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RAMMED EARTH SOLAR HOMES INC.
    www.rammedearthhomes.com
 Rammed Earth Construction Process
  of the Branch / Szekely Residence
The Branch / Szekely Residence, is a Rammed Earth Solar Home
     Inc. construction laboratory and educational seminar
             workshop, located in Oracle, Arizona.
                www.rammedearthhomes.com
                        Views of site Before and After




RAMMED EARTH SOLAR HOMES INC. Branch / Szekely Residence   Construction Process
The 3000 SF. Schematic
                                                             Floor Plan concept was
                                                             based on the existing
                                                             garden shed and other
                                                             surrounding rammed earth
                                                             accessory structures.




South facing window orientations
do not exceed more than
15 degrees ether side of
due south for proper winter
solar heat gain.



  RAMMED EARTH SOLAR HOMES INC. Branch / Szekely Residence        Construction Process
Project Team:
General Contractor:      Quentin Branch, Rammed Earth Solar Homes Inc.
Architect:               Toby Branch AIA, LEED AP. Branch Architecture Studio L.L.C.
Structural Engineer:     Steve Hess P.E., S.E.
Electrical Contractor:   Arnold Belasco, President, Belasco Electrical
SUSTAINABEL DESIGN FEATURES:
• 3,000 S.F. single family residence includes 3 bedrooms, 2 bathrooms and a powder room.
Site features include a tool shed, canning shed, greenhouse and community garden all
utilizing walls built of earth from on site or nearby quarries.

• Passive-solar design in each structure, resulting in almost no need for mechanical heating or
cooling. 24” thick rammed earth walls provide the heat or cool sink needed. South-facing view
windows and clerestory windows provide the necessary solar gain during winter months for
most if not all of the heating needs.

• High efficient radiant in-floor heat in bathrooms and dressing rooms on the North side of the
residence provide comfort and back up heat during periods of extended cold cloudy days.
High efficiency ‘Solar Chill’ Evaporative coolers with DC power for easy connection to
Photovoltaic Panels are planned for the hottest times of the summer. The primary cooling
during spring and fall will be provided by passive cross ventilation.

 RAMMED EARTH SOLAR HOMES INC. Branch / Szekely Residence                        Construction Process
SUSTAINABEL DESIGN FEATURES:
• The Tool shed has a cool tower for passive cooling during summer months.

• Reclaimed materials are used in doors, windows, plumbing fixtures, and cabinetry.

• No sheetrock, no paint, and no plaster are used, the rammed earth walls are the primary
finish. The rammed earth walls are mixed with natural pigments for color enhancement.
interior finish materials are colored by nature – rusted steel and natural hemp wall-coverings,
San Luis adobe flooring, and brick flooring.

• Water catchment and underground collection system for 88,000 gallons of rainwater, with
photovoltaic-powered pump. The site design incorporates storm water control as the primary
means for water collection for garden irrigation.

• On site is 6,000 square feet of organic community vegetable, fruit and nut garden, and
homes for chickens, ducks and turkeys, all providing vegetables, eggs and meat for the local
farmers market and the neighborhood community. Local neighborhood horse stables provide
natural fertilizer resource for the garden. Beneficial insects and composted insect-casing for
the organic garden are supplied by a local company Arbico.


 RAMMED EARTH SOLAR HOMES INC. Branch / Szekely Residence                 Construction Process
•    Lavender Landscape fill ¼” minus gravel




                                                           • Foundation Layout


                                                           • Excavating Foundations



    RAMMED EARTH SOLAR HOMES INC. Branch / Szekely Residence    Construction Process
SET UP BATTER BOARDS AND
                                             STIRING-LINES




VERIFY FOOTING DEPTH PER
THE SOILS REPORT




RAMMED EARTH SOLAR HOMES INC. Branch / Szekely Residence   Construction Process
BATTER BOARDS ARE USED FOR           MASTER BEDROOM WILL BE 3 FEET
  VERTICAL MEASUREMENT AND             ABOVE LIVING ROOM FLOOR LEVEL
  PERFECT SQUARE




RAMMED EARTH SOLAR HOMES INC. Branch / Szekely Residence    Construction Process
FOUNDATION STAIR-STEPS UP THE HILL   CONCRETE IS POURED AT 4½- INCH SLUMP




RAMMED EARTH SOLAR HOMES INC. Branch / Szekely Residence    Construction Process
THE CONCRETE FOOTING IS                VERTICAL DOWELS WILL ATTACH STEM
THOROUGHLY VIBRATED                    WALL TO FOUNDATION




