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CHEMICAL ENGINEERING PROGRAM
Development of
Visualization Models for
the Correlations Between
Synthetic Jet Fuels
Hydrocarbon Structure
and their Properties
Elfatih Elmalik, Jahanur Rahman, Nimir Elbashir
Texas A&M University at Qatar
2012 American Institute of Chemical Engineers Annual Meeting
Pittsburgh, PA
October 31st, 2012
CHEMICAL ENGINEERING PROGRAM
Outline
Introduction
Project Structure
Blending Studies
Statistical Analysis
Visualization Development
Summary
CHEMICAL ENGINEERING PROGRAM
Oil
Gas
Coal
Hydro
Nuclear
Renewable
Total Primary Energy: 4 EJ/year
Potentials for natural gas to play a
major role in the “Energy Market”
0 5 10 15 20 25 30
Russia
Iran
Qatar
Saudi Arabia
United Arab Emirates
United States
Algeria
Nigeria
Venezuela
Iraq
Indonesia
Australia
Malaysia
Rest of the world
Total Reserve 6,607 tcf
CHEMICAL ENGINEERING PROGRAM
Oil
Gas
Coal
Hydro
Nuclear
Renewable
Total Primary Energy: 4 EJ/year
Physical
1/600 volume
Natural Gas
Pipeline
LNG
GTL
Qatar’s aspiration to become the “World Gas Capital” led to the building the largest
GTL and LNG plants in the world.
Natural Gas Processing
CHEMICAL ENGINEERING PROGRAM
Dolfin Gas Project OryxGTL Plant
ExxonMobil LNG FacilitiesShell the Pearl GTL Plant
CHEMICAL ENGINEERING PROGRAM
Introduction – Energy Market
- Major producers and users are
located at great distances from
each other.
- Fuels must be transported
great distances.
- Due to transportation
concerns, liquid fuels are favored.
Figure 3: Major trade movements 2009 (Millions of tons)
[BP Statistical Review of world energy 2010]
CHEMICAL ENGINEERING PROGRAM
Cleaner Skies
Qatar Airways Makes Historic Journey With
First GTL Fueled Commercial Flight From
London Gatwick To Doha.
New Gas-to-Liquids Fuel offers Diversity of
Supply and better local Air Quality at busy
Airports.
CHEMICAL ENGINEERING PROGRAM
Consortium
 A unique collaboration
between industry and
academia partners.
 Each partner works on specific
topics and collaborate towards
the overall objective.
 The testing is split up as
follows:
Properties Testing Combustion Testing Performance Review
Technical Guidance
Funding Agencies
CHEMICAL ENGINEERING PROGRAM
Overview of TAMUQ Fuel Characterization Lab
 Built a world class research lab to
support the development of the Fuel
Technology Capabilities of Qatar for
Gas-to-Liquid (GTL) processes.
CHEMICAL ENGINEERING PROGRAM
Supercritical Fluid FTS Reactor
10
CHEMICAL ENGINEERING PROGRAM
Research Goals
 Work with industry & academia partners to
develop future synthetic jet fuels obtained via
Gas-to-Liquid [GTL] (i.e. Synthetic Paraffinic
Kerosene [SPK]).
CHEMICAL ENGINEERING PROGRAM
Experimental
Objectives:
 To develop correlation between the property and
the hydrocarbon structure
 Blending of GTL Kero with chemical solvents to alter
its physical properties
 To optimize the physical properties, so that they lie
within the limits imposed for Jet Fuels as given in
Table 2.
Property Min Max
Density (g/ml) 0.775 0.84
Flash Point (°C) 38
Freezing Point (°C) -47
Viscosity @ -20°C cSt 8
Heat Content (MJ/Kg) 42.8
Table 2: Jet Fuel Property Limits
CHEMICAL ENGINEERING PROGRAM
GTL Kerosene
Region of optimal
properties
Raza, Elmalik & Elbashir 2011. Perp. Fuel Chem. Div. 56; p. 431.
Property Min Max
Density (g/ml) 0.775 0.84
Property Min Max
Freezing Point
(°C)
-47
Property Min Max
Flash Point (°C) 38
Initial Assessment
n-Paraffin iso-Paraffin
cyclo-Paraffin
CHEMICAL ENGINEERING PROGRAM
Blending Strategy
• Aim to refine the compositional maps by starting with a broad mix
of blends
• A broad initial scope will allow for a better understanding of how
the linearity and non-linearity properties vary with n-paraffin, i-
paraffin and cylcoalkane content.
• The scope can then be narrowed towards the area of ultimate focus
by using neural network statistical analysis.
• The area of ultimate focus is fluid and will be constantly updated
after each batch of blends is tested.
