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   Hardness is the property of a material that enables it to
    resist plastic deformation, usually by penetration.
    However, the term hardness may also refer to resistance to
    bending, scratching, abrasion or cutting.
   Hardness is dependent on ductility, elastic stiffness,
    plasticity, strain, strength, toughness, viscoelasticity, and
    viscosity.
   Common examples of hard matter are ceramics, concrete,
    certain metals, and super hard materials, which can be
    contrasted with soft matter.
 Hardness is not an intrinsic material property
  dictated by precise definitions in terms of
  fundamental units of mass, length and time. A
  hardness property value is the result of a defined
  measurement procedure.
 There are three main types of hardness
  measurements: scratch, indentation, and rebound.
  Within each of these classes of measurement there
  are individual measurement scales.
    METHODS OF MRASUREMENT OF HARDNESS
     ARE FOLLWING
1.    Rockwell Hardness Test
2.    Brinell Hardness Test
3.    Vickers Hardness Test
4.    Microhardness Test
5.    Mohs Hardness Test
6.    Scleroscope Hardness Test
   The Rockwell hardness test method consists of indenting the test material
    with a diamond cone or hardened steel ball indenter. The indenter is
    forced into the test material under a preliminary minor load F0 (Fig. 1A)
    usually 10 kgf. When equilibrium has been reached, an indicating device,
    which follows the movements of the indenter and so responds to changes
    in depth of penetration of the indenter is set to a datum position. While
    the preliminary minor load is still applied an additional major load is
    applied with resulting increase in penetration (Fig. 1B). When equilibrium
    has again been reach, the additional major load is removed but the
    preliminary minor load is still maintained. Removal of the additional
    major load allows a partial recovery, so reducing the depth of penetration
    (Fig. 1C). The permanent increase in depth of penetration, resulting from
    the application and removal of the additional major load is used to
    calculate the Rockwell hardness number.
                                   HR = E - e
   The Brinell hardness test method consists of indenting the test
    material with a 10 mm diameter hardened steel or carbide ball
    subjected to a load of 3000 kg. For softer materials the load can be
    reduced to 1500 kg or 500 kg to avoid excessive indentation. The
    full load is normally applied for 10 to 15 seconds in the case of iron
    and steel and for at least 30 seconds in the case of other metals. The
    diameter of the indentation left in the test material is measured with
    a low powered microscope. The Brinell harness number is
    calculated by dividing the load applied by the surface area of the
    indentation
   The Vickers hardness test method consists of indenting the test material
    with a diamond indenter, in the form of a right pyramid with a square
    base and an angle of 136 degrees between opposite faces subjected to a
    load of 1 to 100 kgf. The full load is normally applied for 10 to 15
    seconds. The two diagonals of the indentation left in the surface of the
    material after removal of the load are measured using a microscope and
    their average calculated. The area of the sloping surface of the
    indentation is calculated. The Vickers hardness is the quotient obtained
    by dividing the kgf load by the square mm area of indentation.
   The term microhardness test usually refers to static indentations made with
    loads not exceeding 1 kgf. The indenter is either the Vickers diamond pyramid
    or the Knoop elongated diamond pyramid. The procedure for testing is very
    similar to that of the standard Vickers hardness test, except that it is done on a
    microscopic scale with higher precision instruments. The surface being tested
    generally requires a metallographic finish; the smaller the load used, the higher
    the surface finish required. Precision microscopes are used to measure the
    indentations; these usually have a magnification of around X500 and measure to
    an accuracy of +0.5 micrometres. Also with the same observer differences of
    +0.2 micrometres can usually be resolved. It should, however, be added that
    considerable care and experience are necessary to obtain this accuracy.
                                     KHN = F/A = P/CL2
   Comparing the indentations made with Knoop and Vickers Diamond
    Pyramid indenters for a given load and test material:
   Vickers indenter penetrates about twice as deep as Knoop indenter
   Vickers indentation diagonal about 1/3 of the length of Knoop major
    diagonal
   Vickers test is less sensitive to surface conditions than Knoop test
   Vickers test is more sensitive to measurement errors than knoop test
   Vickers test best for small rounded areas
   Knoop test best for small elongated areas
   Knoop test good for very hard brittle materials and very thin sections
   The Mohs hardness scale for minerals has been
    used since 1822. It simply consists of 10           Diamond     10
    minerals arranged in order from 1 to 10.            Corundu
    Diamond is rated as the hardest and is indexed                  9
                                                           m
    as 10; talc as the softest with index number 1.      Topaz      8
    Each mineral in the scale will scratch all those
    below it as follows:                                 Quartz     7

   The hardness is determined by finding which of      Orthoclas
    the standard minerals the test material will            e
                                                                    6
    scratch or not scratch; the hardness will lie       (Feldspar
                                                            )
    between two points on the scale - the first point
    being the mineral which is scratched and the         Apatite    5
    next point being the mineral which is not           Fluorite    4
    scratched. Some examples of the hardness of
                                                         Calcite    3
    common metals in the Mohs scale are copper
    between 2 and 3 and tool steel between 7 and 8.     Gypsum      2
                                                          Talc      1
   The Scleroscope test consists of dropping a diamond tipped hammer,
    which falls inside a glass tube under the force of its own weight from a
    fixed height, onto the test specimen. The height of the rebound travel of
    the hammer is measured on a graduated scale. The scale of the rebound
    is arbitrarily chosen and consists on Shore units, divided into 100 parts,
    which represent the average rebound from pure hardened high-carbon
    steel. The scale is continued higher than 100 to include metals having
    greater hardness.
    In normal use the shore scleroscope test does not mark the material
    under test. The Shore Scleroscope measures hardness in terms of the
    elasticity of the material and the hardness number depends on the height
    to which the hammer rebounds, the harder the material, the higher the
    rebound. Advantages of this method are portability and non-marking of
    the test surface.
Ak hardness

