1. CURICULLAM VITAE
AMIT NIGAM Flat No.47A , City park society
Near fire brigade office opposite to
Nagar palika office, KADI
District Mehsana Gujurat -382715
Cell---09741220820 ,7043555100
E-mail – anigam79@yahoo.co.in
OBJECTIVE
To work in challenging, innovative , creative, ambitious, team oriented atmosphere contributing to a work
culture so as to make job intrinsically satisfying to myself by continually enhancing professional & personal
goals .
PROFESSIONAL EXPERIENCE SUMMARY --
I got enriched with 19 - years of experience in Engineering Automobile
industry.
Currently I am placed with Roki Minda Co. Pvt.Ltd – 3rd
factory (Vithalapur – Gujarat) as D.G.M –
Operations.
I have been involved in 3 plant set up activities from initial phase.
During my 19 years professional experience in Automotive industry & I worked in various Production &
Product lines , Assy Process , Quality related activities , PPC, HRM , Materials & New Product
development.
I also have knowledge in Air filters manufacturing too.
I have handled various times ISO 9000 & TS 16949, ISO 14001 quality system procedures and their
implementation.
Having expertise in Both Injection Moulded Assy. Products & Blow Moulded Assy products.
Handled New Product Development activities by using tools like APQP, FMEA, CFT , PPAP.
Enriched with Vendor Development activities for Bought out parts such as plating parts , rubber parts , seals
etc . In my past exposures I have also developed plastic parts, sheet metal parts, rubber parts, turned parts,
water pump, wiper system, wiper arm & blade, cab locks, auto electrical switches, lights.
Having experience in various inspections and testing instruments/ equipments.
Well versed FMEA, PPAP, TPM, TPS , SPC, Cp / Cpk, Pp / Ppk, KAIZEN, POKE YOKA.
PRESENTLY PLACED WITH - Roki Minda Co. Pvt Ltd . ( From May -13 till date)
COMPANY’S PROFILE
Roki Minda Co. Pvt Ltd is a Joint Venture Company of MINDA collaborated with Japanese company
Roki Co. Ltd Japan, the company is in operations of Air filters, canister parts for Honda 2W+ 4W ,
Yamaha ,Suzuki , etc.
Roki Minda Co. Pvt Ltd Vithalapur plant is currently manufacturer of air filters for Honda & in future
will start business for Suzuki Gujarat Plant .
RESPONSIBILITIES AT ROKI MINDA :----
Due to my Good management activities & also earlier Plant set up exposure @ Malur (Bangalore plant) ,I
have been given additional responsibilities for Roki Minda 3rd plant set up activities.
Works as Head –Operations looking after activities related to Production, Assy, Quality, Maint , PE &
PPC , HRM .
New Business development activities & Interaction with customers for Quality & delivery.
Worked for localization for 2nd
Vendor Development Activities for Bought out parts .
Development of Plastics, sheet metal, Rubber & EPDM parts .
2. ACHIEVEMENTS AT ROKI MINDA 2nd
factory & 3rd
Factory:----
Successful Installation & Set up Activities @ Roki Minda 2nd
plant @ Bangalore
Successful installation & Setup activities @ Roki Minda 3rd
Plant @ Vithalapur Gujarat
Got appreciation from Top management for best set up of plant in Bangalore / Vithalapur
Got appreciation from HMSI 4th
factory for making best supplier plant @ Vithalapur.
Got award from HMSI for Best Plant Development & Delivery .
Handled Quality & PPC deptt @ Domain level for all 3 Roki Minda plants.
Developed a strong team with one motive Customer 1st
@ 2nd
factory / 3rd
Factory.
Developed leaders in most of the deptt for 2nd
& 3rd
factory to self reliance initiatives.
Maintained Zero PPM for 2nd
factory at customer end @ continuous 3 years .
No delivery failure at customer end for continuous 3 year
Achieved Target profitability as per co. budget.
Involved team in Cost saving initiatives for meeting target profits.
Got Par Excellence award in QCFI @ National level.
Got many times award @ Minda Best Conventions .
PREVIOUSLY PLACED WITH - MINDA KYORAKU LTD. ( From Dec - 2007 – April.13)
COMPANY’S PROFILE
MINDA KYORAKU Ltd --(Bangalore plant) is a Joint Venture company of MINDA collaborated with
Japanese company Kyoraku Co. Ltd Japan, dealing in the business of Injection Moulded & Blow molded,
automobile products for Toyota, Nissan , Denso , Honda , GM, Ford etc.
Minda Kyoraku Bangalore Plant is into manufacturing business of Roof air ducts, Instrument panel ducts,
Spoilers ,Washer Tanks, Reservoir Tank .
RESPONSIBILITIES AT MINDA KYORAKU LTD :----
Manager – Operations & Heading Production , Assy , PPC & Maint department .
New Projects activities set up for Toyota , Nissan , Honda, GM , Ford.
New Business development Activities & Interaction with customers for Quality & delivery.
Deals in Vendor Development Activities for Bought out parts .
Development of Plastics , sheet metal , Rubber & EPDM parts .
Execution of PPC activities, Procurement activities & budgetary Sales target.
ACHIEVEMENTS AT MINDA KYORAKU LTD:----
Successfully established Minda First Blow Moulding plant @ Bangalore.
Successful completion of 1st
Blow moulding @Bangalore within the approved budget limits.
Formed a Strong team @ Bangalore for Blow Moulding extrusion process.
Got Technical training from Japanese partner on Blow moulding process & spoilers process
Got Best Localization award from Toyota Innova Roof ducts.