CHEMICAL ENGINEERING PROGRAM
Density
• Strongly linear results observed
• Density strongly effected by the
cyclo-paraffin composition
• normal- and iso- paraffins have
low densities, less than the
aviation requirements
0
20
020406080
80
np
0
80
60
20
ip
40
20
40
0
np60
80
60
cp
80
40
20
0
0
20
40
6080 np
cp
0.7
0.72
0.74
0.76
0.78
0.8
0.82
0.84
0.86
GTL Kero
g/ml
CHEMICAL ENGINEERING PROGRAM
Freezing Point0
20
40
020406080
60
80
np
0
80
60
20
ip
40
20
40
0
np
60
80
60
cp
80
40
20
0
0
20
80
-70
-65
-60
-55
-50
-45
-40
-35
-30
-25
-20
GTL Kero
°C
• The use of other solvents causes significant
changes in the freezing point
• This indicates that carbon number may have a
larger influence on the freezing point than
previously discussed
CHEMICAL ENGINEERING PROGRAM
20
020406080
80
np
0
80
60
20
ip
40
20
40
0
np
60
80
60
cp
80
40
20
0
0
020406080
np
30
35
40
45
50
55
60
Flash Point
• Linear results observed
• Majority of points meet the target
flash point of 50 °C
°C
GTL Kero
CHEMICAL ENGINEERING PROGRAM
20
020406080
80
np
0
20
406080
np
0
80
60
20
ip
40
20
40
0
np
heatcontent
60
80
60
cp
80
40
20
0
42.5
43
43.5
44
44.5
Heat Content
• Mainly Linear Results observed
• Along the iso-paraffin axis there appears
to some non-linearity
• All areas meet the jet fuel limits for heat
content
GTL Kero
MJ/Kg
CHEMICAL ENGINEERING PROGRAM
Region of Optimum Properties
19
Density Freezing point
Flash point Heat content
Overlap
CHEMICAL ENGINEERING PROGRAM
Artificial Neural Network
• Neural network analysis is used to develop a
link between input and output values.
• In this study the input values are the 3
compositions (technically 2 inputs since the
balance is 1), and the output values are the
properties.
• The network developed was trained using
the results from phase experimental data.
• The network was able to make strong
linkages between the inputs and outputs for
most of the properties.
• The model can be improved by increasing
the number of data points.
Neural Network Regression
CHEMICAL ENGINEERING PROGRAM
Results - Density
Density Results: ANN shows excellent predictability
g/mL
Experimental Results Neural Network Results
g/mL
CHEMICAL ENGINEERING PROGRAM
Results – Freezing Point
°C
Freezing Results: ANN shows excellent predictability
Experimental Results Neural Network Results
°C
CHEMICAL ENGINEERING PROGRAM
Aromatics in Jet Fuels
An experimental campaign concerned with evaluating
the role of aromatics was executed in two tracks as
follows:
Track 1: mono-aromatic (Toluene) was added to GTL-
Kero (SPK).
Track 2: mono-aromatic (Toluene) was added to the
previously established mixtures of n-, iso- and cyclo-
paraffins.
23
CHEMICAL ENGINEERING PROGRAM
Visualization
3-D neural network supports two types of analysis:
 Surface or area analysis (2-D analysis of the four surfaces of the
pyramid)
 Depth or volumetric analysis (3-D analysis or “slices” within the
pyramid)
Both are unique analysis tools, with the 3-D pyramid being
crucial in incorporating extra inputs.
CHEMICAL ENGINEERING PROGRAM
Skeleton of 3-D Pyramid
CHEMICAL ENGINEERING PROGRAM
Surface & Area Analysis
CHEMICAL ENGINEERING PROGRAM
ANN 3-D Visualization
CHEMICAL ENGINEERING PROGRAM
Summary and Future Work
 The methodology and the programing we developed as the
outcome of this research project will be extended to look at
different synthetic jet fuels compositions of different carbon
numbers.
 Visualize and identify the optimum composition of synthetic jet
fuels in the presence of aromatics.
 Our research efforts are directed towards finding replacement(s)
of these aromatics from the heavy hydrocarbons to minimize their
composition in jet fuels, and this 3-D visualization technique will
significantly improve our visualization of the experimental data
and reduce data analysis required to identify the optimum region
of composition.
CHEMICAL ENGINEERING PROGRAM
Acknowledgements
Collaborators
Willem Scholten
Ali Al-Sharshani
Dr. Joanna Bauldreay
Prof. Chris Wilson Dr. John Moran
Prof. Manfred Aigner
Dr. Patrick LeClercq
Paul Bogers
Funding Agencies:
Prof. Reza Sadr
CHEMICAL ENGINEERING PROGRAM
CHEMICAL ENGINEERING
PROGRAM
336F Texas A&M Engineering Building
Education City
PO Box 23874
Doha, Qatar
Tel. +974.423.0017
Fax +974.423.0065
chen@qatar.tamu.edu
http://chen.qatar.tamu.edu
30
Thank
You!
