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Oilmax

CENTRIFUGAL OIL CLEANER
FOR MARINE APPLICATIONS

Use Your Oil Maximum
Oilmax Systems Pvt. Ltd.
Web : www.oilmaxmarine.com
Mail : marine@oilmax.co.in

1
2
Engine Mounted Centrifuge

Standalone System
(With Motor & Pump)

Sludge Collected
In Rotor
3
Why Centrifugal Oil Cleaner?
Centrifugal Oil Cleaner
removes very fine dirt from
lube oil below 1µ . Present
engine filtration system can
not remove such fine
particles. With clean lube
oil, Engine wear & tear is
Substantially
reduced, particularly of the
tight clearance components
like Piston Rings and
Liners, Camshafts &
Bearings, Turbo
Charger, Gear Train etc.
Effective removal of Carbon
soot prevents Ring sticking
and Clogging of oil
passages, improving engine
performance.

Fine particles in the range of 1-5 µ get trapped into the
dynamic clearance causing the maximum wear & tear.
Centrifugal oil cleaner removes these fine particles
enabling extension of component life

4
Advantages
 No Replacement Element
 No Recurring cost
 Increased Engine Life
 Improved Engine Operation
 Extended Oil Change Period
 Finest Filtration upto 1µ
 Reduce Storage / Disposal Coast of waste Oil
 Reduce Pollution & Environmental Impact
 Substantial Savings on Operating &
maintenance expenses…

Applications










Auxiliary Engines
Main Propulsion Engines
Hydraulic Equipments
On Board Cranes
RTG Cranes
Reach Stackers
Deck Machinery
Gear Box Oil, Hydraulic oil, Diesel Oil Etc.
5
Working Principle

Centrifugal oil cleaner operates on reaction turbine
principle. Oil enters the centrifuge under pressure and
flows into rotor thru hollow rotor shaft. The oil
pressure and flow is converted in rotational energy as
oil escapes through Rotor jets, producing speed upto
8000 rpm. The resultant centrifugal force removes dirt
from engine oil , depositing it on the inner wall of
rotor in a dense cake form. Clean oil drains back to
the engine oil by gravity.
6
Engine Wear Reduction by installing
Centrifugal Oil Cleaner

7
Selection Chart
(Engine Mounted Centrifuge)
Centrifuge
Model

Nominal
Flow Rate

Dirt
Holding
Capacity

SCC 020

200 LPH

200 cc

20 Ltr.

SCC 025

250 LPH

250 cc

30 Ltr.

SCC 050

500 LPH

500 cc

60 Ltr.

SCC 060

600 LPH

600 cc

80 Ltr.

SCC 100

700 LPH

1000 cc

120 Ltr.

SCC 200

1200 LPH

2000 cc

700 Ltr.

SCC 400

3000 LPH

4000 cc

2000 Ltr

SCC 600

4000 LPH

6000 cc.

3000 Ltr.

Suitable for Engine
Oil Sump Capacity

8
Centrifuge With Complete
Installation Kit

9
Assembly Drawing
Standalone System ( With Motor Pump)

10
Installation Models

Engine
Mounted Unit

Standalone Unit
(With Motor& Pump)

11
Oilmax Installations

MAN B&W 6L 23/30

STANDALONE
CENTRIFUGAL MODEL

HIMSEN 5H 21/32

YANMAR M 200L SN
12
Oilmax Installations

DAIHATSU 5DK-20

MAK 12M 43 C

STX MAN B&W 5L 16/24

STX MAN 7L 27/38
13
THIS ANALYSIS IS JUST FOR REFERENCE;VALUES MAY CHANGE FOR DIFFERENT ENGINES AND PARAMETERS.

