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The TRACC Value Chain Improvement Solution is used by world class
organisations around the globe, in 14 languages.
www.traccsolution.com
THERE ARE 7 WASTES
1. TRANSPORTATION		 2. INVENTORY
3. MOTION/MOVEMENT		 4. WAITING/DELAY		
5. OVERPRODUCTION		 6. OVERPROCESSING	
7. DEFECTS
NON-VALUE-ADDING MOVEMENT of products and materials
between production processes.
TRANSPORTATION
WHAT CAN YOU
DO TO OPTIMISE
TRANSPORTATION TODAY?
1
WASTE
THERE ARE 7 WASTES
1. TRANSPORTATION		 2. INVENTORY
3. MOTION/MOVEMENT		 4. WAITING/DELAY		
5. OVERPRODUCTION		 6. OVERPROCESSING	
7. DEFECTS
TRACC
The TRACC Value Chain Improvement Solution is used by world class
organisations around the globe, in 14 languages.
www.traccsolution.com
THERE ARE 7 WASTES
1. TRANSPORTATION		 2. INVENTORY
3. MOTION/MOVEMENT		 4. WAITING/DELAY		
5. OVERPRODUCTION		 6. OVERPROCESSING	
7. DEFECTS
INVENTORY IS CASH TIED UP in unsold product.
INVENTORY
WHAT CAN YOU DO TO
MINIMISE INVENTORY TODAY?
2
WASTE
TRACC
The TRACC Value Chain Improvement Solution is used by world class
organisations around the globe, in 14 languages.
www.traccsolution.com
THERE ARE 7 WASTES
1. TRANSPORTATION		 2. INVENTORY
3. MOTION/MOVEMENT		 4. WAITING/DELAY		
5. OVERPRODUCTION		 6. OVERPROCESSING	
7. DEFECTS
UNNECESSARY MOTION OF PEOPLE AND EQUIPMENT
poses health and safety risks, and can damage equipment.
MOTION/MOVEMENT
WHAT CAN YOU DO TO BE
MORE EFFICIENT TODAY?
3
WASTE
TRACC
The TRACC Value Chain Improvement Solution is used by world class
organisations around the globe, in 14 languages.
www.traccsolution.com
THERE ARE 7 WASTES
1. TRANSPORTATION		 2. INVENTORY
3. MOTION/MOVEMENT		 4. WAITING/DELAY		
5. OVERPRODUCTION		 6. OVERPROCESSING	
7. DEFECTS
NO VALUE IS BEING ADDED to work in progress
or waiting goods.
WAITING/DELAY
WHAT CAN YOU DO TO
PREVENT DELAYS TODAY?
4
WASTE
TRACC
The TRACC Value Chain Improvement Solution is used by world class
organisations around the globe, in 14 languages.
www.traccsolution.com
THERE ARE 7 WASTES
1. TRANSPORTATION		 2. INVENTORY
3. MOTION/MOVEMENT		 4. WAITING/DELAY		
5. OVERPRODUCTION		 6. OVERPROCESSING	
7. DEFECTS
INSUFFICIENT PLANNING OR SEQUENCING produces
more supply than demand.
OVERPRODUCTION
WHAT CAN YOU DO TO
IMPROVE PLANNING TODAY?
5
WASTE
TRACC
The TRACC Value Chain Improvement Solution is used by world class
organisations around the globe, in 14 languages.
www.traccsolution.com
THERE ARE 7 WASTES
1. TRANSPORTATION		 2. INVENTORY
3. MOTION/MOVEMENT		 4. WAITING/DELAY		
5. OVERPRODUCTION		 6. OVERPROCESSING	
7. DEFECTS
MORE WORK, EFFORT OR MACHINE INVESTMENT is used
than is required to produce the product.
OVERPROCESSING
WHAT CAN YOU DO TO PREVENT
OVERPROCESSING TODAY?
6
WASTE
TRACC
The TRACC Value Chain Improvement Solution is used by world class
organisations around the globe, in 14 languages.
www.traccsolution.com
THERE ARE 7 WASTES
1. TRANSPORTATION		 2. INVENTORY
3. MOTION/MOVEMENT		 4. WAITING/DELAY		
5. OVERPRODUCTION		 6. OVERPROCESSING	
7. DEFECTS
DEFECTS RESULT IN REWORK by way of correction,
repair or rejects.
DEFECTS
WHAT CAN YOU DO TO ENSURE
ZERO DEFECTS TODAY?
