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ABILITY TO PROCESS SEED ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
SEED PROESSING – LIMITATION ,[object Object],[object Object],[object Object]
DESIGN OBJECTIVE OF SEED PROCESSING PLANTS ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
SEED PROCESSING LIMITATION ,[object Object],[object Object],[object Object],[object Object]
EXTENT OF SEED PROCESSING ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
PROCESSING OPERATIONS Main Cleaning, Grading & Calibrating  Inspection, Precondition & Precleaning Temporary Storage Reception Chemical Treatment Temporary Storage Weighing Packaging  Temporary Storage Distribution
PEA & BEAN SEED Gravity Separator  Scalper Treater Air – Screen Cleaner Stoner Electronic Color  Separator
CORN PROCESSING PLANT Width & Thickness Grader  Sheller Gravity Separator Sacking & Sewing Dryer Cleaner Seed Treater  Storage
SOYBEAN SEED Spiral Separator  Scalper Treater Air – Screen Cleaner Gravity Separator
[object Object],[object Object],[object Object],[object Object],[object Object],Cleaning increases and seed quality by improving physical purity and germination. That means that inert matter must be removed. So must shrivelled, immature, small, damaged and diseased seeds; as well as weed seed and seed of other crop species
[object Object],[object Object],[object Object],[object Object],Receiving Conditioning &   pre-cleaning Cleaning Separating and upgrading Treating and bagging Storage Bulk storage
AGROSAW POST HARVEST MACHINERY Seed Pre-cleaner/ Grain cleaners Seed Grader/ fine cleaners Destoner positive pressure type Seed Coating Machine Mist –o-Matic Seed Treaters Seed dressing Drums De Awners /  Debeaders I ndented cylinder graders/length graders
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Bagging Bins/ Grain Storage Bins/ Surge Bins Auto flow Samplers Dump Hoppers With Auto Slide Gates Dust Aspiration system Vegetable Seed Processing Lines On Line Dump Counters Sack Cleaneers Bag Stackers
Seed Pre-cleaner/ Grain cleaners
 
 
 
 
Capacity  : 14TPH No. Screens  : Three Size of Screen  : 137 X 75 cms 137X150 cms 137X225 cms  Electric Motor  : 10 HP for fan 1.5 HP for Sieves Cradle 380 V, 50 Hz  3 phase AC supply SEED PRE- CLEANER- PC-14
SEED PRE- CLEANER- PC-11 Capacity  : 11TPH No. Screens  : TWO Size of Screen  : 142 X 178 cms Electric Motor  : 5.4 HP for fan 2 HP for Sieves 3 phase AC supply
SEED PRE- CLEANER- PC- 8 Capacity  : 8TPH No. Screens  : Three Size of Screen  : 142  X 160 cms 142 X 178 cms Electric Motor  : 5 HP  Blower 2 HP Screen Cradels
SEED PRE-CLEANER -PC-5 Capacity  : 5TPH No. Screens  : Two Size of Screen  : 122  X 180 cms Electric Motor  : 4 HP  Blower 1HP Screen Cradle
Seed Graders / Fine Cleaners MODEL-UC- 60
 
 
 
