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History
 By the time x-rays were discovered, photography
was already an art.
 Photographic film with a nitrocellulose base was
already being marketed by George Eastman.
 The first x-rays were recorded on glass plates.
 These were coated with emulsion on one side
only.
 The exposure dose was quite high.
 Glass plates were used until World war I.
 During WWI, nitrocellulose based film was found
to be a more feasible choice for recording x-rays.
 This film was single-emulsion.
 It was later discovered that double-emulsion
responded to x-rays faster.
 The flaw with nitrocellulose based film was its
easy flammability.
 In 1924, cellulose acetate replaced the
nitrocellulose based film.
The Radiographic Film
 A Radiographic film is similar in construction and
characteristics to a photographic film.
 Its spectral response is different from
photographic film but its mechanism of
operation is the same.
 The film is sandwiched between the radiographic
intensifying screens in a protective cassette.
 The intensifying screens change the x-rays into
visible light. The visible light exposes the
radiographic film.
Film Structure
Radiographic Film has
two basic parts.
 Base
 Emulsion
Most films have two
layers of emulsion so
these are referred as
Double Emulsion Film.
An adhesive layer
attaches the emulsion
to the base.
The emulsion is
enclosed in a
protective layer of
gelatin called the
overcoat.
Transparent Base
 It is the foundation of
the film. 150 to 300 µm
thick.
Transparent Base
 Provides a surface and support for the
emulsion.
 It must have strength, but it should be flexible.
 Most film bases are composed of polyester.
 Polyester can withstand higher temperatures
and is more fireproof.
 The base is usually tinted blue to reduce light
glare.
 Amount of tint varies per specifications of
different manufacturers.
Emulsion
 The emulsion is the heart of the film.
 The x-rays or light from the intensifying screens
interact with the emulsion and transfer
information to the film.
 A homogeneous mixture of gelatin and silver
halide crystals and is about 3 to 5 µm thick.
Gelatin
 The gelatin is clear so it transmits the light to the
silver halide crystals.
 It is porous so the processing chemicals can
easily penetrate to the silver halide crystals.
 The primary function of the gelatin is to provide
a support medium for the silver halide crystals by
holding them in place.
Silver Halide Crystals
 98% Silver Bromide
 2% Silver Iodide
 May be
tabular,cubic,octahedr
al,polygonal in shape.
 Tabular shape used
most commonly for
general radiography.
 About 0.1µm thick and
1µm in diameter.
Silver Halide Crystals
 The differences in speed, contrast and resolution
depends upon the process by which the silver
halide crystals are manufactured.
 From the time the emulsion ingredients are
brought together until the film is packaged, the
whole process occurs in complete darkness.
The Latent Image
 Invisible image produced on the film after
exposure prior to development.
 The latent image is the invisible change in the
silver halide crystals.
 The interaction between the photons and the
silver halide crystals produces the latent image.
The Latent Image Formation
 This interaction is sometimes referred to as the
photographic effect.
 This process is not well understood and is still
under research.
 The Gurney-Mott theory is presently an
acceptable explanation of the photographic
effect.
 Ionic structure of silver halide crystal
 Bromide and iodide ions are mostly
concentrated on the surface of crystal giving it a
negative charge.
 The silver ions are inside known as interstitial
silver ions,so inside is positively charged.
The Latent Image Formation
A Radiation interaction
releases electrons.
B Electrons migrate to
the sensitivity
center(contaminant in
the silver halide
crystal,usually silver
sulfide).
C At the sensitivity
centre, atomic silver is
formed by attracting an
interstitial silver ion---
latent image centre.
D The process is
repeated many times
resulting in the build up
of silver atoms.
E The remaining silver
halide is converted to
silver during
processing.
F The resulting silver
grain is formed.
Silver halide that is not
irradiated remain
inactive. The irradiated
and non-irradiated
silver halide produces
the latent image.
Types of Films
 Screen films most commonly used.
 Screen film used with intensifying screens.
 Single emulsion- emulsion on one side of base.
 Double emulsion used with two screens.
 Direct exposure film or non-screen film.
 Special purpose films
Standard screen-film sizes
English Units SI Units
7 x 7 in 18 x 18 cm
8 x 10 in 20 x 25 cm
10 x 12 in 24 x 30 cm
14 x 14 in 35 x 35 cm
14 x 17 in 35 x 43 cm
Screen Film Factors
 Main factors to be considered when selecting
film
a) Contrast & Speed
b) Crossover
c) Spectral matching
d) Reciprocity Law
e) Safelights
Contrast
 Contrast of a film depends on its latitude.