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Ak hardness

  • 1.
  • 2. Hardness is the property of a material that enables it to resist plastic deformation, usually by penetration. However, the term hardness may also refer to resistance to bending, scratching, abrasion or cutting.  Hardness is dependent on ductility, elastic stiffness, plasticity, strain, strength, toughness, viscoelasticity, and viscosity.  Common examples of hard matter are ceramics, concrete, certain metals, and super hard materials, which can be contrasted with soft matter.
  • 3.  Hardness is not an intrinsic material property dictated by precise definitions in terms of fundamental units of mass, length and time. A hardness property value is the result of a defined measurement procedure.  There are three main types of hardness measurements: scratch, indentation, and rebound. Within each of these classes of measurement there are individual measurement scales.
  • 4. METHODS OF MRASUREMENT OF HARDNESS ARE FOLLWING 1. Rockwell Hardness Test 2. Brinell Hardness Test 3. Vickers Hardness Test 4. Microhardness Test 5. Mohs Hardness Test 6. Scleroscope Hardness Test
  • 5. The Rockwell hardness test method consists of indenting the test material with a diamond cone or hardened steel ball indenter. The indenter is forced into the test material under a preliminary minor load F0 (Fig. 1A) usually 10 kgf. When equilibrium has been reached, an indicating device, which follows the movements of the indenter and so responds to changes in depth of penetration of the indenter is set to a datum position. While the preliminary minor load is still applied an additional major load is applied with resulting increase in penetration (Fig. 1B). When equilibrium has again been reach, the additional major load is removed but the preliminary minor load is still maintained. Removal of the additional major load allows a partial recovery, so reducing the depth of penetration (Fig. 1C). The permanent increase in depth of penetration, resulting from the application and removal of the additional major load is used to calculate the Rockwell hardness number. HR = E - e
  • 6. The Brinell hardness test method consists of indenting the test material with a 10 mm diameter hardened steel or carbide ball subjected to a load of 3000 kg. For softer materials the load can be reduced to 1500 kg or 500 kg to avoid excessive indentation. The full load is normally applied for 10 to 15 seconds in the case of iron and steel and for at least 30 seconds in the case of other metals. The diameter of the indentation left in the test material is measured with a low powered microscope. The Brinell harness number is calculated by dividing the load applied by the surface area of the indentation
  • 7. The Vickers hardness test method consists of indenting the test material with a diamond indenter, in the form of a right pyramid with a square base and an angle of 136 degrees between opposite faces subjected to a load of 1 to 100 kgf. The full load is normally applied for 10 to 15 seconds. The two diagonals of the indentation left in the surface of the material after removal of the load are measured using a microscope and their average calculated. The area of the sloping surface of the indentation is calculated. The Vickers hardness is the quotient obtained by dividing the kgf load by the square mm area of indentation.
  • 8. The term microhardness test usually refers to static indentations made with loads not exceeding 1 kgf. The indenter is either the Vickers diamond pyramid or the Knoop elongated diamond pyramid. The procedure for testing is very similar to that of the standard Vickers hardness test, except that it is done on a microscopic scale with higher precision instruments. The surface being tested generally requires a metallographic finish; the smaller the load used, the higher the surface finish required. Precision microscopes are used to measure the indentations; these usually have a magnification of around X500 and measure to an accuracy of +0.5 micrometres. Also with the same observer differences of +0.2 micrometres can usually be resolved. It should, however, be added that considerable care and experience are necessary to obtain this accuracy. KHN = F/A = P/CL2
  • 9. Comparing the indentations made with Knoop and Vickers Diamond Pyramid indenters for a given load and test material:  Vickers indenter penetrates about twice as deep as Knoop indenter  Vickers indentation diagonal about 1/3 of the length of Knoop major diagonal  Vickers test is less sensitive to surface conditions than Knoop test  Vickers test is more sensitive to measurement errors than knoop test  Vickers test best for small rounded areas  Knoop test best for small elongated areas  Knoop test good for very hard brittle materials and very thin sections
  • 10. The Mohs hardness scale for minerals has been used since 1822. It simply consists of 10 Diamond 10 minerals arranged in order from 1 to 10. Corundu Diamond is rated as the hardest and is indexed 9 m as 10; talc as the softest with index number 1. Topaz 8 Each mineral in the scale will scratch all those below it as follows: Quartz 7  The hardness is determined by finding which of Orthoclas the standard minerals the test material will e 6 scratch or not scratch; the hardness will lie (Feldspar ) between two points on the scale - the first point being the mineral which is scratched and the Apatite 5 next point being the mineral which is not Fluorite 4 scratched. Some examples of the hardness of Calcite 3 common metals in the Mohs scale are copper between 2 and 3 and tool steel between 7 and 8. Gypsum 2 Talc 1
  • 11. The Scleroscope test consists of dropping a diamond tipped hammer, which falls inside a glass tube under the force of its own weight from a fixed height, onto the test specimen. The height of the rebound travel of the hammer is measured on a graduated scale. The scale of the rebound is arbitrarily chosen and consists on Shore units, divided into 100 parts, which represent the average rebound from pure hardened high-carbon steel. The scale is continued higher than 100 to include metals having greater hardness. In normal use the shore scleroscope test does not mark the material under test. The Shore Scleroscope measures hardness in terms of the elasticity of the material and the hardness number depends on the height to which the hammer rebounds, the harder the material, the higher the rebound. Advantages of this method are portability and non-marking of the test surface.