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FUTURESMART
MINING™
Tony O’Neill
Group Technical Director
2
MINING IS ON THE CUSP OF GAME-CHANGING INNOVATION
Unprecedented opportunity for those prepared to take a fresh approach
Anglo American has a portfolio of world-class competitive
mining operations and undeveloped resources and a rich
heritage of technology and innovation that spans 100 years.
Diamonds (De Beers), Copper, Platinum Group Metals
(PGMs), Iron Ore & Manganese, Coal, Nickel
Mining innovation is driven by increasingly critical
challenges
▪ safety
▪ productivity
▪ sustainability
3
40kg Cu
A NEW PARADIGM
Waste
Ore
Cu
Water
Energy
1t
1t
4%
3m3
10kWhr
24t
8t
0.5%
6m3
160kWhr
Waste
Ore
Cu
Water
Energy
1900 2017 Future
4
FUTURESMART MINING™ IS REDEFINING THE
MINING INNOVATION CYCLE
CREATING SHARED VALUE THROUGH THE SMART ADAPTATION AND APPLICATION OF TECHNOLOGY
Consider entire value chain. 3 lenses:
•Sustainability (water, energy)
•Processing
•Mining
GRASP CHALLENGES
IDEATE
•Open Forums
•Internal participation
•Open and collaborative
CONSOLIDATE
•Technology Programmes
•Value defined
•Balance delivery over time
DELIVER
•Rapid delivery cycles
(SmartPath)
•Learning plans
•SmartBox VALUE IDENTIFICATION
COLLABORATION
FAST, ITERATIVE EXECUTION
5
THE CONCENTRATED MINE
Precisely targeting the metal and mineral with less waste
Moving and processing
only the mineral / metal
VISION
CHALLENGE
Precision mining with minimal
energy, water and capital intensity
APPROACH
Concentrate the mine™ concept:
•Improved mine fragmentation
•Rejecting the worthless rock
(gangue) earlier
•Coarse particle recovery
Fine particle recovery
6
THE WATERLESS MINE
Waterless processing
Dry processing without
the need for tailings dams
VISION
CHALLENGE
Around 75% of our current portfolio
is located in high-water-risk regions
APPROACH
•Closed Loop water recycling
•Evaporation control
•Dry tailings disposal
7
MODERN MINE
Continuous, hard rock mining for safer, more economic mines
MN220 Reef Miner
(Pictured) Remote controlled disc cutting machine
designed for mining narrow reefs of hard rock
The Rapid Mine
Development System
(RMDS) Safely excavates low-profile tunnels
with rapid access to ore
Underground testing is advanced at our
platinum mines
Continuous haulage system
(CHS) A remote controlled system to transfer bulk
material from the RMDS to the fixed conveyors
Slot Borer
Platinum reef drilling system for drilling narrow
vein hard rock ore body of just 1m-1.5m
A safer, more
economic mine
VISION
8
A safer, more
economic mine
VISION
CHALLENGE
Precise, continuous mining at depth
APPROACH
•Adapt disruptive technologies
•Mechanise existing methods
•Continuous hard rock cutting and
materials movement
MODERN MINE
Transforming hard rock mining
9
Predictive intelligence
VISION
CHALLENGE
Predict and shape operational
outcomes
APPROACH
•Digital planning & work
management
•Predictive condition-based
monitoring and maintenance
•Advanced process control
•Automation
THE INTELLIGENT MINE
A smart, connected, learning mine
10
DIGITAL MINING
Digital provides an opportunity to transform current mining methods
OPPORTUNITY
Mining’s digital potential lies
in leveraging a unique
combination of digital and
physical assets
APPROACH
• The use of modelling &
simulation (“digital twins”)
• Improving the current
business model (assets,
processes and people)
• Standard use of machine
learning
Modern mining
VISION
11
DIGITAL INNOVATION
Mining’s true digital potential lies beyond digital transition
OPPORTUNITY
Digital innovation can create a
new business model
APPROACH
• Digitise the value chain to shift
boundaries
• Create new markets
• Disrupt the old business model
A new business model for
mining
VISION
12
Source: The future of work: A journey to 2022, PWC. Deloitte Millennial Survey 2015. Five ways work will change in the future. The Guardian. Nov 2015.
