We are leading manufacturers of Centrifugal Lube Oil Cleaner for Marine Engines & Hydraulic equipments on board. This System is very useful for improving component life & reducing cost of engine operation & Maintenance. We have installed several thousand units in diesel engine applications worldwide with excellent results in marine as well as industrial applications.
We have installed our centrifuges successfully on almost all models of MAN B & W, DAIHATSU, YANMAR, HIMSEN, MAK, CATERPILLAR, CUMMINS , WARTSILA etc.
Please visit our website : www.oilmaxmarine.com
Mail us on : marine@oilmax.co.in
Centrifugal oil cleaner for marine diesel engines and hydraulic systems on board ships
1. Oilmax
CENTRIFUGAL OIL CLEANER
FOR MARINE APPLICATIONS
Use Your Oil Maximum
Oilmax Systems Pvt. Ltd.
Web : www.oilmaxmarine.com
Mail : marine@oilmax.co.in
1
4. Why Centrifugal Oil Cleaner?
Centrifugal Oil Cleaner
removes very fine dirt from
lube oil below 1µ . Present
engine filtration system can
not remove such fine
particles. With clean lube
oil, Engine wear & tear is
Substantially
reduced, particularly of the
tight clearance components
like Piston Rings and
Liners, Camshafts &
Bearings, Turbo
Charger, Gear Train etc.
Effective removal of Carbon
soot prevents Ring sticking
and Clogging of oil
passages, improving engine
performance.
Fine particles in the range of 1-5 µ get trapped into the
dynamic clearance causing the maximum wear & tear.
Centrifugal oil cleaner removes these fine particles
enabling extension of component life
4
5. Advantages
No Replacement Element
No Recurring cost
Increased Engine Life
Improved Engine Operation
Extended Oil Change Period
Finest Filtration upto 1µ
Reduce Storage / Disposal Coast of waste Oil
Reduce Pollution & Environmental Impact
Substantial Savings on Operating &
maintenance expenses…
Applications
Auxiliary Engines
Main Propulsion Engines
Hydraulic Equipments
On Board Cranes
RTG Cranes
Reach Stackers
Deck Machinery
Gear Box Oil, Hydraulic oil, Diesel Oil Etc.
5
6. Working Principle
Centrifugal oil cleaner operates on reaction turbine
principle. Oil enters the centrifuge under pressure and
flows into rotor thru hollow rotor shaft. The oil
pressure and flow is converted in rotational energy as
oil escapes through Rotor jets, producing speed upto
8000 rpm. The resultant centrifugal force removes dirt
from engine oil , depositing it on the inner wall of
rotor in a dense cake form. Clean oil drains back to
the engine oil by gravity.
6
14. THIS ANALYSIS IS JUST FOR REFERENCE;VALUES MAY CHANGE FOR DIFFERENT ENGINES AND PARAMETERS.
Sample Saving Analysis
-
Oilmax Centrifugal Oil Cleaner
Engine Model
: MAN B & W 6L23/30 800 KW DG SET
Engine Oil Capacity
: 700 Liters
Cost of Lube Oil
: 05 USD per Litre
Cost of Full flow Filter Element : 50 USD
Engine running per year
: 6000 Hrs.
A)
Saving on Cost of Fullflow Filter Element Replacement (Cartridge Type)
Engine without
Engine with Centrifugal
Centrifugal
Oil
Oil Cleaner
Cleaner
1) Full flow Filter Change Period
500
1000
2) No. of elements changed per
6000 / 500 x 2 = 24
6000/1000 x 2 =12
year
3) Cost of element replacement per
24 x 50 =1200 USD
12 X 50 =600 USD
year
Saving per year : 600 USD
B)
Saving on Account of Extended Oil Change Period
Engine without
Engine with Centrifugal
Centrifugal
Oil
Oil Cleaner
Cleaner
1) Oil change period
1500 Hrs.
2000 Hrs.
2) No. of oil changes
6000/1500 =04
6000/2000 =03
3) Total oil changed
700 X 4 =2800 Ltrs
700 x 3 =2100 Ltrs.
4) Cost of oil change
2800 x 5 =14000 USD
2100 X 5 =10500 USD
Saving per year : 3500 USD
C)
Saving on Account of Reduced Wear & Tear
Overhaul period (MTBO)
: 12,000 Hrs. (2 years)
Overhauling cost (of wear parts)
: 12000 USD
Overhauling cost per year
: 12000/2 =6000 USD
Overhauling cost per year (at 25% reduction in wear rate) : 12000/2.5 = 4800 USD
Saving per year : 1200 USD
TOTAL SAVING PER YEAR = A+B+C
: 5300 USD
OUR CENTRIFUGE MODEL COST
: 1500 USD
PAYBACK PERIOD
:
04 MONTHS
14