Sample Saving Analysis

-

Oilmax Centrifugal Oil Cleaner

Engine Model
: MAN B & W 6L23/30 800 KW DG SET
Engine Oil Capacity
: 700 Liters
Cost of Lube Oil
: 05 USD per Litre
Cost of Full flow Filter Element : 50 USD
Engine running per year
: 6000 Hrs.
A)
Saving on Cost of Fullflow Filter Element Replacement (Cartridge Type)
Engine without
Engine with Centrifugal
Centrifugal
Oil
Oil Cleaner
Cleaner
1) Full flow Filter Change Period
500
1000
2) No. of elements changed per
6000 / 500 x 2 = 24
6000/1000 x 2 =12
year
3) Cost of element replacement per
24 x 50 =1200 USD
12 X 50 =600 USD
year
Saving per year : 600 USD
B)
Saving on Account of Extended Oil Change Period
Engine without
Engine with Centrifugal
Centrifugal
Oil
Oil Cleaner
Cleaner
1) Oil change period
1500 Hrs.
2000 Hrs.
2) No. of oil changes
6000/1500 =04
6000/2000 =03
3) Total oil changed
700 X 4 =2800 Ltrs
700 x 3 =2100 Ltrs.
4) Cost of oil change
2800 x 5 =14000 USD
2100 X 5 =10500 USD
Saving per year : 3500 USD
C)
Saving on Account of Reduced Wear & Tear
Overhaul period (MTBO)
: 12,000 Hrs. (2 years)
Overhauling cost (of wear parts)
: 12000 USD
Overhauling cost per year
: 12000/2 =6000 USD
Overhauling cost per year (at 25% reduction in wear rate) : 12000/2.5 = 4800 USD
Saving per year : 1200 USD
TOTAL SAVING PER YEAR = A+B+C
: 5300 USD
OUR CENTRIFUGE MODEL COST
: 1500 USD

PAYBACK PERIOD

:

04 MONTHS

14
Our Valued Customers
Fleet

Management
Ltd.

ASP Ship

Anglo

 V Ships

Eastern

Wallem

Mgmt.

 Executive

Ship Mgmt

SCF Unicom Navig8 Ship
Masterbulk
Wilhelmsen
Univan
Carisbrooke
Shipping Ltd

Chemikalien

Mgmt.

Thome Ship
Mgmt.

MTM Ship
Mgmt.

 Maersk

Tankers

Sea Transport

Gearbulk

15
Our Valued Customers
B S Ship Mgmt
Seaspan Ship
Management
Synergy Maritime
Target Ship Mgmt.
Odfjell Ship Mgmt.
Berge Bulk
Shipping Corporation
Of India Ltd.

MSC Ship Mgmt.
Mercator Ltd.
Norbulk Shipping

MSI Ship Mgmt.
India Steamship
Goodwood Ship Mgmt
16

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Centrifugal oil cleaner for marine diesel engines and hydraulic systems on board ships