Questions?

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Elbashir AIChE 2012 - Visulaization

  • 1. CHEMICAL ENGINEERING PROGRAM Development of Visualization Models for the Correlations Between Synthetic Jet Fuels Hydrocarbon Structure and their Properties Elfatih Elmalik, Jahanur Rahman, Nimir Elbashir Texas A&M University at Qatar 2012 American Institute of Chemical Engineers Annual Meeting Pittsburgh, PA October 31st, 2012
  • 2. CHEMICAL ENGINEERING PROGRAM Outline Introduction Project Structure Blending Studies Statistical Analysis Visualization Development Summary
  • 3. CHEMICAL ENGINEERING PROGRAM Oil Gas Coal Hydro Nuclear Renewable Total Primary Energy: 4 EJ/year Potentials for natural gas to play a major role in the “Energy Market” 0 5 10 15 20 25 30 Russia Iran Qatar Saudi Arabia United Arab Emirates United States Algeria Nigeria Venezuela Iraq Indonesia Australia Malaysia Rest of the world Total Reserve 6,607 tcf
  • 4. CHEMICAL ENGINEERING PROGRAM Oil Gas Coal Hydro Nuclear Renewable Total Primary Energy: 4 EJ/year Physical 1/600 volume Natural Gas Pipeline LNG GTL Qatar’s aspiration to become the “World Gas Capital” led to the building the largest GTL and LNG plants in the world. Natural Gas Processing
  • 5. CHEMICAL ENGINEERING PROGRAM Dolfin Gas Project OryxGTL Plant ExxonMobil LNG FacilitiesShell the Pearl GTL Plant
  • 6. CHEMICAL ENGINEERING PROGRAM Introduction – Energy Market - Major producers and users are located at great distances from each other. - Fuels must be transported great distances. - Due to transportation concerns, liquid fuels are favored. Figure 3: Major trade movements 2009 (Millions of tons) [BP Statistical Review of world energy 2010]
  • 7. CHEMICAL ENGINEERING PROGRAM Cleaner Skies Qatar Airways Makes Historic Journey With First GTL Fueled Commercial Flight From London Gatwick To Doha. New Gas-to-Liquids Fuel offers Diversity of Supply and better local Air Quality at busy Airports.
  • 8. CHEMICAL ENGINEERING PROGRAM Consortium  A unique collaboration between industry and academia partners.  Each partner works on specific topics and collaborate towards the overall objective.  The testing is split up as follows: Properties Testing Combustion Testing Performance Review Technical Guidance Funding Agencies
  • 9. CHEMICAL ENGINEERING PROGRAM Overview of TAMUQ Fuel Characterization Lab  Built a world class research lab to support the development of the Fuel Technology Capabilities of Qatar for Gas-to-Liquid (GTL) processes.
  • 11. CHEMICAL ENGINEERING PROGRAM Research Goals  Work with industry & academia partners to develop future synthetic jet fuels obtained via Gas-to-Liquid [GTL] (i.e. Synthetic Paraffinic Kerosene [SPK]).
  • 12. CHEMICAL ENGINEERING PROGRAM Experimental Objectives:  To develop correlation between the property and the hydrocarbon structure  Blending of GTL Kero with chemical solvents to alter its physical properties  To optimize the physical properties, so that they lie within the limits imposed for Jet Fuels as given in Table 2. Property Min Max Density (g/ml) 0.775 0.84 Flash Point (°C) 38 Freezing Point (°C) -47 Viscosity @ -20°C cSt 8 Heat Content (MJ/Kg) 42.8 Table 2: Jet Fuel Property Limits
  • 13. CHEMICAL ENGINEERING PROGRAM GTL Kerosene Region of optimal properties Raza, Elmalik & Elbashir 2011. Perp. Fuel Chem. Div. 56; p. 431. Property Min Max Density (g/ml) 0.775 0.84 Property Min Max Freezing Point (°C) -47 Property Min Max Flash Point (°C) 38 Initial Assessment n-Paraffin iso-Paraffin cyclo-Paraffin
  • 14. CHEMICAL ENGINEERING PROGRAM Blending Strategy • Aim to refine the compositional maps by starting with a broad mix of blends • A broad initial scope will allow for a better understanding of how the linearity and non-linearity properties vary with n-paraffin, i- paraffin and cylcoalkane content. • The scope can then be narrowed towards the area of ultimate focus by using neural network statistical analysis. • The area of ultimate focus is fluid and will be constantly updated after each batch of blends is tested.
