Tapesh Chandra Naskar is seeking a position in plant operations or project management in the food/beverage industry, with over 22 years of experience in manufacturing engineering, maintenance operations, and project management. He has extensive experience overseeing plant operations and maintenance for breweries, starch and sweetener plants, and other process manufacturing facilities.

1. TAPESH CHANDRA NASKAR
Mobile: 09836320251/9900976607 / Tel. (Res.): 033-24182139 ~ E-Mail: naskar_t@rediffmail.com
Seeking assignments in Plant Operations & Maintenance / Project Management with an organization of repute preferably in
Starch & sweetener (Food)/Brewing/liquor/Beverage/Process/Manufacturing Industries
Location Preference: West Bengal / Bangalore / Mumbai
PROFILE SNAPSHOT
A result-oriented professional with nearly 22 years of rich experience in:
Diverse experience manufacturing, engineering and projects management, Extensive hands on experience in
leader ship responsibility for change management, establish new operation, cross functional team development.
Maintenance Operations Manpower Management Plant Operation (Food &Beverage production)
TPM / Quality Management Project Management Process Engineering
• Deft in daily Production planning of Bottling line( 25000BPH) with respect to Annual Business plan and monthly plan as per
different SKUs( like 650ml/330ml of KFS, KF lager, KF-Blue, KF-supreme ,KFS-Supreme) . Tracking of Packaging materials
stocks and Planning of Packaging material procurement ( like Front and back Label, Craft and 2ply cartoons, Glue, Crown,
NDG Bottles etc) with coordination with Commercial department w.r.t Business plan and ensure dispatch of finish goods
with the coordination with Commercial and Accounts department. Ensure Bottling line efficiency as per target and also
planning & implementing the preventive, predictive & breakdown maintenance schedules for improving overall reliability and
safety of Overall plant equipment & machinery. Giving Engineering support to achieve the BHR(98%) in brew house and
achieved targeted OG and alcohol during fermentation.
• Expertise in managing maintenance operations for reducing breakdown / downtime & enhancing operational effectiveness of Utility
Equipment like Compressors, DG Sets, Cooling Towers, THERMAX Boiler(10TPH CFBC), Blowers and Power Distribution Equipment &
Substations and Bottling plant Operation(25000BPH) in beverage industry. Exposure in PLC Automation, all process instruments and
33KVA/66KvA electrical system.
• Adept in managing project activities, streamlining processes / procedures to facilitate smooth maintenance process, enhance
productivity and cost reduction. Responsible for all statutory compliances and excise related issue for production.
• An effective communicator with excellent relationship management skills and strong analytical, leadership, decision making,
problem solving & organizational abilities. well versed with SAP(PM& MM module).
CORE COMPETENCIES
Plant Operations: Coordinating plant operations for the set up standards with accountability for strategic utilization & deployment
of available resources to achieve organizational objectives. Overseeing production as per Annual Business plan and Monthly plan ,
safety management, quality management, energy efficiency management and environment friendly waste management.
Operations & Maintenance: Production planning, Production line management, effective planning of predictive & preventive
maintenance schedules for various machineries and equipment to increase machine up time & equipment reliability. Proactively
identifying areas of obstruction / breakdowns and taking steps to rectify the equipment through application of troubleshooting
tools. Coordinating with Maintenance and Planning departments and Ensuring prompt & accurate preventive maintenance activities.
Project Management: Finalizing requirements and specifications in consultation with collaborators / promoters as well as project
scheduling including material & manpower planning. And ensure completion of project within the time & cost parameters.

2. EMPLOYMENT DETAILS
May ’2015- Till date : Cargill India Pvt Ltd ( US MNC-Starch and sweetener Food division) as Engineering Manager
Key Result Areas
• Looking after the greenfield projects of installation and Commissioning Lead of New starch and sweetener plant( Cap:800
TPD) at Devangere (250Km from Bangalore) having investment of 500 Cr ( Having equipment like 52TPH FBC boiler,
1500KLD WTP(UF,RO,ACF), 1250KLD Recycle water plant(MBR, RO, Diffuser syst.), Zero liquid discharged plat(ZLD), Corn
silo-2x 5000Mt with conveying and cleaning system, Wet grinding mill, Refinery, Steep tanks, RVF, Packaging plant, 1000cfm
screw compressor, 66kv installation, SMART MCC,PCC in electrical system) and also responsible for plant Utility operations
and plant Maintenance.