RAMMED EARTH SOLAR HOMES INC. Branch / Szekely Residence    Construction Process
STRING LINE AND PLUMB BOB PRECISELY   CONCRETE WILL BE POURED TO THE TOP
  LOCATE THE BUILDING CORNER            OF BATTER BOARD LEVEL




RAMMED EARTH SOLAR HOMES INC. Branch / Szekely Residence     Construction Process
BLOCK OUT TO PROVIDE SPACE FOR        STEM WALL CONCRETE IS POURED LEVEL
   STEEL POST BASE




RAMMED EARTH SOLAR HOMES INC. Branch / Szekely Residence    Construction Process
STEM WALL CONCRETE IS POURED AT       BLOCK-OUT FOR BEDROOM DOOR IN
  4½ - INCH SLUMP AND VIBRATED          CONCRETE STEM WALL




RAMMED EARTH SOLAR HOMES INC. Branch / Szekely Residence   Construction Process
THE CONCRETE TRUCK CHUTE LOADS        THE LULL TRACTOR WILL BOOM OUT TO
  LULL (SKYTRACK) BUCKET                REACH THE FARSIDE OF THE ROOM




RAMMED EARTH SOLAR HOMES INC. Branch / Szekely Residence     Construction Process
THE LULL REACH-OVER TRACTOR          BLOCK OUT FOR 6” X 6” STEEL POST
  POURS THE FAR SIDE OF THE ROOM       BASE IN FOREGROUND




RAMMED EARTH SOLAR HOMES INC. Branch / Szekely Residence     Construction Process
SEISMIC STEEL POST ROOF BRACING        WATER PRESSURE TEST ON PEX TUBING




RAMMED EARTH SOLAR HOMES INC. Branch / Szekely Residence    Construction Process
MOUNTAIN VIEWS TO SOUTH THROUGH        STEEL POST THROUGH BLOCK-OUT SPACE
 SOUTH END OF MASTER BEDROOM            IN STEM WALL




RAMMED EARTH SOLAR HOMES INC. Branch / Szekely Residence    Construction Process
DRY-MIX PORTLAND CEMENT AND          SPRINKLE WATER UNTIL MOIST (NOT
    COLOR INTO DIRT. FOR EACH 1,000      WET) FOR OPTIMUM RAMMED EARTH
    POUNDS OF DIRT, ADD ONE 94-POUND     COMPACTION.
    BAG OF PORTLAND CEMENT.




RAMMED EARTH SOLAR HOMES INC. Branch / Szekely Residence     Construction Process
TAMPING DIRT INTO FORMS IN 8”- 9”    PNEUMATIC TAMPER ON COMPACTED
      LAYERS. DIRT IS PLACED BY A FRONT-   LAYER OF DIRT SHOWING CRISS-CROSS
      LOADER INTO FORMS AND SPREAD         TAMPING PATTERN. WALLS ARE
      EVENLY BEFORE TAMPING.               GENERALLY 18”– 24” THICK.




RAMMED EARTH SOLAR HOMES INC. Branch / Szekely Residence     Construction Process
RAMMED EARTH BENCH AT SOUTH
                                            WALL OF MASTER SUITE

      GRAY-WATER PLUMBING OUT TO
      CATCHMENT STORAGE TANK




RAMMED EARTH SOLAR HOMES INC. Branch / Szekely Residence    Construction Process
ELECTRICAL CONDUIT IN BOND BEAM           STEEL REINFORCING IN BOND BEAM




RAMMED EARTH SOLAR HOMES INC. Branch / Szekely Residence     Construction Process
ANCHOR PLATE WITH STUDS                   ANCHOR BOLTS ON BACKSIDE
                                             OF STEEL COLUMN




RAMMED EARTH SOLAR HOMES INC. Branch / Szekely Residence   Construction Process
GLU-LAM WITH TYVEK WRAP



                                         FERRULE LOOP IN BOND BEAM




RAMMED EARTH SOLAR HOMES INC. Branch / Szekely Residence   Construction Process
FRONT-LOADER TRANSFERRING
                                            CONCRETE TO LULL BUCKET

      FRONT-LOADER RECEIVING
      CONCRETE




RAMMED EARTH SOLAR HOMES INC. Branch / Szekely Residence   Construction Process
CONCRETE BOND BEAM

    LULL REACHING OVER TREES WITH
    CONCRETE TO BOND BEAM




RAMMED EARTH SOLAR HOMES INC. Branch / Szekely Residence   Construction Process
VIBRATING CONCRETE BOND BEAM FOR A SMOOTH FINISH