 Latitude is the range of exposure techniques that
produce an acceptable image.
 Latitude is inversely proportional to contrast.
 High contrast film has low latitude
 Medium contrast film has medium latitude
 Low contrast film has high latitude
 High contrast has small uniform grains
 Low contrast has larger grains and wide range in
size.
Speed
 It is the sensitivity of film to x-rays and light.
 The size and shape of the silver halide crystals
are the main factors that determine speed.
 Faster speed films are almost always double
emulsion.
 Light spectrum from screens must match to
achieve optimum speed.
Crossover
 Crossover is the
exposure of an
emulsion by light from
the opposite
radiographic
intensifying screen.
 Reducing crossover by
adding a dye to the
base
 Crossover causes blurring of the image.
 Can be reduced by
 Tabular grains---flat, large surface area to vol
ratio
 Addition of a light absorbing dye in crossover
control layer.
Spectral Matching
 The most important consideration in selecting
screen film is spectral absorption matching.
 The material in the screen will determine the
color of light emitted by the screen.
 Special dyes in the film are used to match the
screen to the film.
Spectral Matching
 Calcium Tungstate screens emit blue and blue
violet light.
 Replaced by Rare earth screens.
 Rare earth screens emit ultraviolet, blue, green
and red light.
Spectral Matching
 If the light spectrum does not match, there will
be a significant loss of speed alongwith increased
patient dose.
Reciprocity Law
 In radiography, it is generally assumed that the
total exposure of a film depends only on the total
quantity of radiation (mAs) and not on the
exposure time. This is known as the reciprocity
law.
 Reciprocity law
Exposure=intensity x time
=Constant Optical Density
Reciprocity Law
 The reciprocity law is true for film exposed
directly to x-rays.
 It fails when film is exposed to light from
radiographic intensifying screens.
 Reciprocity law failure is important when the
exposure times are very long (as in
mammography)or very short (angiography).
 The result is a loss of speed.
.
Safelights
 Working with film in
the darkroom requires
special lighting to
avoid exposure of the
film.
 Filters are used to
avoid exposure of the
film.
Safelights
 An amber filter can be used for blue sensitive
film only.
 A red filter is used for blue-green sensitive film.
 The color is not the only concern, the wattage of
the bulb and distance between the lamp and
work surface is also very important.
Special Film Types
 Direct exposure film: used without intensifying
screen.
 were used for small body parts.
 Requires 10 to 100 times more exposure. The
emulsion is thicker than screen film.
 Renders excellent detail. No longer used.
 Single emulsion film: once used for extremities
but now most extremity cassettes are double
screen type.
 Again required more exposure.
 Mammography Film: Only single emulsion film
currently used in modern radiography.
 Laser Film: Used in with a laser printer for digital
radiography, CT and MRI.
 Subtraction Film: used in angiography to do
subtraction where the bone is removed for
better visualization of the arteries.
 Spot film: Special roll film of 70 to 105 mm width
used in fluoroscopy.
 Can be processed in x-ray film processor.
 Cine film:
 35 mm black & white film supplied in rolls of 100
and 500 ft
 used in coronary angiography.
 Requires motion picture film processor.
Handling and Storage of
Radiographic Film
 X-ray film is a sensitive radiation detector and it
must be handled in an area free of radiation.
 Film storage must be shielded.
 The darkroom adjacent to the x-ray room
must be shielded.
 Improper handling of the film will result in poor
image quality due to artifacts.
 Avoid bending, creasing or rough handling of
the film.
 Avoid sharp objects contacting the film.
 Hands must be clean and dry.
 Avoid hand creams, lotions or water free hand
cleaners.
 Static electricity or a dirty processor can cause
artifacts.
 Film is sensitive to heat and humidity.
 Heat and humidity causes fog or a loss of
contrast.
 Film should be stored at less than 20º C (68ºF)
 Humidity should be between 40% and 60%.
 Film must be handled and stored in the dark.
 Low level diffuse light causes fog.
 Bright light causes gross exposure.
 Luminous watches, cell phone and darkroom
light leaks should be avoided.
 Films should be used no longer than the stated
Shelf life.
 The oldest film in stock should always be used
first.
 Expired film results in loss of speed and contrast
and an increase in fog.
History of Radiographic Film Development

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History of Radiographic Film Development

  • 1.
