This is introducing possibilities with improving moulding tool cavity and core blocks,inserts, sliders, lifters by providing conformal cooling and thus eliminating "hot spots". This will help improve cycle time, improve part quality and make you money. Payback period is generally matter of weeks.

6. Distance Distance Distance

7. Distance- cooling channel maximum distance to mold wall. Distance- cooling channel minimum distance to mold wall. Distance- cooling channel pitch distance .

9. 54 % extra cycle time Profit lost ! 23 o C differential Warpage !

10. Process drift (100+ shots to stabilise) Poor Quality ! 23 o C differential- Warpage Reversal from -7 o C to + 23 o C Varying shrinkage ! -7 o C + 23 o C

11. Conventional 2D Cooling Near Part Multi Zone 3D Cooling The Solution is….. 3D Near Part Cooling Case 1

12. Conventional 2D Cooling Near Part Multi Zone 3D Cooling Bring in the profits 3D cooling Case 2

13. How much can I save with 3D ? Typical Case study of injection molded part Payback periods as low as 2-4 months Bring in the profits Part Name: Frame Lower Part No.: No. of cavities 4 4 Machine size: 500 Tons 500 Tons Current Proposed Current cycle time (sec.) 60 40 Total no. of parts per hour 240 360 Machine cost per hour 120 120 Overhead @ % of machine cost 50 50 Effective process cost per piece 0.75 0.50 Saving process cost 33% Monthly production (20 days at 22 hours per day) 105600 158400 Production Up 50% Savings per month (20 days at 22 hours/day) $ 39,600

19. Confidentiality Note : Intellectual property protection is sought for various stages of our products, they are protected under various patents in various stages of application. No part of this presentation or technologies described herein may be copied, reproduced without express written permission of its proprietors.