3. INTRODUCTION
The tool maker’s microscope is a versatile measuring instrument which is
use to measure small and delicate parts by optical means without the
application of pressure. It is designed for:
Measurement of complex form e.g. - profile of external thread, tool, templates,
gauges, etc.
Measuring Centre to Centre distance of holes in any plane.
A variety of linear measurements.
Accurate angular measurements.
It can measure upto 1 micrometre and 1 minute.
4. PRINCIPLE OF MEASUREMENT
• A ray of light from a light source is reflected by a mirror through 90˚.
• It then passes through a transparent glass plate.
• A shadow image of the outline or counter of the workspaces passes through
the objective of the optical head & is projected by a system of three prisms
to a ground glass screen.
• Observations are made through an eyepiece.
• Measurements are made by means of cross lines engraved on the ground
glass screen.
• The screen can be rotated through 360˚ the angle of rotation is read through
an auxiliary eyepiece.
8. CONSTRUCTION OF THE TOOLMAKER’S
MICROSCOPE
• The microscope consists of a rigid stand on which a moveable head is mounted.
• The measuring stage moves on ball guide ways by actuating two measuring
micrometers arranged perpendicular to each other in the length and the cross-
sections.
• The measuring range of each micrometer is 25 mm and the measuring capacity can
be increased using slip gauges.
• A rotatable table is provided over the stage, on which the work-piece can be fixed
either directly or between centres.
• This table can be rotated though 360 ͦ and the angular rotation can be read by fixed
Vernier.
9. WORKING
• The component being measured is
illuminated by the through light
method.
• A parallel beam of light illuminates
the lower side of work-piece which
is then received by the objective lens
in its way to a prism that deflects the
light rays in the direction of the
measuring ocular & the projection
screen.
• The direction of illumination can be
tilted with respect to the work-piece
by tilting the measuring head & the
whole optical system.
10. EXAMPLES
Pitch Measurement: -
• Take the hacksaw blade and mount on the moving blade of tool maker’s
Microscope in horizontal position.
• Focus the microscope on the blade.
• Make the cross line in the microscope coincided with one of the edge of the
blade.
• Take a reading on ground glass screen, this is the initial reading.
• The table is again moved until the next edge of the blade coincides with the
cross-line on the screen and the final reading takes.
• the difference between initial and final reading gives pitch of the blade.
11. Teeth Angle: -
• Place the blade on the table in same position.
• Rotate the screen until a line on the angle of screen rotation is noted.
• Take the angular reading, the initial one.
• Again rotate the screen until the same line coincides with the other flank of the
tooth.
• Take the final angular reading.
• The teeth angle of blade in the difference between the two angular readings.
12. APPLICATION
o Determination of the Relative Positions:
It is used for the determination of the relative position of various points on work by
measuring the travel necessary to bring a second point to the position previously
occupied by the first, and so on.
o Measurement of Angles:
Measurement of angles is possible in toolmaker’s microscopes by using a protractor
eyepiece.
o Comparison Measurement :
A toolmaker’s microscopes also do comparisons of thread forms, measurement of
pitch and effective diameter. In this case the comparison is done with master profiles
engraved in the eyepiece.
o Comparison with a Scale :
Comparisons of enlarged projected images with a scale tracing fixed projection screen
are also done in a toolmaker’s microscope.
13. KEY WORD’S OF TOOLMAKER’S
MICROSCOPE
Achromatic Condenser :
A combination of lenses made of different glass, used to produce images free of
chromatic aberrations is called achromatic condenser.
Projection Lens :
The lens that magnifies and transmits the object contour or image resulting from the
collimated parallel light rays for projecting rays of light over a screen. They are also
called condensing lens.
Magnification :
It is defined as the ratio of the screen diameter to the field diameter in a microscope.
Field Diameter :
It is defined as diameter of the area that can be projected on the screen.