INNOVATION AND NEW WAYS OF WORKING
13
THANK YOU
14
FUTURESMART
MINING™

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Mines and Technology 2017 conference

  • 2. 2 MINING IS ON THE CUSP OF GAME-CHANGING INNOVATION Unprecedented opportunity for those prepared to take a fresh approach Anglo American has a portfolio of world-class competitive mining operations and undeveloped resources and a rich heritage of technology and innovation that spans 100 years. Diamonds (De Beers), Copper, Platinum Group Metals (PGMs), Iron Ore & Manganese, Coal, Nickel Mining innovation is driven by increasingly critical challenges ▪ safety ▪ productivity ▪ sustainability
  • 3. 3 40kg Cu A NEW PARADIGM Waste Ore Cu Water Energy 1t 1t 4% 3m3 10kWhr 24t 8t 0.5% 6m3 160kWhr Waste Ore Cu Water Energy 1900 2017 Future
  • 4. 4 FUTURESMART MINING™ IS REDEFINING THE MINING INNOVATION CYCLE CREATING SHARED VALUE THROUGH THE SMART ADAPTATION AND APPLICATION OF TECHNOLOGY Consider entire value chain. 3 lenses: •Sustainability (water, energy) •Processing •Mining GRASP CHALLENGES IDEATE •Open Forums •Internal participation •Open and collaborative CONSOLIDATE •Technology Programmes •Value defined •Balance delivery over time DELIVER •Rapid delivery cycles (SmartPath) •Learning plans •SmartBox VALUE IDENTIFICATION COLLABORATION FAST, ITERATIVE EXECUTION
  • 5. 5 THE CONCENTRATED MINE Precisely targeting the metal and mineral with less waste Moving and processing only the mineral / metal VISION CHALLENGE Precision mining with minimal energy, water and capital intensity APPROACH Concentrate the mine™ concept: •Improved mine fragmentation •Rejecting the worthless rock (gangue) earlier •Coarse particle recovery Fine particle recovery
  • 6. 6 THE WATERLESS MINE Waterless processing Dry processing without the need for tailings dams VISION CHALLENGE Around 75% of our current portfolio is located in high-water-risk regions APPROACH •Closed Loop water recycling •Evaporation control •Dry tailings disposal
  • 7. 7 MODERN MINE Continuous, hard rock mining for safer, more economic mines MN220 Reef Miner (Pictured) Remote controlled disc cutting machine designed for mining narrow reefs of hard rock The Rapid Mine Development System (RMDS) Safely excavates low-profile tunnels with rapid access to ore Underground testing is advanced at our platinum mines Continuous haulage system (CHS) A remote controlled system to transfer bulk material from the RMDS to the fixed conveyors Slot Borer Platinum reef drilling system for drilling narrow vein hard rock ore body of just 1m-1.5m A safer, more economic mine VISION
  • 8. 8 A safer, more economic mine VISION CHALLENGE Precise, continuous mining at depth APPROACH •Adapt disruptive technologies •Mechanise existing methods •Continuous hard rock cutting and materials movement MODERN MINE Transforming hard rock mining
  • 9. 9 Predictive intelligence VISION CHALLENGE Predict and shape operational outcomes APPROACH •Digital planning & work management •Predictive condition-based monitoring and maintenance •Advanced process control •Automation THE INTELLIGENT MINE A smart, connected, learning mine
  • 10. 10 DIGITAL MINING Digital provides an opportunity to transform current mining methods OPPORTUNITY Mining’s digital potential lies in leveraging a unique combination of digital and physical assets APPROACH • The use of modelling & simulation (“digital twins”) • Improving the current business model (assets, processes and people) • Standard use of machine learning Modern mining VISION
  • 11. 11 DIGITAL INNOVATION Mining’s true digital potential lies beyond digital transition OPPORTUNITY Digital innovation can create a new business model APPROACH • Digitise the value chain to shift boundaries • Create new markets • Disrupt the old business model A new business model for mining VISION
  • 12. 12 Source: The future of work: A journey to 2022, PWC. Deloitte Millennial Survey 2015. Five ways work will change in the future. The Guardian. Nov 2015. INNOVATION AND NEW WAYS OF WORKING