  • 2. History  By the time x-rays were discovered, photography was already an art.  Photographic film with a nitrocellulose base was already being marketed by George Eastman.
  • 3.  The first x-rays were recorded on glass plates.  These were coated with emulsion on one side only.  The exposure dose was quite high.
  • 4.  Glass plates were used until World war I.  During WWI, nitrocellulose based film was found to be a more feasible choice for recording x-rays.  This film was single-emulsion.
  • 5.  It was later discovered that double-emulsion responded to x-rays faster.  The flaw with nitrocellulose based film was its easy flammability.  In 1924, cellulose acetate replaced the nitrocellulose based film.
  • 6. The Radiographic Film  A Radiographic film is similar in construction and characteristics to a photographic film.  Its spectral response is different from photographic film but its mechanism of operation is the same.
  • 7.  The film is sandwiched between the radiographic intensifying screens in a protective cassette.  The intensifying screens change the x-rays into visible light. The visible light exposes the radiographic film.
  • 8. Film Structure Radiographic Film has two basic parts.  Base  Emulsion Most films have two layers of emulsion so these are referred as Double Emulsion Film.
  • 9. An adhesive layer attaches the emulsion to the base. The emulsion is enclosed in a protective layer of gelatin called the overcoat.
  • 10.
  • 11. Transparent Base  It is the foundation of the film. 150 to 300 µm thick.
  • 12. Transparent Base  Provides a surface and support for the emulsion.  It must have strength, but it should be flexible.  Most film bases are composed of polyester.
  • 13.  Polyester can withstand higher temperatures and is more fireproof.  The base is usually tinted blue to reduce light glare.  Amount of tint varies per specifications of different manufacturers.
  • 14. Emulsion  The emulsion is the heart of the film.  The x-rays or light from the intensifying screens interact with the emulsion and transfer information to the film.  A homogeneous mixture of gelatin and silver halide crystals and is about 3 to 5 µm thick.
  • 15. Gelatin  The gelatin is clear so it transmits the light to the silver halide crystals.  It is porous so the processing chemicals can easily penetrate to the silver halide crystals.  The primary function of the gelatin is to provide a support medium for the silver halide crystals by holding them in place.
  • 16. Silver Halide Crystals  98% Silver Bromide  2% Silver Iodide  May be tabular,cubic,octahedr al,polygonal in shape.  Tabular shape used most commonly for general radiography.  About 0.1µm thick and 1µm in diameter.
  • 17. Silver Halide Crystals  The differences in speed, contrast and resolution depends upon the process by which the silver halide crystals are manufactured.  From the time the emulsion ingredients are brought together until the film is packaged, the whole process occurs in complete darkness.
  • 18. The Latent Image  Invisible image produced on the film after exposure prior to development.  The latent image is the invisible change in the silver halide crystals.  The interaction between the photons and the silver halide crystals produces the latent image.
  • 19. The Latent Image Formation  This interaction is sometimes referred to as the photographic effect.  This process is not well understood and is still under research.  The Gurney-Mott theory is presently an acceptable explanation of the photographic effect.
  • 20.  Ionic structure of silver halide crystal  Bromide and iodide ions are mostly concentrated on the surface of crystal giving it a negative charge.  The silver ions are inside known as interstitial silver ions,so inside is positively charged.
  • 21. The Latent Image Formation A Radiation interaction releases electrons. B Electrons migrate to the sensitivity center(contaminant in the silver halide crystal,usually silver sulfide).
  • 22. C At the sensitivity centre, atomic silver is formed by attracting an interstitial silver ion--- latent image centre.
  • 23. D The process is repeated many times resulting in the build up of silver atoms. E The remaining silver halide is converted to silver during processing.
  • 24. F The resulting silver grain is formed. Silver halide that is not irradiated remain inactive. The irradiated and non-irradiated silver halide produces the latent image.
  • 25. Types of Films  Screen films most commonly used.  Screen film used with intensifying screens.  Single emulsion- emulsion on one side of base.  Double emulsion used with two screens.  Direct exposure film or non-screen film.  Special purpose films
  • 26. Standard screen-film sizes English Units SI Units 7 x 7 in 18 x 18 cm 8 x 10 in 20 x 25 cm 10 x 12 in 24 x 30 cm 14 x 14 in 35 x 35 cm 14 x 17 in 35 x 43 cm
  • 27. Screen Film Factors  Main factors to be considered when selecting film a) Contrast & Speed b) Crossover c) Spectral matching d) Reciprocity Law e) Safelights
  • 28. Contrast  Contrast of a film depends on its latitude.  Latitude is the range of exposure techniques that produce an acceptable image.  Latitude is inversely proportional to contrast.
