Altivar Process is a Services Oriented Drive designed to reduce OPEX in Process & Utilities installations, thanks to embedded digital services

1. Altivar Process, More than a Variable Speed Drive
Presented by: Pierre Gorguet
Confidential Property of Schneider Electric

2. Process challenges
Overall Equipment Efficiency
Total Cost of Ownership
Need to go
faster
Bring intelligence
to operations
Need to do more
with less
Reduce waste to
improve bottom line
Zero downtime
&
asset
performance
Make smarter and
faster decisions

3. Altivar Process, the first
Services Oriented Drive
Processes optimisation
Energy management
Asset management
Providing unique added values for

4. 4Confidential Property of Schneider Electric
The First Services Oriented Drive
Full system Integration
in iPMCC
Floor Standing Drives
Engineered Drives Low
Harmonic Drives
Ready to use
wall mounted drive
with
high protection degree

5. Altivar Process
The new comprehensive range of Variable Speed Drive from Schneider Electric
Industrial Process Applications
Fluid & Gas Handling Solid & Mechanics Movement
Multi-pump management
Pump functions
Torque control
Braking (regen. incl.)
Advanced safety
DC bus sharing110% overload
Closed loop
150% overload
ATV600 ATV900
Unique
Value
Proposition
2 Lines for all requirements

6. Altivar Process Unique Values Proposition
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|
Altivar Process
A Services Oriented Device enabling key services
> Optimize Consumption
> Monitor Usage of Energy
Energy management
> Initial Cost Reduction
> Operation Cost Reduction
Process optimization
> Prevent & Reduce downtime
> Maintain Performance Level
Asset management
Comprehensive data Available Anytime, Anywhere
> Increased performance with
decentralized application
expertise.
> Optimized consumption
> Smart metering
> Lower impact on grids
> Condition based maintenance
> Asset protection
> Smarter maintenance

8. Process Optimization
How Altivar Process contributes to the process performance improvement.
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9. How Altivar Process contributes to
Initial Cost Reduction
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10. Easy cabling & Direct connexionOpeness to any Process Architecture
Ethernet/IP, Modbus TCP
Ethercat
PROFIBUS
PROFINET
DeviceNet
CANopen
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Natural integration & Smart Cabling
RJ45
Removable Screw Terminals
Clear identification
Contribution to Initial Cost Reduction

11. Integration Design & Cabinet Design Risk & Commissioning TimeCooling system design , cost &
installation
Separate Power cooling Air Flow
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Simply & Easy installation
Contribution to Initial Cost Reduction
Wall Mounting
Minimized design risks
On-time delivery
Full load tested
Ready to connect
Robust design
Ready to use Engineered Drives

12. Decentralized expertise,
close to the machine
Complete and Validated algorithms
Simply settable
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Embedded Application & safety Functions
Contribution to Initial Cost Reduction
Anti-Jam setting face plate

13. How Altivar Process contributes to
Operation Cost Reduction
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14. Schneider-Electric – Industry Business – Industrial Control & Drives 2015
Motor Control Performance & Robustness
> Easy to set whatever the motor is
> Performant movement control
> Reliable application management
Contribution to Operation Cost Reduction
Asynchronous motors
• All efficiency classes
• Up to high pole numbers
• Brand independent
Synchronous motors
• Permanent magnet motors
• Separately excited
Special motors
• Submersible
• Conical sliding rotor
• Variable Reluctance

15. Schneider-Electric – Industry Business – Industrial Control & Drives 2015
PlantStruxure , Foxboro evo
PES, M580, wonderware
Comprehensive data available anywhere
Contribution to Operation Cost Reduction
Local
control/command
Datas available
at device level only
Drives as a part of a DCS control,
providing sensor capability,
Data available
for a better process management
Intelligence within the system
and close to the machine
Datas available
on any device with
any standard Internet Browther
From motor control across the full span of process automation

16. Take advantage of Smart Project Object,
Contribution to Operation Cost Reduction
Easier integration,
of the full range of drive
capabilities within the platform
Better Information Availability
through full programming,
operation& diagnostic functions
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The benefit of Connected Devices to unleash new potential
Contribution to Operation Cost Reduction
Native Ethernet Communication
Only 1 Ethernet cable
1000+ available relevant data close to the application
VSD is both Actuator Device & Smart Sensor Device
Ethernet
Dual Port Ethernet/IP
Local Management of a Multi-Variable Speed Pump System
& Continuity of Service
Master
Slave 1
Slave 2
Slave 3
Pump 1
Pump 2
Pump 3
Pump 4
Ethernet
Muli-VSP system

18. Energy Management
How Altivar Process contributes to Energy Efficiency of Process
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19. Schneider Electric © 2015 19
Instanteous TrendWeekly report
• 60% energy Saving at stop
• Switch off : Power section, Fans…
Stop & Go
• THDi <48% @80% load as standard
• THDi <5% with low harmonic offer
Low Harmonics
Power measurement
• Accuracy <5%
• Energy dashboard
Process KPI
Energy Management

20. Asset Management
People’s safety, Downtime reduction, Maintenance optimization, Process protection
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Asset Management
> Altivar Process covers main functional safety needs
- Stops & Standstills control: STO,SS1, SS2, SOS
- Safe brake control :SBC
- Safe speed control: SLS, SSM, SDI
> Provides High Safety Integrity Level (up to SIL3)
> Manages the full safety control of the system
- Guard door interlock function
- Secured access control,
- Enable Switch management.
Enhanced safety

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Pump protection functions:
● Thermal Sensor Protection
● Preventive Pump Cavitation
● No Flow Protection
● High Flow protection
● Inlet Pressure protection
● Outlet Pressure protection
● End of curve
● Power reduction with temperature
Asset Protection, Downtime reduction, Maintenance optimization,
Asset Management

23. Asset Management
Prevent & Avoid Downtime
Protection against premature
wear
Anti Jam function
Cyber Security Certified
Level 2
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24. Asset Management
Minimize Downtime & Spare parts stocks
Bricks in Parallel according to
power rating
No special tools for
maintenance required
Easy replacement of the fan
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Giving relevant, instantaneous & up to date
information on assets status
Dynamic QR Code
Asset Management
Downtime reduction, Maintenance optimization,

26. Questions?
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