RAMMED EARTH SOLAR HOMES INC. Branch / Szekely Residence   Construction Process
SLOPING BOND BEAM

       FINISH TROWEL AT BOND BEAM




RAMMED EARTH SOLAR HOMES INC. Branch / Szekely Residence   Construction Process
NICHE ABOVE MASTER BEDROOM
      HEADBOARD IN RAMMED EARTH
      WALL




RAMMED EARTH SOLAR HOMES INC. Branch / Szekely Residence   Construction Process
KERF PLATES WELDED TO
  ANCHOR PLATES IN BOND BEAM              BEVELING 4 X 12 BEAMS




RAMMED EARTH SOLAR HOMES INC. Branch / Szekely Residence   Construction Process
4 X 12 BEAMS                         LULL PLACING 4 X 12 BEAM




RAMMED EARTH SOLAR HOMES INC. Branch / Szekely Residence   Construction Process
INSTALLING BEAMS OVER
       KERF PLATES




RAMMED EARTH SOLAR HOMES INC. Branch / Szekely Residence   Construction Process
BLACK IRON BOLTS THROUGH BEAM               FORMS WITH SCAFFOLDING




RAMMED EARTH SOLAR HOMES INC. Branch / Szekely Residence   Construction Process
ROOF FRAMING & STEEL BRACING

            1 X 12 WOOD DECKING




RAMMED EARTH SOLAR HOMES INC. Branch / Szekely Residence   Construction Process
RAMMED EARTH SOLAR HOMES INC. Branch / Szekely Residence   Construction Process
MASTER BEDROOM SUITE




RAMMED EARTH SOLAR HOMES INC. Branch / Szekely Residence   Construction Process
STEMWALLS IN PLACE FOR CENTRAL GREAT ROOM.




RAMMED EARTH SOLAR HOMES INC. Branch / Szekely Residence   Construction Process
CENTRAL GREAT ROOM WALLS AND ROOF INSTALLED.




RAMMED EARTH SOLAR HOMES INC. Branch / Szekely Residence   Construction Process
GREAT ROOM ENTRY




                                                     GREAT ROOM FIREPLACE




  RAMMED EARTH SOLAR HOMES INC. Branch / Szekely Residence   Construction Process
RAMMED EARTH SOLAR HOMES INC. Branch / Szekely Residence   Construction Process

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Rammed Earth Solar Homes updated PPT