• Responsible for overall plant maintenance including Electrical, Instrumentation, Mechanical, civil, commissioning of
project.
• Responsible for plant efficiency monitoring includes power, fuel, and water consumption and packaging line efficiency.
• Responsible for Reliability Maintenance (REPI) by Periodic Maint.(PM) and Predictive Maint (PDM) of process and utility
equipment to upkeep the machine efficiency( using Vibration analysis, Stroboscope, Ultrasonic test kit, Thermal Analysis
by Inferred Camera and OIL Analysis).Calculate OPRER and OEE of M/cs. Monitoring of R&M and CAPEX expenditure and
R&M Budgeting. Spare parts Management and inventory control.
• Team size 57nos (Utility/Project Manager/ E&I Mgr /REPI Mgr :- 4nos engineers- 15, BOE-3, Diploma holder-15, ITI
fitters/electrician/Operator-20), Contract labor- 50.
• Responsible for conducting and implementation of Safety of plant at work place (Using, Work permits, LOTO, Confined
space permits etc ) and also conducting internal and external safety audits, TBT, safety trainings. Installation of fire hydrant,
Fire alarm system
• Active participation of implementation of FASSI as per Food and safety guide lines and Hygiene of the plant.
• Looks after the Statutory compliance regarding Pollution (KSPCB ), DOE, Weights & measure etc.
• Responsible for Packaging plant operation for bottle and drum filling ( 800 Ton /day) of final products.
International Exposure
• VISITED Cargill Foods Ltd – TURKEY to Oversee the Operation and Reliability Maintenance of the plant for
15 days
• Attain Reliability Work shop on PM and PDM of critical and semi critical M/c arrange by CARGILL Global Reliability
Team at INDONESIA for 5 days.
Sep'08 –April ’2015 : United Breweries Limited, Kalyani ( Beverage industry and Member of UB group) as Sr. Manager Engineering
Key Result Areas
• Working towards attaining(25000BPH) bottling line efficiency by more than 80% to achieve the daily, MTD & YTD target and
responsible for production planning with respect to PGP as per SKUs by coordination between process, commercial and
dispatch department. Ensure daily dispatch as per requirement of Reginal Sales.
• Supervising Engineering Dept. and overseeing the entire plant maintenance (Electrical, Instrumentation & Mechanical) and
Operations of the 25000BPH bottling production (finish goods) and also utility services & Implementation of 1 million brewery
project( Beer bottling). Also Planning of brew and bottling synchronization coordination with Process(Brewing target 14
brew/day) and ensure daily dispatch as per Sales target coordination with Commercial and dispatch department.
• Handling of Union members to resolve the issue in production floor and also Deftly contributing major role for final settlement
of Charter of demand proposed by Factory Union members.
• Maintaining plant efficiency like Line efficiency, Power, water, Solid Fuel, packaging material consumption, etc.
• Operations of ETP plant(900KLD) and maintain the treated effluent water as per pollution norms, 10TPH/6TPH solid fuel Boiler,
500kg/hr automatic Co2 plant, Refrigeration plant(850TR) to ensure the quality of Beer produce during Fermentation and
Brewing.
• Handling statutory compliances like Consent to operate from PCB, Boiler license renewal, Calibration of Tanks, Lifting tools
and tackles from weights and Measure, State Excise issue like Label registration, export permits, excise license renewal.
• Active participation in TPM and team leader of Pilot project (Project: Short stop in washer)in wave-I
• Handling techno-commercial works for engineering purchase including quotations, comparative study, negotiation, order raising
and checking of bills with the coordination with Commercial department. And also inventory control of Engg store and
packaging materials.

3. • Formulating annual R&M &CAPEX budget and monitoring R&M cost. Creating CIR of project, execution, FARR report, project
closer report (PCR), etc.
• Driving energy savings in boiler through effective electricity power utilization by production planning, scheduling & controlling,
involving cost reduction and control activity by improving by technological improvement.
• Arrange for implementation of Training of our subordinate like PLC , Equipment and personal safety,, Knowledge about
environment, Change Management, with the coordination with HR department.
Significant Accomplishments
• Steered efforts in successful up gradation of existing brewery from 0.55Million to 1.0 Million brewery(Project cost: Rs. 77Cr.)
by installation &commissioning of 7x 2800hl Uni tanks, 250hl brew house, Refrigeration plant, New filtration system(FILTROX-
250hl/hr), 2500BPH bottling line, 500kg/hr Co2 recovery plant, Fire hydrant system etc.