  • 29.  High contrast film has low latitude  Medium contrast film has medium latitude  Low contrast film has high latitude  High contrast has small uniform grains  Low contrast has larger grains and wide range in size.
  • 30. Speed  It is the sensitivity of film to x-rays and light.  The size and shape of the silver halide crystals are the main factors that determine speed.  Faster speed films are almost always double emulsion.  Light spectrum from screens must match to achieve optimum speed.
  • 31. Crossover  Crossover is the exposure of an emulsion by light from the opposite radiographic intensifying screen.
  • 32.  Reducing crossover by adding a dye to the base
  • 33.  Crossover causes blurring of the image.  Can be reduced by  Tabular grains---flat, large surface area to vol ratio  Addition of a light absorbing dye in crossover control layer.
  • 34. Spectral Matching  The most important consideration in selecting screen film is spectral absorption matching.  The material in the screen will determine the color of light emitted by the screen.  Special dyes in the film are used to match the screen to the film.
  • 35. Spectral Matching  Calcium Tungstate screens emit blue and blue violet light.  Replaced by Rare earth screens.  Rare earth screens emit ultraviolet, blue, green and red light.
  • 36. Spectral Matching  If the light spectrum does not match, there will be a significant loss of speed alongwith increased patient dose.
  • 37. Reciprocity Law  In radiography, it is generally assumed that the total exposure of a film depends only on the total quantity of radiation (mAs) and not on the exposure time. This is known as the reciprocity law.  Reciprocity law Exposure=intensity x time =Constant Optical Density
  • 38. Reciprocity Law  The reciprocity law is true for film exposed directly to x-rays.  It fails when film is exposed to light from radiographic intensifying screens.
  • 39.  Reciprocity law failure is important when the exposure times are very long (as in mammography)or very short (angiography).  The result is a loss of speed. .
  • 40. Safelights  Working with film in the darkroom requires special lighting to avoid exposure of the film.  Filters are used to avoid exposure of the film.
  • 41. Safelights  An amber filter can be used for blue sensitive film only.  A red filter is used for blue-green sensitive film.  The color is not the only concern, the wattage of the bulb and distance between the lamp and work surface is also very important.
  • 42. Special Film Types  Direct exposure film: used without intensifying screen.  were used for small body parts.  Requires 10 to 100 times more exposure. The emulsion is thicker than screen film.  Renders excellent detail. No longer used.
  • 43.  Single emulsion film: once used for extremities but now most extremity cassettes are double screen type.  Again required more exposure.
  • 44.  Mammography Film: Only single emulsion film currently used in modern radiography.  Laser Film: Used in with a laser printer for digital radiography, CT and MRI.
  • 45.  Subtraction Film: used in angiography to do subtraction where the bone is removed for better visualization of the arteries.
  • 46.  Spot film: Special roll film of 70 to 105 mm width used in fluoroscopy.  Can be processed in x-ray film processor.
  • 47.  Cine film:  35 mm black & white film supplied in rolls of 100 and 500 ft  used in coronary angiography.  Requires motion picture film processor.
  • 48. Handling and Storage of Radiographic Film  X-ray film is a sensitive radiation detector and it must be handled in an area free of radiation.  Film storage must be shielded.  The darkroom adjacent to the x-ray room must be shielded.
  • 49.  Improper handling of the film will result in poor image quality due to artifacts.  Avoid bending, creasing or rough handling of the film.  Avoid sharp objects contacting the film.
  • 50.  Hands must be clean and dry.  Avoid hand creams, lotions or water free hand cleaners.  Static electricity or a dirty processor can cause artifacts.
  • 51.  Film is sensitive to heat and humidity.  Heat and humidity causes fog or a loss of contrast.  Film should be stored at less than 20º C (68ºF)  Humidity should be between 40% and 60%.
  • 52.  Film must be handled and stored in the dark.  Low level diffuse light causes fog.  Bright light causes gross exposure.  Luminous watches, cell phone and darkroom light leaks should be avoided.
  • 53.  Films should be used no longer than the stated Shelf life.  The oldest film in stock should always be used first.  Expired film results in loss of speed and contrast and an increase in fog.