 
SEED GRADERS MODEL-OMNI Capacity  : 4TPH No. Screens  : THREE Size of Screen  : 142 X 178 cms Electric Motor  : 10 HP for fan 3 HP for Sieves 440 V Phase AC supply
SEED GRADER- VIBAM  ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
TECHNICAL  DATA Specifications 1013 1026   1013 1026 Guiding capacities: Precleaning wheat Fine cleaning wheat t/h t/h 20 5 40 10 Number of screen boxes pcs 1 2 Motor kW 3 4 Width mm 1620 1660 Screen width mm 1050 1050 Legnth mm 2080 2260 Screen area m 2 5 10 Height mm 1740 2375 Number of screens pcs 6 12 Weight incl. screens kg 1000 1200
SEED GRADER MODEL-MAJESTIC Capacity  : 3TPH No. Screens  : THREE Size of Screen  : 142 X 120 cms 142 X 178 Electric Motor  : 10 HP 1.5 HP for machine  with nylon Brush 440 V Phase AC supply
Seed Grader / Fine Cleaner –Coral NB  Capacity  : 2-TPH No. Screens  : THREE Size of Screen  : 112 X 130 cms Electric Motor  : 7.5 HP 3 Phase 440 V
SEED GRADER MODEL-SUPER Capacity  : 2-TPH No. Screens  : TWO Size of Screen  : 112 X 143 cms Electric Motor  : 7.5 HP 3 Phase 440 V
Seed Grader / Fine Cleaner –VENUS  Capacity  : 2-TPH No. Screens  : TWO Size of Screen  : 112 X 143 cms Electric Motor  : 7.5 HP 3 Phase 440 V
SEED GRADER MODEL-DELUX Capacity  : 1-TPH No. Screens  : TWO Size of Screen  : 66 X 74.5 cms 66 X 130cms Electric Motor  : 5 HP 3 Phase 440 V
SEED GRADER MODEL- CLASSIC Capacity  : 2-TPH No. Screens  : THREE Size of Screen  : 65 X 75 cms Electric Motor  : 3 HP FOR FAN 3 Phase 440 V
SEED GRADER MODEL- ULTRA Capacity  : 150 kg/ hr No. Screens  : THREE Size of Screen  : 65 X 75 cms Electric Motor  : 1 HP FOR Operation Single Phase 220 V
SEED GRADER MODEL- ULTRA Capacity  : 100 kg/ hr No. Screens  : TWO Size of Screen  : 65 X 75 cms Electric Motor  : 2 HP, 440 V
SEED TREATER MODEL- UT-4 Capacity  : 4 TPH Electric Motor  : 1.45 HP
SEED TREATER MODEL- UTV Capacity  : 100 kg/hr Electric Motor  :0.25 HP
SEED TREATER MODEL- ST-1RD, ST-2RD & ST-4RD Capacity  : 1- 4 TPH Electric Motor  :0.75- 2.0 HP
SEED COATING MACHINE- MODEL: SC-5 M Capacity  : 5 KG/ BATCH OR 0.5 TPH Electric Motor  :1.5 HP
MIST-O-MATIC SEED TREATERS MODEL- MT-1, MT-2, MT-4 MODEL  CAPACITY  TOTAL HP MT-1  1TPH  1.0 MT-2  2 TPH  2.0 MT-4  4 TPH  3.5 MT-10  10 TPH  4.5
DE AWNERS/ DEBEADERS MODEL: DB-5, DB-3, DB2
INDENTED CYLINDER GRADER MODEL  CAPACITY  NO. OF CYLENDERS IC-1  1TPH  ONE IC-2  2 TPH  TWO IC-3  3 TPH  TWO IC-4  4 TPH  TWO IC-6  6 TPH  TWO Agrosaw indented cylinder seed graders are used for additional separation or upgradation of seeds, grains of various crops on length basis after size or sieve cleaning. They are also used for removing weed seeds, broken or cut, round grains, materials longer than the desired crop seeds. ons
SPECIFIC GRAVITY SPERATORS  Application The Machine is specifically meant for removing impurities and achieving very high grading quality  in any free flowing granular material, grains all types of seeds, spices, etc. It removes the impurities and upgrades the material on the principal of specific weight.
Destoner  Application The Machine is used for removal of heavy foreign contaminants like stones, metallic and glass pieces, etc. from grains and seeds of all crops. It works  on the principle of weight/gravity separations with stratification by positive pressure fan ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
WIDTH SIZERS
BATCH TYPE DRYER  The Dryer is suitable for drying of all type of grains/seeds, cereals, pulses, oil seeds, fodder seeds, grass seeds, spices..... MODEL  CAPACITY  MOTOR HP BD-1  1TPH  2.0 BD-2  2 TPH  3.0 BD-4  4 TPH  5.0 BD-6  6TPH  7.5
RECIRCULATING TYPE MODEL: BCD-8, BCD-6 BCD-2 MODEL  CAPACITY  MOTOR BLOWER HP BCD-1  1TPH  2.0 BCD-2  2 TPH  3.0 BCD-4  4 TPH  5.0 BCD-6  6TPH  7.5 BCD-8   8 TPH  7.5
INCLINED FLAT BELT CONVEYOR (PVC) LINK Capacities : 2 to 15 TPH (Based on wheat) Discharge Height : Upto 6 meters   ,[object Object],Positive Discharge Slow Moving Inclined Flight Belt Conveyors For Seeds/Grains ETC Positive Discharge Slow Moving Inclined Flight Belt Conveyors For Seeds/Grains ETC Positive Discharge Slow Moving Inclined Flight Belt Conveyors For Seeds/Grains ETC
SALIENT  FEATURES Designed for long service life and gentle  handling of the material. Designed and built for rugged duty. Canvas/Rubberised pullies. Heavy duty regreasable pillow block head  shaft bearing. Heavy duty regreasable flange type boot  take up bearing. Die Pressed M.S. Buckets/other types optional. Self cleaning type V-shaped boot. Inspection doors located on up leg for bucket service. Capacities calculated at water level cup fill rating for realistic   capacities . Self cleaning type V-shaped boot. Inspection doors located on up leg  for  bucket service. Capacities calculated at water level cup fill  rating for realistic capacities. Split bonnet/head cover for ease of maintenance of head  section. Optimum belt speeds calculated to ensure  long term wear, proper discharge and  minimum material damage. Inclined flanged discharge transition. Feed inlet hopper with grating.  Adjustable discharge deflector plate for  maximum discharge. Chances of seed damage between bottom Pulley and belt are minimised. BUCKET ELEVATORS
Auto Slide Gate & Two Way Valve
Bucket Elevator Belt conveyers  Inclined flight belt conveyor Screw Conveyors Mobile seed cleaning plant Bagging Bins/ Grain Storage Bins/ Surge Bins Auto flow Samplers Dump Hoppers With Auto Slide Gates Dust Aspiration system Vegetable Seed Processing Lines On Line Dump Counters Sack Cleaneers Bag Stackers
Auto Slide Gate & Two Way Valve
SEED TESTING LAB
 