• Achieve targeted production 10.15lac/10.12lac for the year 2012/ 2013 during peak season as per KPI of the plant.
Refrigeration load bring down to from 56 kwh/kl to 35Kwh/kl
• HRS system, Wort PHE, Malt& rice& Sugar handling system,250HL Brew House, Filtrox system(250kl/hr), co2plant(cap: 500kg/hr),
10TPH solid fuel boiler, 33KV installation, 1250KVA DG, 850TR capacity Refrigeration plant with SCADA Automation, 25000BPH
bottling line and ETP up-gradation, BULK handling system., Automation of Brewery.
• Managed the project right from layout, obtained NOC from WBPCB &other govt. authorities and freeze of technical parameters
of equipment under the guidance of DVP-project
• Played a major role in piloting TPM implementation
• Efficaciously managed KAVACH project (under the guidance of HSE)
o Departmental Monthly L1 Safety Committee Meeting
o Daily Tool Box Talk (TBT) with Contractors and Engineering Team
o Issuing of Height Hot work, Confined space and LOTO Work Permits
o RA analysis ,Risk reduction by putting engineering controls
• Handled Chamak Project (under the guidance of GMP and housekeeping), FASSI, and FSMS audit.
• Significantly reduced bottle DO from 120 to 60 and microbiological load in the product.
• Attained a cost savings of Rs. 2.8 Cr in power & fuel consumption in 2 years.
• Headed a team of approx. 400 people.
Equipment Purview
• Operation of 25000BPH Bottling line(includes Lehui make 27500bph bottle washer, EBI, Krones filler-25000bph, Lehui make
double deck Pasteurizer, Krones filler(27500bph), KHS Case Packer & Carton erector, weighment checker and Palletizer &
SELVEL conveyor etc, Bottle Unscrambler, Conveyor.)
• Operation & Maintenance of 850 TR Glycol Chilling Plant(NH3),10T/ 6T/hr THERMAX Solid Fuel Boiler, 90m3/hr. Capacity WTP
• 900m3/Day Cap. ETP( Eqlz. tank, Primary & 2ndary clarifier, Anaerobic Digester, Aerator), RO Plant (2x 10m3/hr and
1x40m3/hr.), 600KLD UF-Ro Plant
• Fully Automatic(SCADA)250HL Brew House Equipment( Conversant of PLC, field instrument like process flow meter, steam flow
meter, label transmitter , proximity switch, pressure transmitter ,DO meter, OG meter etc ), 250HL/hr cap Filtrox filter, CO2
Plant(cap:500kg/hr )& 850TR Refrigeration plant( including Pumps, KCX6, KCX9, Screw compressors, shell & tube chiller, PHE
chiller, AHU, 3x350TR EVAPCO, 3x350TR cooling tower), VAM, Air compressor(400cfm/300cfm CP make).
• Exposure in Krones Filling m/c( RGB and PET line), Labeler m/c, PSP( Shrink wrap- KHS make),Palletizer m/c( KHS make),
Octopus for Pallet wrapping(ITW make), SIDEL and Krones make PET blowing M/c and KHS make Air conveyor.
Sep'06 - Aug'08: India Foils Ltd.(Member Sterlite Group) as Manager- Mechanical Maintenance
Key Result Areas
• Led the mechanical maintenance dept. and looked after the plant equipment operations
• Rendered engineering support to operating plants and maintenance team.
• Accountable for finalizing annual maintenance contracts, ensured implementation of TPM &zero breakdown concepts w.r.t. above
mentioned equipment, complete maintenance activities in factory and oversaw the entire auto and manual firefighting system
• Adhered to legal compliance related to lifting equipment, pressure vessels, boilers, weighing scales
Equipment Purview
• Achenbach ,Germany make fully automatic 4 High Rolling Mill, Robertson, England make 4 High Rolling Mill, Rewinder , Rotomec, Italy
printing m/c, Poly Laminating Machine ,TITAN m/c. PHE, Multiple Fall Filling Evaporator(MFFE), KAMPF Separator, Rolling Oil Filter
System, 20T and 10T overhead Cranes, Annealing Furnace &Circulating Fan, etc.