Successfully handled New projects activities for Toyota , Nissan , Denso & Honda 4 W.
Enhanced Customer relationship by providing results with Right quality & Right delivery.
Executed Concept design process for new plant thru one piece flow system.
Set up of New Assy. lines for Toyota, Denso , Honda , Nissan , GM by implementing TPS activity.
PREVIOUSLY PLACED WITH - MINDARIKA PVT. LTD. ( From Aug-2002 to Nov.-
2007 )
(Sister Concern of MINDA Industries )
COMPANY’S PROFILE -
3. MINDARIKA Pvt. Ltd. is Indo-Japanese Joint Venture of Tokairika CO. LTD. Japan, Sumitomo corp.
Japan & Minda Industries ltd. , Co is in Business process for auto-electrical switches like lever
combination switches, heater panel, a/c switches, back-up lamp switches, parking brake switches and door
lamp switches, ignition locks, wiring harnesses, headlights, horn to Customers like Maruti-Suzuki, Fiat,
Telco, Honda, GMIL, Ford, Mitsubishi and Toyota etc. Co .is certified with TS-16949 –2009 & ISO-
14001.
RESPONSIBILITIES AT MINDARIKA :----
Worked as - Assistant Manager (Production ) .
Implementation of all quality system with ISO/TS-16949 & ISO-14001.
Involved in day to day activities for Quality solving techniques such as QC story ,Maint. Problems.
Monitoring & Analysis of PPM Analysis on day to day basis.
Skill leader for PPM target achievements 100ppm.
Executed TPM activities by implementing one pillar of TPM (Jisho Hozen) @ Moulding Shop.
Cost saving initiatives like raw material saving thru implementation of Hot runner system in thermo
plastic & Cold sprue system in thermo set molds .
Saved Production cycle thru Process Optimization --- saved around 30-40 % cycle time for many od the
product lines.
Achieved departmental MPCP (KRA) targets through PQCDSM techniques.
Adopted Quality Techniques like FIFO & “5 S” for better production controls & Muda Elimination.
SKILL CHAMPION @ Mindarika in MINDA Group Production Skill team.
Adopted Better trouble shooting techniques in different Plastic raw material grades like NYLON6 ,
NYLON66, ABS, TPE, PBT, PMMA, PC, Thermo set etc.
ACHIEVEMENTS IN MINDARIKA:----
PPM LEVEL achieved up 150 PPM achieved thru best practices, F.Y.-2007-2008
Achieved HRS SAVING---2150 HRS , F.Y.-2007-2008
ENERGY SAVING --- SAVING UPTO 30-40 % IN INJECTION MOLDING M/C.
TPM CO – ORDINATOR FROM PRODUCTION DEPTT.
AUTONOMOUS MAINTENACE done on various Injection Moulding Machine.
Achieved RAW MATERIAL SAVING by inculcating HOT SPRUE & COLD SPRUE TECHNOLOGY.
PROFESSIONAL TRAININGS AT MINDA GROUP - ( MINDA Ind. & MINDARIKA )
Attended several training sessions in Indonesia for Blow Moulding Process& spoiler new Product
processes for Toyota / Nissan / Honda.
Had been to SIKA –Taiwan. for New Machine procurement &Trial activities .
Process Optimization techniques from Ferro Magnetic, L& T Chennai.
TS internal auditor training.
ISO 14001 auditor training.
SAP training .
TPM Training from CII .
TPS training.
Energy saving ideas Injection molding m/c.
PREVIOUSLY PLACED WITH - INJECTO PLAST . ( From Aug-97 to Jul.-2002 )
Enriched with approx. 5 yrs experience at M/s INJECTO PLAST (Lohia group of Company) ISO 9002,
QS 9000 certified company etc.) it includes 2 yrs tenure for new plant set up activities for Chennai plant .
COMPANY PROFILE
4. INJECTO PLAST is a “Lohia Group of Industries” & ISO –9002 & QS 9000 certified company
Co is into manufacturing business of Automobile Engineering plastics components suppling to VISTEON
INDIA, FORD , MARUTI , HUNDAI, GE POWER , CSI , PHC , HINDUSTAN MOTORS , TTL ETC.
RESPONSIBILITIES AT (INJECTO PLAST)
Joined as shift engineer.
Promoted as Production in charge in 1999 and given the resposbility for new Chennai plant
Implementation of QS & TS 16949 ACTIVITIES AT Production Deptt..
ACHIEVEMENTS IN (INJECTO PLAST)---
Processed around 25 types of material such as( nylon 6 . nylon 6,6, POM, ABS, ABS-PC, PC , PMMA PU ,
TPE , PBT , PPS , BAKELITE ----( PF & MF) –FILLED & UNFILLED BOTH.
PROCESS OPTIMIZATION.
Rejection reduction.
PROFESSIONAL QUALIFICATION SUMMARY
PG DIPLOMA IN ---PLASTICS FROM C.I.P.E.T LUCKNOW Passing Year (1997) secured 4th
rank
A.I.R @ 1997.
ADDITIONAL QUALIFICATION
Successful completion of MBA in ( Operations Management ) from SYMBIOSIS Pune in Year 2010 .
PERSONAL PROFILE
Date of Birth 15-7-1975
Father’s Name Sh. Ramesh Chandra Nigam.
Language Known Hindi, English
Nationality Indian
Passport Yes
Religion Hindu
Marital Status Married
Contact details 9741220820
Permanent Address Flat No.47A , City park society Near fire brigade office opposite to
Nagar palika office, KADI
District Mehsana Gujurat -382715
Cell---09741220820 ,7043555100
Date:
Place: (AMIT NIGAM )