 
 
 
 
We have whole set of equipment to provide free sample testing in our laboratory to ascertain suitability of the machinery to handle a particular crop.  We firstly check the sample on hand sieves screen to check perforation required for the particular crop. We also check the percentage of the impurities present in the material with the help of purity work.  The material is further checked in our laboratory so that most suitable machinery reaches the client site.  
TURNKEY INSTALLATIONS
 
 
 
 
 
 
 
 
 
 
MANUFACTURING FACILITY
 
LIST OF MACHINES AT OSAW AGRO INDUSTRIES (P) LTD.  UNIT-2, Saha (HR)
CNC Turret Punch Press ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Machine Details   Machine is capable of doing all type of Punching, Nibbling, Embossing and louvering operations. Hole to Hole centre accuracy is 0.05 mm and Hole location accuracy is 0.1 mm.  Other operation Like tapping, Beading and stamping can also be done on this machine. Other accessories are Auto Index Tools, Tapping attachment and work chute etc.  ,[object Object],[object Object],[object Object],[object Object]
CNC Press Brake ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
MACHINE DETAILS Machine is capable of Bending 3200 mm long component up to 6 mm thick sheet .  All types of Bending operation can be done on this machine We have toolings for Bending up to 1.0 mm to 6.0 mm Thick sheet available Dies are V-8, V-12, V-16 and  V-25. We have Gooseneck Punch,Straight Punch, Acute Punch ( 30˚ ) and Hemming Punch
NC Shearing Machine Machine is capable for shearing up to 6.0 mm thick and 3100 mm long sheet.  Stainless Steel up to 4.0 mm thick can also be shear. ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
We use Nibbling Machine for the cutting of uneven shape like Circular Profile, Arc, Edge Folding, Rectangular cutouts and louvers .This machine can cut from 1.0 to 5.0 mm thick  Nibbling Machine
Any rotor with an uneven distribution of mass about its axis of rotation  has an unbalance.  When rotor rotates the extra mass exerts a centrifugal force. This  centrifugal force moves around with the rotating mass and causes deformation to the  shaft and vibration to the system. Since excessive vibrations are objectionable we try to reduce them and this is done by reducing the unbalance.We use  Dynamic Balancing machine  to check and correct the unbalance in the blowers of all the machines  Dynamic Load Balancing
Three Roll Plate Bending Machine   This machine is used for  making cylindrical type of component with the rolling Process. Machine can roll 3 mm thick and 2500 mm long sheet . Angle up to 76 mm and Channel up to 100 mm can also be rolled. Spot Welding Machine ( 100 KVA )   This machine is fitted with Resistance Welding Controller from M/s Chowel Co. Ltd. South Korea.This machine is capable of welding up to 3mm + 3 mm thick sheet. Metal Inert Gas Welding ( MIG )  400 Amp. MIG welding set  used for the welding of thin sheet with very fine quality of welding. Machine can weld stainless steel as well as Mild Steel.
Tungsten Inert Gas Welding ( TIG )  200 Amp TIG welding ( M/s Chowel Co. Ltd., South Korea)set used for sheet to sheet welding without any electrode however filler can be used if gap is more. TIG welding is used for the welding of M.S.and Stainless Steel sheet. Hand Tools  We have Various types of hand tools like Sanders, Grinders, Drilling, Tapping, Impact Wrenches and Tapping machines  E.O.T. Crane 10 Ton  Fabrication shop is equipped with Electrically Operated over head Double Girder Crane for material handling.  Surface Grinder  For the Precision grinding of the CNC Turret Punch Tools we have surface Grinder. Diesel Generator Set We have 250 KVA DG Set for power backup.
Design & Development Software Our design section have Solid Works software ( 2007 ) . We use this software  for 3D solid modeling , development of the sheet metal component and Design analysis. NC Tapping M/C For the good quality of Tapping we have NC tapping Machine. The Tapping  Capacity of this machine is from M3 to M16  ERP Software  Our company is equipped with ERP software for the complete planning and execution of the job. Meausuring Equipment We have various measuring instruments like Digital Height Gauge, Digital Vernier Calipers, Granite Surface Plate, Micrometer, Combination Set and Angle Finder. Above instruments are used during Process Inspection and for Final Inspection.

