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Case Study:NJM2309 Application Circuit Design (PWM Step-down Converter) All Rights Reserved Copyright (C) Bee Technologies Corporation 2011 1
Contents Design Specification NJM2309 Typical Application Circuit Averaged Buck Switch Model Buck Regulator Design Workflow Setting PWM Controller’s Parameters. Programming Output Voltage: Rupper, Rlower Inductor Selection: L Capacitor Selection: C, ESR Stabilizing the Converter Load Transient Response Simulation ,[object Object],Appendix Type 2 Compensation Calculation using Excel Feedback Loop Compensators Simulation Index All Rights Reserved Copyright (C) Bee Technologies Corporation 2011 2
Design Specification Step-Down (Buck) Converter : ,[object Object]
VIN, MIN = 6 (V)
VOUT = 3.3 (V)
VOUT, Ripple = 1% ( 33mVP-P )
IOUT, MAX = 1.0 (A)
IOUT, MIN = 0.2 (A)Control IC : ,[object Object]
Switching Frequency – fosc = 105 (kHz)All Rights Reserved Copyright (C) Bee Technologies Corporation 2011 3 NJM2309 Datasheet
NJM2309 Typical Application Circuit All Rights Reserved Copyright (C) Bee Technologies Corporation 2011 4 Power Switches Filter & Load PWM Controller  Schematic is captured from NJM2309 datasheet page  4.
All Rights Reserved Copyright (C) Bee Technologies Corporation 2011 5 TASK: Design and Evaluation of the Circuit  3? 2? 1 4? 5? NJM2309 Typical Application Circuit
Buck Regulator Design Workflow  All Rights Reserved Copyright (C) Bee Technologies Corporation 2011 6 Setting PWM Controller’s Parameters: VREF, VP 1 Setting Output Voltage: Rupper, Rlower 2 Inductor Selection: L 3 Capacitor Selection: C, ESR 4 Stabilizing the Converter: R2, C1, C2 ,[object Object]
Step2: Set C1=1kF, C2=1fF, (always keep the default value) and R2= calculated value (Rupper//Rlower) as the initial values.
Step3: Select a crossover frequency (about 10kHz or fc < fosc/4). Then complete the table.
Step4: Read the Gain and Phase value at the crossover frequency (10kHz) from the Bode plot, Then put the values to the table
Step5: Select the phase margin at the fc ( > 45 ). Then change the K value until it gives the satisfied phase margin, for this example K=6 is chosen for Phase margin = 46.
Remark: If K-factor fail to gives the satisfied phase margin, Increase the output capacitor C then try Step1 to Step5 again.5 Load Transient Response Simulation 6
Buck Regulator Design Workflow  All Rights Reserved Copyright (C) Bee Technologies Corporation 2011 7 3 4 5 2 1
[object Object]
VP=2.5 (vFBH and vFBLare not provided, the default value is used).Setting PWM Controller’s Parameters All Rights Reserved Copyright (C) Bee Technologies Corporation 2011 8 1 ,[object Object],[object Object]
Inductor Selection: L All Rights Reserved Copyright (C) Bee Technologies Corporation 2011 10 Inductor Value from Given:  VI,max = 40(V), VOUT = 3.3(V) IOUT,min = 0.2(A) RL,min = (VOUT /IOUT,min ) = 16.5() fosc = 105(kHz) Then: LCCM 72.1(uH),  ,[object Object],3
Capacitor Selection: C, ESR (NJM2309) All Rights Reserved Copyright (C) Bee Technologies Corporation 2011 11 Capacitor Value From and Given: VI, max = 40 V VOUT = 3.3 V, VOUT, Ripple = 1% ( 33mVP-P ) L (H)  = 100 IOUT, MAX = 1(A), IL, Ripple = 0.25(A) Then: ,[object Object],In addition: ,[object Object],4
Stabilizing the Converter  (NJM2309) All Rights Reserved Copyright (C) Bee Technologies Corporation 2011 12 5 Specification: VOUT = 3.3V VIN = 6 ~ 32V ILOAD = 0.2 ~ 1A PWM Controller: VREF = 0.52V VP = 2.5V fOSC = 105kHz Rlower = 1k, Rupper = 5.346k, L = 100uH,  C = 1000uF (ESR = 132m) Task: ,[object Object],G(s) 1 e.g. Given values from National Semiconductor Corp. IC: LM2575  2 3 4
All Rights Reserved Copyright (C) Bee Technologies Corporation 2011 13 Stabilizing the Converter  (NJM2309) 5 The element of the Type 2 compensator ( R2, C1, and C2 ), that stabilize the converter, can be extracted by using Type 2 Compensator Calculator (Excel sheet) and open-loop simulation with the Average Switch Models (ac models). Step2 Set C1=1kF, C2=1fF, and R2=calculated value (Rupper//Rlower) as the initial values. Step1 Open the loop with LoL=1kH and CoL=1kF then inject an AC signal to generate Bode plot.  C1=1kF is AC shorted, and C2 1fF is AC opened (or Error-Amp without compensator).
Stabilizing the Converter  (NJM2309) All Rights Reserved Copyright (C) Bee Technologies Corporation 2011 14 5 Step3 Select a crossover frequency (about 10kHz or fc < fosc/4 ), for this example, 10kHz is selected. Then complete the table. values from  2 Calculated value of the Rupper//Rlower values from  1

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PWM Step-down Converter(NJM2309)

  • 1. Case Study:NJM2309 Application Circuit Design (PWM Step-down Converter) All Rights Reserved Copyright (C) Bee Technologies Corporation 2011 1
  • 2.
