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PosiTector 200
Non destructive thickness measurement Gage
Significance and Precision
PosiTector 200-Introduction
 PosiTector 200 used for Non
destructive thickness
measurement of one or more
layered dry surfaces in
microns /Mils.
 This Instrument work on
Ultrasonic waves due to
variation in density on
interfaces.
 The standard test method is
described in ASTM D6132-04.
“Standard Test Method for
Nondestructive Measurement
of Dry Film Thickness of
Applied Organic Coatings
Using an Ultrasonic Gage”
(2004, ASTM).
Dual Layer Measurement
 Graphics option of Instrument
accessed using the “Set
Range” menu.
 Narrow and high peaks
denotes major change in
density and uniform
 Wide and low peaks indicate
–Blended/Composite
materials where density is
gradually change
 Positector 200 use highest
peaks as a thickness results in
selected range in case of
multilayer it uses two or three
higher peaks for out put.
 The nature of composition of
a composite can be
understood easily by
Graphical representation.
Precision Analysis
Precision Values in Microns
Count WCP-1 WCP-2 WCP-3 WCP-4 WCP-5
1 1127 1236 1204 1334 1196
2 1177 1310 1347 1316 1079
3 1221 1207 1210 1309 1085
4 1209 1289 1332 1318 1097
5 1209 1074 1317 1310 1214
6 1217 1192 1338 1317 1334
7 1212 1312 1312 1317 1210
8 1212 1078 1214 1313 1204
9 1208 1313 1340 1317 1328
10 1210 1192 1340 1317 1345
11 1207 1199 1338 1313 1211
12 1206 1172 1330 1327 1210
13 1093 1309 1324 1321 1210
14 1212 1088 1222 1320 1334
15 1213 1089 1327 1192 1210
16 1201 1073 1322 1323 1210
17 1088 1200 1205 1316 1213
18 1094 1311 1324 1318 1327
19 1206 1195 1214 1203 1211
20 1222 1201 1328 1320 1334
Min 1088 1073 1204 1192 1079
Max 1222 1313 1347 1334 1345
Mean 1182 1196 1290 1301 1221
Std. Dev. 46 87 56 38 83
Precision Trend on different Samples
1000
1050
1100
1150
1200
1250
1300
1350
1400
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
Instrument Precision Analysis on
5 Samples and 20 Readings on
each Sample
WCP-1 WCP-2 WCP-3 WCP-4 WCP-5
Random Analysis
Random Values in Microns
Count WCP-1 WCP-2 WCP-3 WCP-4 WCP-5
1 911 1384 1367 903 702
2 1020 1075 1451 1055 827
3 1148 1047 1077 943 834
4 1051 1068 1097 1283 917
5 1039 949 1321 1192 834
6 1151 888 957 946 955
7 1279 926 1209 1067 841
8 1037 1163 1112 937 967
9 1190 574 944 1057 971
10 1072 1053 1079 1057 1090
11 1198 1175 603 1199 1061
12 1186 957 952 1069 969
13 1204 1186 1161 1058 959
14 1328 968 1101 937 1071
15 988 1297 1447 946 962
16 844 1163 1338 1056 962
17 1083 937 1223 1048 1317
18 967 1276 1334 1198 975
19 975 921 1374 1367 967
20 1150 1067 989 1061 1090
Min 844 574 603 937 827
Max 1328 1297 1451 1367 1317
Mean 1099 1027 1134 1085 986
Std. Dev. 124 179 211 124 129
Random Values Trend on different
Samples
550
600
650
700
750
800
850
900
950
1000
1050
1100
1150
1200
1250
1300
1350
1400
1450
1500
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
Random DFT Analysis of 5
Samples, 20 counts per sample
WCP-1 WCP-2 WCP-3 WCP-4 WCP-5
Sample-1 Precision V/s Random
Sample-1
Precision
Min Max Mean Std Dev
1088 1222 1181 50.7
Sample-1
Random
Min Max Mean Std Dev
844 1328 1087 126
Sample-2 Precision V/s Random
Sample-2
Precision
Min Max Mean Std Dev
1067 1313 1196 85.5
Sample-2
Random
Min Max Mean Std Dev
574 1384 1053 179
Sample-3 Precision V/s Random
Sample-3
Precision
Min Max Mean Std Dev
1105 1347 1281 71.4
Sample-3
Random
Min Max Mean Std Dev
603 1451 1148 205
Sample-4 Precision V/s Random
Sample-4
Precision
Min Max Mean Std Dev
1192 1334 1306 37.6
Sample-4
Random
Min Max Mean Std Dev
903 1367 1068 124
Sample-5 Precision V/s Random
Sample-5
Random
Min Max Mean Std Dev
702 1317 964 129
Sample-5
Precision
Min Max Mean Std Dev
973 1345 1197 83
Precision V/S Random
550
650
750
850
950
1050
1150
1250
1350
1450
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
WCP-1P WCP-2P WCP-3P WCP-4P WCP-5P WCP-1R WCP-2R WCP-3R WCP-4R WCP-5R
Case Studies-1
Measurable Thickness with appropriate
Couplant-Single layer
Measurable Thickness with
appropriate Couplant-Double layer
Case Study-2
Non-measurable Thickness/Insufficient
Couplant-Single layer
Non-measurable Thickness/Insufficient
Couplant-Double layer
Case Study-3
Non-measurable Thickness/Insufficient
Couplant-Double layer
Non-measurable Thickness/Insufficient
Couplant-Double layer

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Dry film thickness by ultrasonication meter

  • 1. PosiTector 200 Non destructive thickness measurement Gage Significance and Precision
  • 2. PosiTector 200-Introduction  PosiTector 200 used for Non destructive thickness measurement of one or more layered dry surfaces in microns /Mils.  This Instrument work on Ultrasonic waves due to variation in density on interfaces.  The standard test method is described in ASTM D6132-04. “Standard Test Method for Nondestructive Measurement of Dry Film Thickness of Applied Organic Coatings Using an Ultrasonic Gage” (2004, ASTM).