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Agrosaw products show case

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  • 6. PROCESSING OPERATIONS Main Cleaning, Grading & Calibrating Inspection, Precondition & Precleaning Temporary Storage Reception Chemical Treatment Temporary Storage Weighing Packaging Temporary Storage Distribution
  • 7. PEA & BEAN SEED Gravity Separator Scalper Treater Air – Screen Cleaner Stoner Electronic Color Separator
  • 8. CORN PROCESSING PLANT Width & Thickness Grader Sheller Gravity Separator Sacking & Sewing Dryer Cleaner Seed Treater Storage
  • 9. SOYBEAN SEED Spiral Separator Scalper Treater Air – Screen Cleaner Gravity Separator
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  • 12. AGROSAW POST HARVEST MACHINERY Seed Pre-cleaner/ Grain cleaners Seed Grader/ fine cleaners Destoner positive pressure type Seed Coating Machine Mist –o-Matic Seed Treaters Seed dressing Drums De Awners / Debeaders I ndented cylinder graders/length graders
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  • 14. Bagging Bins/ Grain Storage Bins/ Surge Bins Auto flow Samplers Dump Hoppers With Auto Slide Gates Dust Aspiration system Vegetable Seed Processing Lines On Line Dump Counters Sack Cleaneers Bag Stackers
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  • 20. Capacity : 14TPH No. Screens : Three Size of Screen : 137 X 75 cms 137X150 cms 137X225 cms Electric Motor : 10 HP for fan 1.5 HP for Sieves Cradle 380 V, 50 Hz 3 phase AC supply SEED PRE- CLEANER- PC-14
  • 21. SEED PRE- CLEANER- PC-11 Capacity : 11TPH No. Screens : TWO Size of Screen : 142 X 178 cms Electric Motor : 5.4 HP for fan 2 HP for Sieves 3 phase AC supply
  • 22. SEED PRE- CLEANER- PC- 8 Capacity : 8TPH No. Screens : Three Size of Screen : 142 X 160 cms 142 X 178 cms Electric Motor : 5 HP Blower 2 HP Screen Cradels
  • 23. SEED PRE-CLEANER -PC-5 Capacity : 5TPH No. Screens : Two Size of Screen : 122 X 180 cms Electric Motor : 4 HP Blower 1HP Screen Cradle
  • 24. Seed Graders / Fine Cleaners MODEL-UC- 60
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  • 29. SEED GRADERS MODEL-OMNI Capacity : 4TPH No. Screens : THREE Size of Screen : 142 X 178 cms Electric Motor : 10 HP for fan 3 HP for Sieves 440 V Phase AC supply
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  • 31. TECHNICAL DATA Specifications 1013 1026   1013 1026 Guiding capacities: Precleaning wheat Fine cleaning wheat t/h t/h 20 5 40 10 Number of screen boxes pcs 1 2 Motor kW 3 4 Width mm 1620 1660 Screen width mm 1050 1050 Legnth mm 2080 2260 Screen area m 2 5 10 Height mm 1740 2375 Number of screens pcs 6 12 Weight incl. screens kg 1000 1200
  • 32. SEED GRADER MODEL-MAJESTIC Capacity : 3TPH No. Screens : THREE Size of Screen : 142 X 120 cms 142 X 178 Electric Motor : 10 HP 1.5 HP for machine with nylon Brush 440 V Phase AC supply
  • 33. Seed Grader / Fine Cleaner –Coral NB Capacity : 2-TPH No. Screens : THREE Size of Screen : 112 X 130 cms Electric Motor : 7.5 HP 3 Phase 440 V
  • 34. SEED GRADER MODEL-SUPER Capacity : 2-TPH No. Screens : TWO Size of Screen : 112 X 143 cms Electric Motor : 7.5 HP 3 Phase 440 V
  • 35. Seed Grader / Fine Cleaner –VENUS Capacity : 2-TPH No. Screens : TWO Size of Screen : 112 X 143 cms Electric Motor : 7.5 HP 3 Phase 440 V
  • 36. SEED GRADER MODEL-DELUX Capacity : 1-TPH No. Screens : TWO Size of Screen : 66 X 74.5 cms 66 X 130cms Electric Motor : 5 HP 3 Phase 440 V
  • 37. SEED GRADER MODEL- CLASSIC Capacity : 2-TPH No. Screens : THREE Size of Screen : 65 X 75 cms Electric Motor : 3 HP FOR FAN 3 Phase 440 V