7
WASTE
TRACC

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Seven wastes of manufacturing posters

  • 1. The TRACC Value Chain Improvement Solution is used by world class organisations around the globe, in 14 languages. www.traccsolution.com THERE ARE 7 WASTES 1. TRANSPORTATION 2. INVENTORY 3. MOTION/MOVEMENT 4. WAITING/DELAY 5. OVERPRODUCTION 6. OVERPROCESSING 7. DEFECTS NON-VALUE-ADDING MOVEMENT of products and materials between production processes. TRANSPORTATION WHAT CAN YOU DO TO OPTIMISE TRANSPORTATION TODAY? 1 WASTE THERE ARE 7 WASTES 1. TRANSPORTATION 2. INVENTORY 3. MOTION/MOVEMENT 4. WAITING/DELAY 5. OVERPRODUCTION 6. OVERPROCESSING 7. DEFECTS TRACC
  • 2. The TRACC Value Chain Improvement Solution is used by world class organisations around the globe, in 14 languages. www.traccsolution.com THERE ARE 7 WASTES 1. TRANSPORTATION 2. INVENTORY 3. MOTION/MOVEMENT 4. WAITING/DELAY 5. OVERPRODUCTION 6. OVERPROCESSING 7. DEFECTS INVENTORY IS CASH TIED UP in unsold product. INVENTORY WHAT CAN YOU DO TO MINIMISE INVENTORY TODAY? 2 WASTE TRACC
  • 3. The TRACC Value Chain Improvement Solution is used by world class organisations around the globe, in 14 languages. www.traccsolution.com THERE ARE 7 WASTES 1. TRANSPORTATION 2. INVENTORY 3. MOTION/MOVEMENT 4. WAITING/DELAY 5. OVERPRODUCTION 6. OVERPROCESSING 7. DEFECTS UNNECESSARY MOTION OF PEOPLE AND EQUIPMENT poses health and safety risks, and can damage equipment. MOTION/MOVEMENT WHAT CAN YOU DO TO BE MORE EFFICIENT TODAY? 3 WASTE TRACC
  • 4. The TRACC Value Chain Improvement Solution is used by world class organisations around the globe, in 14 languages. www.traccsolution.com THERE ARE 7 WASTES 1. TRANSPORTATION 2. INVENTORY 3. MOTION/MOVEMENT 4. WAITING/DELAY 5. OVERPRODUCTION 6. OVERPROCESSING 7. DEFECTS NO VALUE IS BEING ADDED to work in progress or waiting goods. WAITING/DELAY WHAT CAN YOU DO TO PREVENT DELAYS TODAY? 4 WASTE TRACC
  • 5. The TRACC Value Chain Improvement Solution is used by world class organisations around the globe, in 14 languages. www.traccsolution.com THERE ARE 7 WASTES 1. TRANSPORTATION 2. INVENTORY 3. MOTION/MOVEMENT 4. WAITING/DELAY 5. OVERPRODUCTION 6. OVERPROCESSING 7. DEFECTS INSUFFICIENT PLANNING OR SEQUENCING produces more supply than demand. OVERPRODUCTION WHAT CAN YOU DO TO IMPROVE PLANNING TODAY? 5 WASTE TRACC
  • 6. The TRACC Value Chain Improvement Solution is used by world class organisations around the globe, in 14 languages. www.traccsolution.com THERE ARE 7 WASTES 1. TRANSPORTATION 2. INVENTORY 3. MOTION/MOVEMENT 4. WAITING/DELAY 5. OVERPRODUCTION 6. OVERPROCESSING 7. DEFECTS MORE WORK, EFFORT OR MACHINE INVESTMENT is used than is required to produce the product. OVERPROCESSING WHAT CAN YOU DO TO PREVENT OVERPROCESSING TODAY? 6 WASTE TRACC
  • 7. The TRACC Value Chain Improvement Solution is used by world class organisations around the globe, in 14 languages. www.traccsolution.com THERE ARE 7 WASTES 1. TRANSPORTATION 2. INVENTORY 3. MOTION/MOVEMENT 4. WAITING/DELAY 5. OVERPRODUCTION 6. OVERPROCESSING 7. DEFECTS DEFECTS RESULT IN REWORK by way of correction, repair or rejects. DEFECTS WHAT CAN YOU DO TO ENSURE ZERO DEFECTS TODAY? 7 WASTE TRACC