4. • 4T/hr. and 6T/hr. Capacity Oil Fired Boiler, Utilities Maintenance, Centrifugal Pumps, Gear Pumps, Agitator, Gearbox, Geared Motor,
Cooling Tower, Hieza & Thermax Make Thermic Fluid Heater (10 lakhs Kcal., 5 lakhs Kcal), Pneumatic & Hydraulic System of Rolling
Mill (HP,LP,SCA system), Heaters, Pneumatic Conveyer System, PHE, Knowledge in SAP.
Jan’98 - Sep’06: AB Mauri India Pvt. Ltd.( Breaker Yeast Food Div) as Manager Engineering
Members of Group of Company Associated British Food (UK)
Key Result Areas
• Successfully managed:
o Rs.14 Cores expansion project Including layout, design, drawing and procurement of Fermenter, yeast extract plant, spray drier,
storage tank and its civil & piping Layout
o Electrical system, which includes 2500KVA Transformer, PCC with ACB in LT, MCC, VCB, etc.
o 150TR brine chilling plant and coordination with the consultants and execution of job
• Administered maintenance of effluent treatment, plant and all dealings with West Bengal, Pollution Control Board to get air & water
consent of the plant
• Effectively handled maintenance of 5T Oil Fired Boiler, Nestler & IAEC make 4T oil fired boiler and dealings with boiler directories to get
the renewal of Boiler certificate after annual overhauling
Equipment Purview
• Maintenance of Gearbox, Gear motor, Agitator, FBD, Hydraulic System, Rotary Drier, Centrifugal Pumps, Gear Pumps, Spray Drier,
Hot air Generator.100 CFM Compressor, etc.
• Separator M/Cs of 6000 r.p.m. supplied by Alfa laval, India and Westfalia Germany, TUTHIL/USHA make Air Blower of 2800 rpm.
VOLTAS Make 50 TR Brine Chilling Plant & 15 TR capacity Cold Storages, SJA Packing M/C, PHE, Filter Press ,etc.
Dec’95 – Jan’98: Indian Aluminum Company, Limited (INDAL) as Maintenance Engineer
Key Result Areas
• Efficiently handled maintenance of various:
o Capacity centrifugal pumps, steam vacuum pumps, multistage centrifugal pump, gear box, reciprocating pump, angle value and
screw conveyor of continuous process plant
o Kelley Press Filter Plate Heat Exchanger, Heaters, Thickeners & its driving units, Sand Classifier ,HITACHI Make Centrifugal
Compressor(300TR), etc.
o Bucker Elevator, Belt Conveyor, Crushing & Grinding m/cs. Consolidated Pneumatic Make non-lub. Air Compressor (1000 CFM)
• Closely monitored the 80 KTPA expansion project right from R.F.A. making, execution of project including fabrication, erection &
commissioning of tanks , Digester, Kelly Press, Heater, Pumps, etc.
PREVIOUS EXPERIENCE
Jul’92 – Dec’95: Consolidated Fiber & Chemical Ltd. as Deputy Engineer
KNOWLEDGE PURVIEW
• Operation, Maintenance of Rotary & Static Equipment of Brewery, Fiber Plant Machinery, Alumina Plant, Bio-Chemical Plant,
Aluminum Cold Rolling Mill , Starch and sweetener continuous process plant and Reliability maintenance of critical equipment .
• Operation and Maintenance of 1 million Breweries including Process equipment and 25000bph BOTTLING hall equipments.
• Knowledge in operation and maintenance of Large ETP plant, 10TPH SF boiler, Co2 plant and Refrigeration plant.
• Implementing 5S and knowledge of TPM , ISO 9000 and other management tools.
ACADEMIC DETAILS
• BE (Mechanical) from JADAVPUR University IN 1992 with 1st
class
• PGDBM (System & Operations) from IISWBM, Kolkata in 2004 with 1st
class
TRAININGS
• HSE
• TPM
• Kaizen • Cost Reduction
• 5S

5. PERSONAL DETAILS
Date of Birth: 7th
January, 1968
Address: 3/31A, Vivek Nagar, Jadavpur, Kolkata - 700075
Passport No.: M 4743988; Dated: 23.12.14 to 22.12.24
Languages Known: English, Bengali & Hindi
Present CTC : 26.5 lac P.A
Expectation : Negotiable

6. PERSONAL DETAILS
Date of Birth: 7th
January, 1968
Address: 3/31A, Vivek Nagar, Jadavpur, Kolkata - 700075
Passport No.: M 4743988; Dated: 23.12.14 to 22.12.24
Languages Known: English, Bengali & Hindi
Present CTC : 26.5 lac P.A
Expectation : Negotiable