  • 1. RAMMED EARTH SOLAR HOMES INC. www.rammedearthhomes.com Rammed Earth Construction Process of the Branch / Szekely Residence
  • 2. The Branch / Szekely Residence, is a Rammed Earth Solar Home Inc. construction laboratory and educational seminar workshop, located in Oracle, Arizona. www.rammedearthhomes.com Views of site Before and After RAMMED EARTH SOLAR HOMES INC. Branch / Szekely Residence Construction Process
  • 3. The 3000 SF. Schematic Floor Plan concept was based on the existing garden shed and other surrounding rammed earth accessory structures. South facing window orientations do not exceed more than 15 degrees ether side of due south for proper winter solar heat gain. RAMMED EARTH SOLAR HOMES INC. Branch / Szekely Residence Construction Process
  • 4. Project Team: General Contractor: Quentin Branch, Rammed Earth Solar Homes Inc. Architect: Toby Branch AIA, LEED AP. Branch Architecture Studio L.L.C. Structural Engineer: Steve Hess P.E., S.E. Electrical Contractor: Arnold Belasco, President, Belasco Electrical SUSTAINABEL DESIGN FEATURES: • 3,000 S.F. single family residence includes 3 bedrooms, 2 bathrooms and a powder room. Site features include a tool shed, canning shed, greenhouse and community garden all utilizing walls built of earth from on site or nearby quarries. • Passive-solar design in each structure, resulting in almost no need for mechanical heating or cooling. 24” thick rammed earth walls provide the heat or cool sink needed. South-facing view windows and clerestory windows provide the necessary solar gain during winter months for most if not all of the heating needs. • High efficient radiant in-floor heat in bathrooms and dressing rooms on the North side of the residence provide comfort and back up heat during periods of extended cold cloudy days. High efficiency ‘Solar Chill’ Evaporative coolers with DC power for easy connection to Photovoltaic Panels are planned for the hottest times of the summer. The primary cooling during spring and fall will be provided by passive cross ventilation. RAMMED EARTH SOLAR HOMES INC. Branch / Szekely Residence Construction Process
  • 5. SUSTAINABEL DESIGN FEATURES: • The Tool shed has a cool tower for passive cooling during summer months. • Reclaimed materials are used in doors, windows, plumbing fixtures, and cabinetry. • No sheetrock, no paint, and no plaster are used, the rammed earth walls are the primary finish. The rammed earth walls are mixed with natural pigments for color enhancement. interior finish materials are colored by nature – rusted steel and natural hemp wall-coverings, San Luis adobe flooring, and brick flooring. • Water catchment and underground collection system for 88,000 gallons of rainwater, with photovoltaic-powered pump. The site design incorporates storm water control as the primary means for water collection for garden irrigation. • On site is 6,000 square feet of organic community vegetable, fruit and nut garden, and homes for chickens, ducks and turkeys, all providing vegetables, eggs and meat for the local farmers market and the neighborhood community. Local neighborhood horse stables provide natural fertilizer resource for the garden. Beneficial insects and composted insect-casing for the organic garden are supplied by a local company Arbico. RAMMED EARTH SOLAR HOMES INC. Branch / Szekely Residence Construction Process
  • 6. Lavender Landscape fill ¼” minus gravel • Foundation Layout • Excavating Foundations RAMMED EARTH SOLAR HOMES INC. Branch / Szekely Residence Construction Process
  • 7. SET UP BATTER BOARDS AND STIRING-LINES VERIFY FOOTING DEPTH PER THE SOILS REPORT RAMMED EARTH SOLAR HOMES INC. Branch / Szekely Residence Construction Process
  • 8. BATTER BOARDS ARE USED FOR MASTER BEDROOM WILL BE 3 FEET VERTICAL MEASUREMENT AND ABOVE LIVING ROOM FLOOR LEVEL PERFECT SQUARE RAMMED EARTH SOLAR HOMES INC. Branch / Szekely Residence Construction Process
  • 9. FOUNDATION STAIR-STEPS UP THE HILL CONCRETE IS POURED AT 4½- INCH SLUMP RAMMED EARTH SOLAR HOMES INC. Branch / Szekely Residence Construction Process
  • 10. THE CONCRETE FOOTING IS VERTICAL DOWELS WILL ATTACH STEM THOROUGHLY VIBRATED WALL TO FOUNDATION RAMMED EARTH SOLAR HOMES INC. Branch / Szekely Residence Construction Process
  • 11. STRING LINE AND PLUMB BOB PRECISELY CONCRETE WILL BE POURED TO THE TOP LOCATE THE BUILDING CORNER OF BATTER BOARD LEVEL RAMMED EARTH SOLAR HOMES INC. Branch / Szekely Residence Construction Process