  • 15. CHEMICAL ENGINEERING PROGRAM Density • Strongly linear results observed • Density strongly effected by the cyclo-paraffin composition • normal- and iso- paraffins have low densities, less than the aviation requirements 0 20 020406080 80 np 0 80 60 20 ip 40 20 40 0 np60 80 60 cp 80 40 20 0 0 20 40 6080 np cp 0.7 0.72 0.74 0.76 0.78 0.8 0.82 0.84 0.86 GTL Kero g/ml
  • 16. CHEMICAL ENGINEERING PROGRAM Freezing Point0 20 40 020406080 60 80 np 0 80 60 20 ip 40 20 40 0 np 60 80 60 cp 80 40 20 0 0 20 80 -70 -65 -60 -55 -50 -45 -40 -35 -30 -25 -20 GTL Kero °C • The use of other solvents causes significant changes in the freezing point • This indicates that carbon number may have a larger influence on the freezing point than previously discussed
  • 17. CHEMICAL ENGINEERING PROGRAM 20 020406080 80 np 0 80 60 20 ip 40 20 40 0 np 60 80 60 cp 80 40 20 0 0 020406080 np 30 35 40 45 50 55 60 Flash Point • Linear results observed • Majority of points meet the target flash point of 50 °C °C GTL Kero
  • 18. CHEMICAL ENGINEERING PROGRAM 20 020406080 80 np 0 20 406080 np 0 80 60 20 ip 40 20 40 0 np heatcontent 60 80 60 cp 80 40 20 0 42.5 43 43.5 44 44.5 Heat Content • Mainly Linear Results observed • Along the iso-paraffin axis there appears to some non-linearity • All areas meet the jet fuel limits for heat content GTL Kero MJ/Kg
  • 19. CHEMICAL ENGINEERING PROGRAM Region of Optimum Properties 19 Density Freezing point Flash point Heat content Overlap
  • 20. CHEMICAL ENGINEERING PROGRAM Artificial Neural Network • Neural network analysis is used to develop a link between input and output values. • In this study the input values are the 3 compositions (technically 2 inputs since the balance is 1), and the output values are the properties. • The network developed was trained using the results from phase experimental data. • The network was able to make strong linkages between the inputs and outputs for most of the properties. • The model can be improved by increasing the number of data points. Neural Network Regression
  • 21. CHEMICAL ENGINEERING PROGRAM Results - Density Density Results: ANN shows excellent predictability g/mL Experimental Results Neural Network Results g/mL
  • 22. CHEMICAL ENGINEERING PROGRAM Results – Freezing Point °C Freezing Results: ANN shows excellent predictability Experimental Results Neural Network Results °C
  • 23. CHEMICAL ENGINEERING PROGRAM Aromatics in Jet Fuels An experimental campaign concerned with evaluating the role of aromatics was executed in two tracks as follows: Track 1: mono-aromatic (Toluene) was added to GTL- Kero (SPK). Track 2: mono-aromatic (Toluene) was added to the previously established mixtures of n-, iso- and cyclo- paraffins. 23
  • 24. CHEMICAL ENGINEERING PROGRAM Visualization 3-D neural network supports two types of analysis:  Surface or area analysis (2-D analysis of the four surfaces of the pyramid)  Depth or volumetric analysis (3-D analysis or “slices” within the pyramid) Both are unique analysis tools, with the 3-D pyramid being crucial in incorporating extra inputs.
  • 27. CHEMICAL ENGINEERING PROGRAM ANN 3-D Visualization
  • 28. CHEMICAL ENGINEERING PROGRAM Summary and Future Work  The methodology and the programing we developed as the outcome of this research project will be extended to look at different synthetic jet fuels compositions of different carbon numbers.  Visualize and identify the optimum composition of synthetic jet fuels in the presence of aromatics.  Our research efforts are directed towards finding replacement(s) of these aromatics from the heavy hydrocarbons to minimize their composition in jet fuels, and this 3-D visualization technique will significantly improve our visualization of the experimental data and reduce data analysis required to identify the optimum region of composition.
  • 29. CHEMICAL ENGINEERING PROGRAM Acknowledgements Collaborators Willem Scholten Ali Al-Sharshani Dr. Joanna Bauldreay Prof. Chris Wilson Dr. John Moran Prof. Manfred Aigner Dr. Patrick LeClercq Paul Bogers Funding Agencies: Prof. Reza Sadr
  • 30. CHEMICAL ENGINEERING PROGRAM CHEMICAL ENGINEERING PROGRAM 336F Texas A&M Engineering Building Education City PO Box 23874 Doha, Qatar Tel. +974.423.0017 Fax +974.423.0065 chen@qatar.tamu.edu http://chen.qatar.tamu.edu 30 Thank You! Questions?