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Lathe Practice
Introduction
Lathe is a machine, which removes the metal
from a piece of work to the required shape &size
Types of Lathe
Engine Lathe
The most common form of lathe, motor driven and
comes in large variety of sizes and shapes.
Bench Lathe
A bench top model usually of low power used to
make precision machine small work pieces.
Tracer Lathe
a lathe that has the ability to follow a template to
copy a shape or contour.
Automatic Lathe
A lathe in which the work piece is automatically fed and
removed without use of an operator. Cutting operations are
automatically controlled by a
sequencer of some form
Turret Lathe
lathe which have multiple tools mounted on turret either
attached to the tailstock or the cross-slide, which allows for
quick changes in tooling and cutting operations.
Computer Controlled Lathe
A highly automated lathe, where both cutting, loading, tool
changing, and part unloading are automatically controlled by
computer coding.
Component Description
Lathe Operations
Turning:produce straight, conical, curved, or grooved workpieces
Facing: to produce a flat surface at the end of the part or for making face
grooves.
Boring: to enlarge a hole or cylindrical cavity made by a previous
process or to produce circular internal grooves.
Drilling: to produce a hole by fixing a drill in the tailstock
Threading: to produce external or internal threads
Knurling: to produce a regularly shaped roughness on cylindrical
surfaces
Lathe Operations
Cutting Tools
Single point cutting tool
Work Holding Devices
Fig : (a) and (b) Schematic illustrations of a draw-in-type collets. The workpiece is placed in the collet hole,
and the conical surfaces of the collet are forced inward by pulling it with a draw bar into the sleeve.
(c) A push-out type collet. (d) Workholding of a part on a face plate.
Three jaw chuck
- For holding- For holding
cylindrical stockcylindrical stock
centered.centered.
- For facing/center- For facing/center
drilling the end of yourdrilling the end of your
aluminum stockaluminum stock
Four-Jaw Chuck
- This is independent
chuck generally has four
jaws , which are
adjusted individually on
the chuck face by means
of adjusting screws
• Thin jobs can be held by means of
magnetic chucks.
Collet Chuck
Magnetic Chuck
Collet chuck isCollet chuck is
used to hold smallused to hold small
workpiecesworkpieces
Thin jobs can beThin jobs can be
held by means ofheld by means of
magnetic chucks.magnetic chucks.
Simple Problems
Problem -1
A mild steel rod having 50 mm diameter and 500 mm length is to be
turned on a lathe. Determine the machining time to reduce the rod to 45
mm in one pass when cutting speed is 30 m/min and a feed of 0.7
mm/rev is used.
Required spindle speed as: N = 191 rpm
Solution
Given data: D = 50 mm, Lj = 500 mm
v = 30 m/min, f = 0.7 mm/rev
Substituting the values of v and D in
V = ΠDN/1000 M/min
Simple Problems
Problem -2
Determine the angle at which the compound rest would be swiveled for
cutting a taper on a work piece having a length of 150 mm and outside
diameter 80 mm. The smallest diameter on the tapered end of the rod
should be 50 mm and the required length of the tapered portion is 80
mm.
Solution
Given data: D1 = 80 mm, D2 = 50 mm, Lj = 80 mm (with usual notations)
tan α = (80-50) / 2×80 or α = 10.620
The compound rest should be swiveled at 10.62o
References
Book
• work shop Technolgy by Hajra choudry
• Advances in Manufacturing Technology C.J Thomas
Website
• www. engbasics.com
• www. efunda.com

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Lathe

  • 2. Introduction Lathe is a machine, which removes the metal from a piece of work to the required shape &size
  • 3. Types of Lathe Engine Lathe The most common form of lathe, motor driven and comes in large variety of sizes and shapes. Bench Lathe A bench top model usually of low power used to make precision machine small work pieces. Tracer Lathe a lathe that has the ability to follow a template to copy a shape or contour.
  • 4. Automatic Lathe A lathe in which the work piece is automatically fed and removed without use of an operator. Cutting operations are automatically controlled by a sequencer of some form Turret Lathe lathe which have multiple tools mounted on turret either attached to the tailstock or the cross-slide, which allows for quick changes in tooling and cutting operations. Computer Controlled Lathe A highly automated lathe, where both cutting, loading, tool changing, and part unloading are automatically controlled by computer coding.
  • 6. Lathe Operations Turning:produce straight, conical, curved, or grooved workpieces Facing: to produce a flat surface at the end of the part or for making face grooves. Boring: to enlarge a hole or cylindrical cavity made by a previous process or to produce circular internal grooves. Drilling: to produce a hole by fixing a drill in the tailstock Threading: to produce external or internal threads Knurling: to produce a regularly shaped roughness on cylindrical surfaces
  • 9. Work Holding Devices Fig : (a) and (b) Schematic illustrations of a draw-in-type collets. The workpiece is placed in the collet hole, and the conical surfaces of the collet are forced inward by pulling it with a draw bar into the sleeve. (c) A push-out type collet. (d) Workholding of a part on a face plate.
  • 10. Three jaw chuck - For holding- For holding cylindrical stockcylindrical stock centered.centered. - For facing/center- For facing/center drilling the end of yourdrilling the end of your aluminum stockaluminum stock Four-Jaw Chuck - This is independent chuck generally has four jaws , which are adjusted individually on the chuck face by means of adjusting screws
  • 11. • Thin jobs can be held by means of magnetic chucks. Collet Chuck Magnetic Chuck Collet chuck isCollet chuck is used to hold smallused to hold small workpiecesworkpieces Thin jobs can beThin jobs can be held by means ofheld by means of magnetic chucks.magnetic chucks.
  • 12.
  • 13. Simple Problems Problem -1 A mild steel rod having 50 mm diameter and 500 mm length is to be turned on a lathe. Determine the machining time to reduce the rod to 45 mm in one pass when cutting speed is 30 m/min and a feed of 0.7 mm/rev is used.
  • 14. Required spindle speed as: N = 191 rpm Solution Given data: D = 50 mm, Lj = 500 mm v = 30 m/min, f = 0.7 mm/rev Substituting the values of v and D in V = ΠDN/1000 M/min
  • 15. Simple Problems Problem -2 Determine the angle at which the compound rest would be swiveled for cutting a taper on a work piece having a length of 150 mm and outside diameter 80 mm. The smallest diameter on the tapered end of the rod should be 50 mm and the required length of the tapered portion is 80 mm. Solution Given data: D1 = 80 mm, D2 = 50 mm, Lj = 80 mm (with usual notations) tan α = (80-50) / 2×80 or α = 10.620 The compound rest should be swiveled at 10.62o
  • 16. References Book • work shop Technolgy by Hajra choudry • Advances in Manufacturing Technology C.J Thomas Website • www. engbasics.com • www. efunda.com