  • 38. SEED GRADER MODEL- ULTRA Capacity : 150 kg/ hr No. Screens : THREE Size of Screen : 65 X 75 cms Electric Motor : 1 HP FOR Operation Single Phase 220 V
  • 39. SEED GRADER MODEL- ULTRA Capacity : 100 kg/ hr No. Screens : TWO Size of Screen : 65 X 75 cms Electric Motor : 2 HP, 440 V
  • 40. SEED TREATER MODEL- UT-4 Capacity : 4 TPH Electric Motor : 1.45 HP
  • 41. SEED TREATER MODEL- UTV Capacity : 100 kg/hr Electric Motor :0.25 HP
  • 42. SEED TREATER MODEL- ST-1RD, ST-2RD & ST-4RD Capacity : 1- 4 TPH Electric Motor :0.75- 2.0 HP
  • 43. SEED COATING MACHINE- MODEL: SC-5 M Capacity : 5 KG/ BATCH OR 0.5 TPH Electric Motor :1.5 HP
  • 44. MIST-O-MATIC SEED TREATERS MODEL- MT-1, MT-2, MT-4 MODEL CAPACITY TOTAL HP MT-1 1TPH 1.0 MT-2 2 TPH 2.0 MT-4 4 TPH 3.5 MT-10 10 TPH 4.5
  • 45. DE AWNERS/ DEBEADERS MODEL: DB-5, DB-3, DB2
  • 46. INDENTED CYLINDER GRADER MODEL CAPACITY NO. OF CYLENDERS IC-1 1TPH ONE IC-2 2 TPH TWO IC-3 3 TPH TWO IC-4 4 TPH TWO IC-6 6 TPH TWO Agrosaw indented cylinder seed graders are used for additional separation or upgradation of seeds, grains of various crops on length basis after size or sieve cleaning. They are also used for removing weed seeds, broken or cut, round grains, materials longer than the desired crop seeds. ons
  • 47. SPECIFIC GRAVITY SPERATORS Application The Machine is specifically meant for removing impurities and achieving very high grading quality in any free flowing granular material, grains all types of seeds, spices, etc. It removes the impurities and upgrades the material on the principal of specific weight.
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  • 50. BATCH TYPE DRYER The Dryer is suitable for drying of all type of grains/seeds, cereals, pulses, oil seeds, fodder seeds, grass seeds, spices..... MODEL CAPACITY MOTOR HP BD-1 1TPH 2.0 BD-2 2 TPH 3.0 BD-4 4 TPH 5.0 BD-6 6TPH 7.5
  • 51. RECIRCULATING TYPE MODEL: BCD-8, BCD-6 BCD-2 MODEL CAPACITY MOTOR BLOWER HP BCD-1 1TPH 2.0 BCD-2 2 TPH 3.0 BCD-4 4 TPH 5.0 BCD-6 6TPH 7.5 BCD-8 8 TPH 7.5
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  • 53. SALIENT FEATURES Designed for long service life and gentle handling of the material. Designed and built for rugged duty. Canvas/Rubberised pullies. Heavy duty regreasable pillow block head shaft bearing. Heavy duty regreasable flange type boot take up bearing. Die Pressed M.S. Buckets/other types optional. Self cleaning type V-shaped boot. Inspection doors located on up leg for bucket service. Capacities calculated at water level cup fill rating for realistic capacities . Self cleaning type V-shaped boot. Inspection doors located on up leg for bucket service. Capacities calculated at water level cup fill rating for realistic capacities. Split bonnet/head cover for ease of maintenance of head section. Optimum belt speeds calculated to ensure long term wear, proper discharge and minimum material damage. Inclined flanged discharge transition. Feed inlet hopper with grating. Adjustable discharge deflector plate for maximum discharge. Chances of seed damage between bottom Pulley and belt are minimised. BUCKET ELEVATORS
  • 54. Auto Slide Gate & Two Way Valve
  • 55. Bucket Elevator Belt conveyers Inclined flight belt conveyor Screw Conveyors Mobile seed cleaning plant Bagging Bins/ Grain Storage Bins/ Surge Bins Auto flow Samplers Dump Hoppers With Auto Slide Gates Dust Aspiration system Vegetable Seed Processing Lines On Line Dump Counters Sack Cleaneers Bag Stackers
  • 56. Auto Slide Gate & Two Way Valve