  • 3.
  • 4. VIN, MIN = 6 (V)
  • 6. VOUT, Ripple = 1% ( 33mVP-P )
  • 7. IOUT, MAX = 1.0 (A)
  • 8.
  • 9. Switching Frequency – fosc = 105 (kHz)All Rights Reserved Copyright (C) Bee Technologies Corporation 2011 3 NJM2309 Datasheet
  • 10. NJM2309 Typical Application Circuit All Rights Reserved Copyright (C) Bee Technologies Corporation 2011 4 Power Switches Filter & Load PWM Controller  Schematic is captured from NJM2309 datasheet page 4.
  • 11. All Rights Reserved Copyright (C) Bee Technologies Corporation 2011 5 TASK: Design and Evaluation of the Circuit 3? 2? 1 4? 5? NJM2309 Typical Application Circuit
  • 12.
  • 13. Step2: Set C1=1kF, C2=1fF, (always keep the default value) and R2= calculated value (Rupper//Rlower) as the initial values.
  • 14. Step3: Select a crossover frequency (about 10kHz or fc < fosc/4). Then complete the table.
  • 15. Step4: Read the Gain and Phase value at the crossover frequency (10kHz) from the Bode plot, Then put the values to the table
  • 16. Step5: Select the phase margin at the fc ( > 45 ). Then change the K value until it gives the satisfied phase margin, for this example K=6 is chosen for Phase margin = 46.
  • 17. Remark: If K-factor fail to gives the satisfied phase margin, Increase the output capacitor C then try Step1 to Step5 again.5 Load Transient Response Simulation 6
  • 18. Buck Regulator Design Workflow All Rights Reserved Copyright (C) Bee Technologies Corporation 2011 7 3 4 5 2 1
  • 19.
  • 20.
  • 21.
  • 22.
  • 23.
  • 24. All Rights Reserved Copyright (C) Bee Technologies Corporation 2011 13 Stabilizing the Converter (NJM2309) 5 The element of the Type 2 compensator ( R2, C1, and C2 ), that stabilize the converter, can be extracted by using Type 2 Compensator Calculator (Excel sheet) and open-loop simulation with the Average Switch Models (ac models). Step2 Set C1=1kF, C2=1fF, and R2=calculated value (Rupper//Rlower) as the initial values. Step1 Open the loop with LoL=1kH and CoL=1kF then inject an AC signal to generate Bode plot.  C1=1kF is AC shorted, and C2 1fF is AC opened (or Error-Amp without compensator).
  • 25. Stabilizing the Converter (NJM2309) All Rights Reserved Copyright (C) Bee Technologies Corporation 2011 14 5 Step3 Select a crossover frequency (about 10kHz or fc < fosc/4 ), for this example, 10kHz is selected. Then complete the table. values from 2 Calculated value of the Rupper//Rlower values from 1
  • 26. All Rights Reserved Copyright (C) Bee Technologies Corporation 2011 15 Stabilizing the Converter (NJM2309) 5 Gain: T(s) = H(s)GPWM Step4 Read the Gain and Phase value at the crossover frequency(10kHz) from the Bode plot, Then put the values to the table. Phase  atfc Tip: To bring cursor to the fc = 10kHz type “ sfxv(10k) ” in Search Command. Cursor Search
  • 27. Stabilizing the Converter (NJM2309) All Rights Reserved Copyright (C) Bee Technologies Corporation 2011 16 5 Step5 Select the phase margin at fc (> 45 ). Then change the K value (start from K=2) until it gives the satisfied phase margin, for this example K=3 is chosen for Phase margin = 48. As the result; R2, C1, and C2 are calculated. Remark: If K-factor fail to gives the satisfied phase margin, Increase the output capacitor C then try Step1 to Step5 again.  K Factor enable the circuit designer to choose a loop cross-over frequency and phase margin, and then determine the necessary component values to achieve these results. A very big K value (e.g. K > 100) acts like no compensator (C1 is shorted and C2 is opened).
  • 28.
  • 30. C2=97.07pF.*Analysis directives: .AC DEC 100 0.1 10MEG
  • 31. All Rights Reserved Copyright (C) Bee Technologies Corporation 2011 18 Stabilizing the Converter (NJM2309) 5 Gain and Phase responses after stabilizing Gain: T(s) = H(s) G(s)GPWM Phase  atfc Phase margin = 48.801 at the cross-over frequency - fc = 9.237kHz. Tip: To bring cursor to the cross-over point (gain = 0dB) type “ sfle(0) ” in Search Command. Cursor Search
  • 32. Load Transient Response Simulation All Rights Reserved Copyright (C) Bee Technologies Corporation 2011 19 The converter, that have been stabilized, are connected with step-load to perform load transient response simulation. 3 4 5 3.3V/16.5 = 0.2A step to 0.2+0.8=1.0A load 2 *Analysis directives: .TRAN 0 20ms 0 1u 1
  • 33.
  • 34.
  • 35. A. Type 2 Compensation Calculation using Excel All Rights Reserved Copyright (C) Bee Technologies Corporation 2011 23
  • 36. All Rights Reserved Copyright (C) Bee Technologies Corporation 2011 24 B. Feedback Loop Compensators Type1 Compensator Type2 Compensator Type2a Compensator Type2b Compensator Type3 Compensator
  • 37.