIRE

Fire can be defined as:

“ A chemical reaction that occurs when a flammable material and
oxygen comes into contact with a heat source or ignition”

What the means????




                                                                   5
FIRE
       Triangle




Heat




                  6
Oxygen

• Fire requires oxygen in its initiation, occurrence and
continuation
• Source of oxygen is the air- Combination of 78 %
Nitrogen, 21 % Oxygen and1% other gasses such as
carbon dioxide and argon.
• Also come from various chemicals that may encourage fire
• These chemicals called agents of oxidisation . Eg
hydrogen peroxide.




                                                             7
Heat :
•Usually known as the source of ignition.
• Form of energy that upon contact with oxygen and flammable
will start a fire.




                                                               8
Burning process
•The occurrence of fire releases a form of energy that provides
the source of energy for it to continue burning and release heat.

•Vapour or gas may ignite due to sparks or small flames while
solid and liquids require 2-5 % more heat and oxygen.

•To reach the self ignition temperature that may cause fire, a
flammable material requires only a small flame.




                                                                    9
CLASSES
                                                                 OF FIRE

Fire Class        Material Type             Example            Agent

    A        Normal flammable          Wood, paper,      Water, dry
                                       fabric, plastic   chemical, foam

    B        Flammable liquid and      Gasoline, oil,    CO2, foam, dry
             gas                       grease, LPG       chemical, halon

    C        Working electrical item   Electric motor    CO2, dry chemical,
                                                         halon

    D        Metal flammable           Magnesium,        Dry chemical
                                       sodium, pottasium powder



                                                                           10
FIRE HAZARD
                                                       CONTROLS



Fire hazard may be controlled by:

a) Fire prevention
   i)    Avoiding surge of flammables into the atmosphere
   ii)   Releasing of heat
   iii)  Controlling of heat sources ( Fire triangle )

b) Fire protection
   i)    Releasing of heat
   ii)   Enclosing or stopping supply of flammable
   iii)   Enclosing or stopping supply of oxygen




                                                               11
Employer has to first formulate a safety plan as follow:

a)     Hazard identification through:
i)     HAZOP – Hazards and Operability studies
ii)    Hazard checklist
iii)   Fire and explosion index
iv)    Chemical exposure index

b) Safety plan such as:

Selection of safe technology: Safe materials, equipments,
machineries, and processes includes user- friendly workplace,
environmentally safe technology and safe storage system




                                                                12
c) Safety prevention system

i) Prevention of initial incident: detection and monitoring system,
   safe handling procedure and engineering controls.

ii) Stop/ control the source of hazard a soon as the incident
    happens: Extinguishing of fire, reducing supply of flammable,
    dilution, emulsion, reducing oxygen content, disrupting the burning
    process and reactions.


d) Safety protection system: Provides           protection   during   fire
   occurrence by stopping spread of fire.

i)     Fire wall/ barrier to air flow
ii)    Fire resistance isolator- isolate fire
iii)   Trap fire to prevent explosion
iv)    Layout of tank and equipments

                                                                             13
e) Emergency response plan

i)     Hazard identification and risk assessment
ii)    Control method
iii)   Communication – Incident Command System ( ICS )
iv)    Announce and update emergency
v)     Cooperation of external parties
vi)    Public relations

f) Medical treatment

i)     Medical surveillance and treatment system includig
-      Sending victims to medical center if exposed to :
•      Toxic materials from fire
•      Heat

ii) Ensure procedures for:
- Transportation of victims
- Appointment of officer in charge
                                                            14
Safe Storage
               Fire wall
                                  Storage tank



                                            Hump



                           Slope to hole

                      Fire hole




                                                   15
Safe Storage

                      Storage tank



               Hump                  Hump




                                            16
SAFETY PLAN
                                Selection of Safe Technology




       Characteristic                User-friendly
Substitution of CHEMICALS   Avoid fire
Weakening of HAZARDOUS      De-fridgerate atmospheric
CHEMICALS                   temperature
                            Dilution
Design of EQUIPMENT         Reaction may be handled and
                            control Strong and suitable
Plant LAYOUT                Break spread of fire and
                            isolate between equipments.




                                                               17
SAFETY PLAN
                                                                   Administrative and
                                                                 Engineering Controls
                    Administrative Controls                       Engineering Controls

On the job training programme                 Better equipment

Instruction and written procedures            Improved layout to minimised work hazard

Signages                                      Location of valve, switch and instruments

Labelling of equipment                        Design of equipment – user friendly

Suitability of person to job                  Better manual handling method

Testing                                       Decentralised computer control

Classroom teaching                            Design of equipment- able to prevent/ control mistake

Warning                                       Online analysis

Incentive and punishment                      Online parameter assessment

Persuasion method to promote safe work

Practices

Inspection


Review                                                                                                18
The end