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  • 63. We have whole set of equipment to provide free sample testing in our laboratory to ascertain suitability of the machinery to handle a particular crop. We firstly check the sample on hand sieves screen to check perforation required for the particular crop. We also check the percentage of the impurities present in the material with the help of purity work. The material is further checked in our laboratory so that most suitable machinery reaches the client site.  
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  • 77. LIST OF MACHINES AT OSAW AGRO INDUSTRIES (P) LTD. UNIT-2, Saha (HR)
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  • 81. MACHINE DETAILS Machine is capable of Bending 3200 mm long component up to 6 mm thick sheet . All types of Bending operation can be done on this machine We have toolings for Bending up to 1.0 mm to 6.0 mm Thick sheet available Dies are V-8, V-12, V-16 and V-25. We have Gooseneck Punch,Straight Punch, Acute Punch ( 30˚ ) and Hemming Punch
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  • 83. We use Nibbling Machine for the cutting of uneven shape like Circular Profile, Arc, Edge Folding, Rectangular cutouts and louvers .This machine can cut from 1.0 to 5.0 mm thick Nibbling Machine
  • 84. Any rotor with an uneven distribution of mass about its axis of rotation has an unbalance. When rotor rotates the extra mass exerts a centrifugal force. This centrifugal force moves around with the rotating mass and causes deformation to the shaft and vibration to the system. Since excessive vibrations are objectionable we try to reduce them and this is done by reducing the unbalance.We use Dynamic Balancing machine to check and correct the unbalance in the blowers of all the machines Dynamic Load Balancing
  • 85. Three Roll Plate Bending Machine This machine is used for making cylindrical type of component with the rolling Process. Machine can roll 3 mm thick and 2500 mm long sheet . Angle up to 76 mm and Channel up to 100 mm can also be rolled. Spot Welding Machine ( 100 KVA ) This machine is fitted with Resistance Welding Controller from M/s Chowel Co. Ltd. South Korea.This machine is capable of welding up to 3mm + 3 mm thick sheet. Metal Inert Gas Welding ( MIG ) 400 Amp. MIG welding set used for the welding of thin sheet with very fine quality of welding. Machine can weld stainless steel as well as Mild Steel.
  • 86. Tungsten Inert Gas Welding ( TIG ) 200 Amp TIG welding ( M/s Chowel Co. Ltd., South Korea)set used for sheet to sheet welding without any electrode however filler can be used if gap is more. TIG welding is used for the welding of M.S.and Stainless Steel sheet. Hand Tools We have Various types of hand tools like Sanders, Grinders, Drilling, Tapping, Impact Wrenches and Tapping machines E.O.T. Crane 10 Ton Fabrication shop is equipped with Electrically Operated over head Double Girder Crane for material handling. Surface Grinder For the Precision grinding of the CNC Turret Punch Tools we have surface Grinder. Diesel Generator Set We have 250 KVA DG Set for power backup.
  • 87. Design & Development Software Our design section have Solid Works software ( 2007 ) . We use this software for 3D solid modeling , development of the sheet metal component and Design analysis. NC Tapping M/C For the good quality of Tapping we have NC tapping Machine. The Tapping Capacity of this machine is from M3 to M16 ERP Software Our company is equipped with ERP software for the complete planning and execution of the job. Meausuring Equipment We have various measuring instruments like Digital Height Gauge, Digital Vernier Calipers, Granite Surface Plate, Micrometer, Combination Set and Angle Finder. Above instruments are used during Process Inspection and for Final Inspection.