  • 1. Oilmax CENTRIFUGAL OIL CLEANER FOR MARINE APPLICATIONS Use Your Oil Maximum Oilmax Systems Pvt. Ltd. Web : www.oilmaxmarine.com Mail : marine@oilmax.co.in 1
  • 2. 2
  • 3. Engine Mounted Centrifuge Standalone System (With Motor & Pump) Sludge Collected In Rotor 3
  • 4. Why Centrifugal Oil Cleaner? Centrifugal Oil Cleaner removes very fine dirt from lube oil below 1µ . Present engine filtration system can not remove such fine particles. With clean lube oil, Engine wear & tear is Substantially reduced, particularly of the tight clearance components like Piston Rings and Liners, Camshafts & Bearings, Turbo Charger, Gear Train etc. Effective removal of Carbon soot prevents Ring sticking and Clogging of oil passages, improving engine performance. Fine particles in the range of 1-5 µ get trapped into the dynamic clearance causing the maximum wear & tear. Centrifugal oil cleaner removes these fine particles enabling extension of component life 4
  • 5. Advantages  No Replacement Element  No Recurring cost  Increased Engine Life  Improved Engine Operation  Extended Oil Change Period  Finest Filtration upto 1µ  Reduce Storage / Disposal Coast of waste Oil  Reduce Pollution & Environmental Impact  Substantial Savings on Operating & maintenance expenses… Applications         Auxiliary Engines Main Propulsion Engines Hydraulic Equipments On Board Cranes RTG Cranes Reach Stackers Deck Machinery Gear Box Oil, Hydraulic oil, Diesel Oil Etc. 5
  • 6. Working Principle Centrifugal oil cleaner operates on reaction turbine principle. Oil enters the centrifuge under pressure and flows into rotor thru hollow rotor shaft. The oil pressure and flow is converted in rotational energy as oil escapes through Rotor jets, producing speed upto 8000 rpm. The resultant centrifugal force removes dirt from engine oil , depositing it on the inner wall of rotor in a dense cake form. Clean oil drains back to the engine oil by gravity. 6
  • 7. Engine Wear Reduction by installing Centrifugal Oil Cleaner 7
  • 8. Selection Chart (Engine Mounted Centrifuge) Centrifuge Model Nominal Flow Rate Dirt Holding Capacity SCC 020 200 LPH 200 cc 20 Ltr. SCC 025 250 LPH 250 cc 30 Ltr. SCC 050 500 LPH 500 cc 60 Ltr. SCC 060 600 LPH 600 cc 80 Ltr. SCC 100 700 LPH 1000 cc 120 Ltr. SCC 200 1200 LPH 2000 cc 700 Ltr. SCC 400 3000 LPH 4000 cc 2000 Ltr SCC 600 4000 LPH 6000 cc. 3000 Ltr. Suitable for Engine Oil Sump Capacity 8
  • 10. Assembly Drawing Standalone System ( With Motor Pump) 10
  • 12. Oilmax Installations MAN B&W 6L 23/30 STANDALONE CENTRIFUGAL MODEL HIMSEN 5H 21/32 YANMAR M 200L SN 12
  • 13. Oilmax Installations DAIHATSU 5DK-20 MAK 12M 43 C STX MAN B&W 5L 16/24 STX MAN 7L 27/38 13
  • 14. THIS ANALYSIS IS JUST FOR REFERENCE;VALUES MAY CHANGE FOR DIFFERENT ENGINES AND PARAMETERS. Sample Saving Analysis - Oilmax Centrifugal Oil Cleaner Engine Model : MAN B & W 6L23/30 800 KW DG SET Engine Oil Capacity : 700 Liters Cost of Lube Oil : 05 USD per Litre Cost of Full flow Filter Element : 50 USD Engine running per year : 6000 Hrs. A) Saving on Cost of Fullflow Filter Element Replacement (Cartridge Type) Engine without Engine with Centrifugal Centrifugal Oil Oil Cleaner Cleaner 1) Full flow Filter Change Period 500 1000 2) No. of elements changed per 6000 / 500 x 2 = 24 6000/1000 x 2 =12 year 3) Cost of element replacement per 24 x 50 =1200 USD 12 X 50 =600 USD year Saving per year : 600 USD B) Saving on Account of Extended Oil Change Period Engine without Engine with Centrifugal Centrifugal Oil Oil Cleaner Cleaner 1) Oil change period 1500 Hrs. 2000 Hrs. 2) No. of oil changes 6000/1500 =04 6000/2000 =03 3) Total oil changed 700 X 4 =2800 Ltrs 700 x 3 =2100 Ltrs. 4) Cost of oil change 2800 x 5 =14000 USD 2100 X 5 =10500 USD Saving per year : 3500 USD C) Saving on Account of Reduced Wear & Tear Overhaul period (MTBO) : 12,000 Hrs. (2 years) Overhauling cost (of wear parts) : 12000 USD Overhauling cost per year : 12000/2 =6000 USD Overhauling cost per year (at 25% reduction in wear rate) : 12000/2.5 = 4800 USD Saving per year : 1200 USD TOTAL SAVING PER YEAR = A+B+C : 5300 USD OUR CENTRIFUGE MODEL COST : 1500 USD PAYBACK PERIOD : 04 MONTHS 14
  • 15. Our Valued Customers Fleet Management Ltd. ASP Ship Anglo  V Ships Eastern Wallem Mgmt.  Executive Ship Mgmt SCF Unicom Navig8 Ship Masterbulk Wilhelmsen Univan Carisbrooke Shipping Ltd Chemikalien Mgmt. Thome Ship Mgmt. MTM Ship Mgmt.  Maersk Tankers Sea Transport Gearbulk 15
  • 16. Our Valued Customers B S Ship Mgmt Seaspan Ship Management Synergy Maritime Target Ship Mgmt. Odfjell Ship Mgmt. Berge Bulk Shipping Corporation Of India Ltd. MSC Ship Mgmt. Mercator Ltd. Norbulk Shipping MSI Ship Mgmt. India Steamship Goodwood Ship Mgmt 16