  • 12. BLOCK OUT TO PROVIDE SPACE FOR STEM WALL CONCRETE IS POURED LEVEL STEEL POST BASE RAMMED EARTH SOLAR HOMES INC. Branch / Szekely Residence Construction Process
  • 13. STEM WALL CONCRETE IS POURED AT BLOCK-OUT FOR BEDROOM DOOR IN 4½ - INCH SLUMP AND VIBRATED CONCRETE STEM WALL RAMMED EARTH SOLAR HOMES INC. Branch / Szekely Residence Construction Process
  • 14. THE CONCRETE TRUCK CHUTE LOADS THE LULL TRACTOR WILL BOOM OUT TO LULL (SKYTRACK) BUCKET REACH THE FARSIDE OF THE ROOM RAMMED EARTH SOLAR HOMES INC. Branch / Szekely Residence Construction Process
  • 15. THE LULL REACH-OVER TRACTOR BLOCK OUT FOR 6” X 6” STEEL POST POURS THE FAR SIDE OF THE ROOM BASE IN FOREGROUND RAMMED EARTH SOLAR HOMES INC. Branch / Szekely Residence Construction Process
  • 16. SEISMIC STEEL POST ROOF BRACING WATER PRESSURE TEST ON PEX TUBING RAMMED EARTH SOLAR HOMES INC. Branch / Szekely Residence Construction Process
  • 17. MOUNTAIN VIEWS TO SOUTH THROUGH STEEL POST THROUGH BLOCK-OUT SPACE SOUTH END OF MASTER BEDROOM IN STEM WALL RAMMED EARTH SOLAR HOMES INC. Branch / Szekely Residence Construction Process
  • 18. DRY-MIX PORTLAND CEMENT AND SPRINKLE WATER UNTIL MOIST (NOT COLOR INTO DIRT. FOR EACH 1,000 WET) FOR OPTIMUM RAMMED EARTH POUNDS OF DIRT, ADD ONE 94-POUND COMPACTION. BAG OF PORTLAND CEMENT. RAMMED EARTH SOLAR HOMES INC. Branch / Szekely Residence Construction Process
  • 19. TAMPING DIRT INTO FORMS IN 8”- 9” PNEUMATIC TAMPER ON COMPACTED LAYERS. DIRT IS PLACED BY A FRONT- LAYER OF DIRT SHOWING CRISS-CROSS LOADER INTO FORMS AND SPREAD TAMPING PATTERN. WALLS ARE EVENLY BEFORE TAMPING. GENERALLY 18”– 24” THICK. RAMMED EARTH SOLAR HOMES INC. Branch / Szekely Residence Construction Process
  • 20. RAMMED EARTH BENCH AT SOUTH WALL OF MASTER SUITE GRAY-WATER PLUMBING OUT TO CATCHMENT STORAGE TANK RAMMED EARTH SOLAR HOMES INC. Branch / Szekely Residence Construction Process
  • 21. ELECTRICAL CONDUIT IN BOND BEAM STEEL REINFORCING IN BOND BEAM RAMMED EARTH SOLAR HOMES INC. Branch / Szekely Residence Construction Process
  • 22. ANCHOR PLATE WITH STUDS ANCHOR BOLTS ON BACKSIDE OF STEEL COLUMN RAMMED EARTH SOLAR HOMES INC. Branch / Szekely Residence Construction Process
  • 23. GLU-LAM WITH TYVEK WRAP FERRULE LOOP IN BOND BEAM RAMMED EARTH SOLAR HOMES INC. Branch / Szekely Residence Construction Process
  • 24. FRONT-LOADER TRANSFERRING CONCRETE TO LULL BUCKET FRONT-LOADER RECEIVING CONCRETE RAMMED EARTH SOLAR HOMES INC. Branch / Szekely Residence Construction Process
  • 25. CONCRETE BOND BEAM LULL REACHING OVER TREES WITH CONCRETE TO BOND BEAM RAMMED EARTH SOLAR HOMES INC. Branch / Szekely Residence Construction Process
  • 26. VIBRATING CONCRETE BOND BEAM FOR A SMOOTH FINISH RAMMED EARTH SOLAR HOMES INC. Branch / Szekely Residence Construction Process
  • 27. SLOPING BOND BEAM FINISH TROWEL AT BOND BEAM RAMMED EARTH SOLAR HOMES INC. Branch / Szekely Residence Construction Process
  • 28. NICHE ABOVE MASTER BEDROOM HEADBOARD IN RAMMED EARTH WALL RAMMED EARTH SOLAR HOMES INC. Branch / Szekely Residence Construction Process
  • 29. KERF PLATES WELDED TO ANCHOR PLATES IN BOND BEAM BEVELING 4 X 12 BEAMS RAMMED EARTH SOLAR HOMES INC. Branch / Szekely Residence Construction Process
  • 30. 4 X 12 BEAMS LULL PLACING 4 X 12 BEAM RAMMED EARTH SOLAR HOMES INC. Branch / Szekely Residence Construction Process
  • 31. INSTALLING BEAMS OVER KERF PLATES RAMMED EARTH SOLAR HOMES INC. Branch / Szekely Residence Construction Process
  • 32. BLACK IRON BOLTS THROUGH BEAM FORMS WITH SCAFFOLDING RAMMED EARTH SOLAR HOMES INC. Branch / Szekely Residence Construction Process
  • 33. ROOF FRAMING & STEEL BRACING 1 X 12 WOOD DECKING RAMMED EARTH SOLAR HOMES INC. Branch / Szekely Residence Construction Process
  • 34. RAMMED EARTH SOLAR HOMES INC. Branch / Szekely Residence Construction Process
  • 35. MASTER BEDROOM SUITE RAMMED EARTH SOLAR HOMES INC. Branch / Szekely Residence Construction Process
  • 36. STEMWALLS IN PLACE FOR CENTRAL GREAT ROOM. RAMMED EARTH SOLAR HOMES INC. Branch / Szekely Residence Construction Process
  • 37. CENTRAL GREAT ROOM WALLS AND ROOF INSTALLED. RAMMED EARTH SOLAR HOMES INC. Branch / Szekely Residence Construction Process
  • 38. GREAT ROOM ENTRY GREAT ROOM FIREPLACE RAMMED EARTH SOLAR HOMES INC. Branch / Szekely Residence Construction Process
  • 39. RAMMED EARTH SOLAR HOMES INC. Branch / Szekely Residence Construction Process