          19

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Bab 3 fire safety

  • 1. CHAPTER 3 FIRE SAFETY 1 1
  • 2. INTRODUCTION Incidence of fire may occur in workplaces where there are: a) Ongoing work processes such as welding, cutting, spray painting and grinding works. b) Confined spaces where there are flammable chemicals or oxygen content of over 23.5 % c) Faulty equipment d) Storage areas/ warehouse where there are flammable materials or where the process of oxidising occurs. 2
  • 3. Causes of FIRE a) Short circuit b) Equipment failure such as valves and safety devices c) Welding activities, cutting of metals, grinding works d) Overflow/ leakages of flammable liquid or gases e) Overheating f) Contact with hot surfaces g) Leakage or failure of pipes h) Human factor such as intentional burning. 3
  • 4. Factors contribute to the incident of FIRE a) System failure such as fire sprinkler, smoke detector b) Insufficient water supply for the spraying system c) No spraying system d) Operator/ human error e) Existence of flammable materials f) Breakage/ explosion of containers containing flammable materials 4
  • 5. Basic of FIRE Fire can be defined as: “ A chemical reaction that occurs when a flammable material and oxygen comes into contact with a heat source or ignition” What the means???? 5
  • 6. FIRE Triangle Heat 6
  • 7. Oxygen • Fire requires oxygen in its initiation, occurrence and continuation • Source of oxygen is the air- Combination of 78 % Nitrogen, 21 % Oxygen and1% other gasses such as carbon dioxide and argon. • Also come from various chemicals that may encourage fire • These chemicals called agents of oxidisation . Eg hydrogen peroxide. 7
  • 8. Heat : •Usually known as the source of ignition. • Form of energy that upon contact with oxygen and flammable will start a fire. 8
  • 9. Burning process •The occurrence of fire releases a form of energy that provides the source of energy for it to continue burning and release heat. •Vapour or gas may ignite due to sparks or small flames while solid and liquids require 2-5 % more heat and oxygen. •To reach the self ignition temperature that may cause fire, a flammable material requires only a small flame. 9
  • 10. CLASSES OF FIRE Fire Class Material Type Example Agent A Normal flammable Wood, paper, Water, dry fabric, plastic chemical, foam B Flammable liquid and Gasoline, oil, CO2, foam, dry gas grease, LPG chemical, halon C Working electrical item Electric motor CO2, dry chemical, halon D Metal flammable Magnesium, Dry chemical sodium, pottasium powder 10
  • 11. FIRE HAZARD CONTROLS Fire hazard may be controlled by: a) Fire prevention i) Avoiding surge of flammables into the atmosphere ii) Releasing of heat iii) Controlling of heat sources ( Fire triangle ) b) Fire protection i) Releasing of heat ii) Enclosing or stopping supply of flammable iii) Enclosing or stopping supply of oxygen 11
  • 12. Employer has to first formulate a safety plan as follow: a) Hazard identification through: i) HAZOP – Hazards and Operability studies ii) Hazard checklist iii) Fire and explosion index iv) Chemical exposure index b) Safety plan such as: Selection of safe technology: Safe materials, equipments, machineries, and processes includes user- friendly workplace, environmentally safe technology and safe storage system 12
  • 13. c) Safety prevention system i) Prevention of initial incident: detection and monitoring system, safe handling procedure and engineering controls. ii) Stop/ control the source of hazard a soon as the incident happens: Extinguishing of fire, reducing supply of flammable, dilution, emulsion, reducing oxygen content, disrupting the burning process and reactions. d) Safety protection system: Provides protection during fire occurrence by stopping spread of fire. i) Fire wall/ barrier to air flow ii) Fire resistance isolator- isolate fire iii) Trap fire to prevent explosion iv) Layout of tank and equipments 13
  • 14. e) Emergency response plan i) Hazard identification and risk assessment ii) Control method iii) Communication – Incident Command System ( ICS ) iv) Announce and update emergency v) Cooperation of external parties vi) Public relations f) Medical treatment i) Medical surveillance and treatment system includig - Sending victims to medical center if exposed to : • Toxic materials from fire • Heat ii) Ensure procedures for: - Transportation of victims - Appointment of officer in charge 14
  • 15. Safe Storage Fire wall Storage tank Hump Slope to hole Fire hole 15
  • 16. Safe Storage Storage tank Hump Hump 16
  • 17. SAFETY PLAN Selection of Safe Technology Characteristic User-friendly Substitution of CHEMICALS Avoid fire Weakening of HAZARDOUS De-fridgerate atmospheric CHEMICALS temperature Dilution Design of EQUIPMENT Reaction may be handled and control Strong and suitable Plant LAYOUT Break spread of fire and isolate between equipments. 17
  • 18. SAFETY PLAN Administrative and Engineering Controls Administrative Controls Engineering Controls On the job training programme Better equipment Instruction and written procedures Improved layout to minimised work hazard Signages Location of valve, switch and instruments Labelling of equipment Design of equipment – user friendly Suitability of person to job Better manual handling method Testing Decentralised computer control Classroom teaching Design of equipment- able to prevent/ control mistake Warning Online analysis Incentive and punishment Online parameter assessment Persuasion method to promote safe work Practices Inspection Review 18
  • 19. The end 19