  • 3. Dual Layer Measurement  Graphics option of Instrument accessed using the “Set Range” menu.  Narrow and high peaks denotes major change in density and uniform  Wide and low peaks indicate –Blended/Composite materials where density is gradually change  Positector 200 use highest peaks as a thickness results in selected range in case of multilayer it uses two or three higher peaks for out put.  The nature of composition of a composite can be understood easily by Graphical representation.
  • 4. Precision Analysis Precision Values in Microns Count WCP-1 WCP-2 WCP-3 WCP-4 WCP-5 1 1127 1236 1204 1334 1196 2 1177 1310 1347 1316 1079 3 1221 1207 1210 1309 1085 4 1209 1289 1332 1318 1097 5 1209 1074 1317 1310 1214 6 1217 1192 1338 1317 1334 7 1212 1312 1312 1317 1210 8 1212 1078 1214 1313 1204 9 1208 1313 1340 1317 1328 10 1210 1192 1340 1317 1345 11 1207 1199 1338 1313 1211 12 1206 1172 1330 1327 1210 13 1093 1309 1324 1321 1210 14 1212 1088 1222 1320 1334 15 1213 1089 1327 1192 1210 16 1201 1073 1322 1323 1210 17 1088 1200 1205 1316 1213 18 1094 1311 1324 1318 1327 19 1206 1195 1214 1203 1211 20 1222 1201 1328 1320 1334 Min 1088 1073 1204 1192 1079 Max 1222 1313 1347 1334 1345 Mean 1182 1196 1290 1301 1221 Std. Dev. 46 87 56 38 83 Precision Trend on different Samples 1000 1050 1100 1150 1200 1250 1300 1350 1400 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 Instrument Precision Analysis on 5 Samples and 20 Readings on each Sample WCP-1 WCP-2 WCP-3 WCP-4 WCP-5
  • 5. Random Analysis Random Values in Microns Count WCP-1 WCP-2 WCP-3 WCP-4 WCP-5 1 911 1384 1367 903 702 2 1020 1075 1451 1055 827 3 1148 1047 1077 943 834 4 1051 1068 1097 1283 917 5 1039 949 1321 1192 834 6 1151 888 957 946 955 7 1279 926 1209 1067 841 8 1037 1163 1112 937 967 9 1190 574 944 1057 971 10 1072 1053 1079 1057 1090 11 1198 1175 603 1199 1061 12 1186 957 952 1069 969 13 1204 1186 1161 1058 959 14 1328 968 1101 937 1071 15 988 1297 1447 946 962 16 844 1163 1338 1056 962 17 1083 937 1223 1048 1317 18 967 1276 1334 1198 975 19 975 921 1374 1367 967 20 1150 1067 989 1061 1090 Min 844 574 603 937 827 Max 1328 1297 1451 1367 1317 Mean 1099 1027 1134 1085 986 Std. Dev. 124 179 211 124 129 Random Values Trend on different Samples 550 600 650 700 750 800 850 900 950 1000 1050 1100 1150 1200 1250 1300 1350 1400 1450 1500 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 Random DFT Analysis of 5 Samples, 20 counts per sample WCP-1 WCP-2 WCP-3 WCP-4 WCP-5
  • 6. Sample-1 Precision V/s Random Sample-1 Precision Min Max Mean Std Dev 1088 1222 1181 50.7 Sample-1 Random Min Max Mean Std Dev 844 1328 1087 126
  • 7. Sample-2 Precision V/s Random Sample-2 Precision Min Max Mean Std Dev 1067 1313 1196 85.5 Sample-2 Random Min Max Mean Std Dev 574 1384 1053 179
  • 8. Sample-3 Precision V/s Random Sample-3 Precision Min Max Mean Std Dev 1105 1347 1281 71.4 Sample-3 Random Min Max Mean Std Dev 603 1451 1148 205
  • 9. Sample-4 Precision V/s Random Sample-4 Precision Min Max Mean Std Dev 1192 1334 1306 37.6 Sample-4 Random Min Max Mean Std Dev 903 1367 1068 124
  • 10. Sample-5 Precision V/s Random Sample-5 Random Min Max Mean Std Dev 702 1317 964 129 Sample-5 Precision Min Max Mean Std Dev 973 1345 1197 83
  • 11. Precision V/S Random 550 650 750 850 950 1050 1150 1250 1350 1450 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 WCP-1P WCP-2P WCP-3P WCP-4P WCP-5P WCP-1R WCP-2R WCP-3R WCP-4R WCP-5R
  • 12. Case Studies-1 Measurable Thickness with appropriate Couplant-Single layer Measurable Thickness with appropriate Couplant-Double layer
  • 13. Case Study-2 Non-measurable Thickness/Insufficient Couplant-Single layer Non-measurable Thickness/Insufficient Couplant-Double layer
  • 14. Case Study-3 Non-measurable Thickness/Insufficient Couplant-Double layer Non-measurable Thickness/Insufficient Couplant-Double layer