Sushil Kumar Jain has over 36 years of experience in quality assurance, quality control, project management, and inspection roles. He is currently the Chief Quality Assurance Manager at NeOz Energy Pvt. Ltd. in Ghaziabad, India, where he is responsible for ensuring compliance with quality plans and approving work procedures. Previously he has held quality management roles at manufacturing companies and engineering firms in India and the Middle East.
Senior Managerial Expertise in Quality Assurance & Control
1. SUSHIL KUMAR JAIN
Contact: +91-9873165649, +91-1204154525
E-Mail: sushilajain2003@gmail.com, sushila _ jain2003@yahoo.com
SENIOR MANAGERIAL ASSIGNMENTS
~ Quality Assurance & Control ~ Audit & Inspection ~
(Mechanical, Electrical and Civil Engineering Projects and Manufacturing)
A competent professional with over 36 years of experience in:
~ Quality Assurance & Control ~ Audit & Inspection ~ Production Operations
~ Process Improvement ~ Project Management ~ EPC Contract Administration
~ Installation & Commissioning ~ Liaison & Coordination ~ Cost Control
Skilled in conducting inspections like NDT, Hydro Test, Leakage Test, Die Penetrating Test, MPI Test & Welding
Test using Radiography for the Crude Oil storage/LNG storage tanks and associated pipe line.
Proficient in ensuring that inspection of raw materials during process and finish product stages are carried out
as per documented inspection plan and work instructions
Possess a clear understanding of industry, technology trends with distinction of instituting quality control
techniques to achieve product excellence at the lowest overall costs
Demonstrated abilities in taking stringent quality measures including preparation of necessary documents to
ensure compliance with standards & customer’s requirements
Adept in executing various quality improvement projects on various quality systems
Sound knowledge of CPM and PERT Methods
An effective communicator with good analytical, leadership, interpersonal, planning and problem solving skills
A competent professional with over 36 years of experience in:
~ Quality Assurance & Control ~ Audit & Inspection ~ Production Operations
~ Process Improvement ~ Project Management ~ EPC Contract Administration
~ Installation & Commissioning ~ Liaison & Coordination ~ Cost Control
Skilled in conducting inspections like NDT, Hydro Test, Leakage Test, Die Penetrating Test, MPI Test & Welding
Test using Radiography for the Crude Oil storage/LNG storage tanks and associated pipe line.
Proficient in ensuring that inspection of raw materials during process and finish product stages are carried out
as per documented inspection plan and work instructions
Possess a clear understanding of industry, technology trends with distinction of instituting quality control
techniques to achieve product excellence at the lowest overall costs
Demonstrated abilities in taking stringent quality measures including preparation of necessary documents to
ensure compliance with standards & customer’s requirements
Adept in executing various quality improvement projects on various quality systems
Sound knowledge of CPM and PERT Methods
An effective communicator with good analytical, leadership, interpersonal, planning and problem solving skills
PROFILE SUMMARY
CORE COMPETENCIES
Developing new process concepts for production optimization, yield improvement and developing guidelines for the
sequencing of manufacturing activities
Focusing on the optimization of process parameters & initiating process improvements for achieving productivity targets
Coordinating with third party inspection agencies (IBR, PDIL, Beauro Veritas, LLOYDS, ONGC, Central Engineers India Ltd.,
Tata Projects, TOYO, etc.
Implementing & enforcing quality control and tracking programs to meet quality objectives
Analyzing quality policies, standards & procedures for the projects and quality deficiencies as per engineering principles
Coordinating various inspection activities to ensure compliance with appropriate regulations
Developing warranty trend analysis graphs for eliminating needs of warranty analysis meeting as well as important
management tool for R&D activities
Preparing and submitting daily / weekly / monthly performance reports; providing all technical & QC documentation and
necessary advices to obtain relevant approvals for all engineering & operations of the project
WORK EXPERIENCE
Mar’12-Till Date: M/s NeOz Energy Pvt. Ltd., Ghaziabad as Chief Quality Assurance Manager (MR for QHSE)
Role:
Responsible for ensuring compliance with PQP/ ITP and approving WPS, plant, machines, tools & dies
Managing all QA/QC related issues of the company
Collaborating with:
o Clients / customers QAM to all quality matters
o Accreditation body and API for all certification related issues
Undertaking activities related to:
o Recruitment of QA/QC Engineers and preparation of management review meeting schedules & reports
o Planning continuous improvement projects and discussing in Management Review Meetings
Imparting training to key relevant staff on any new quality procedures developed
2. Looking after audit of all departments including suppliers and sub-contractors
Carrying out internal audits as per company audit schedules and reviewing changes to company quality policy & procedure
Highlight:
Essayed a stellar role in handling activities related to API certification, ISO 9001 Certification, ISO14001 & OHSAS
certifications and up-gradation of QMS as per API-Q1 9th edition
Mar’07-Mar’12: M/s Manco International General Contracting (W.L.L.), Doha-Qatar as Quality Assurance Manager - Quality,
Health, Safety & Environment (HO)
Role:
Generated project supplier audit / visit reports and project quality reports
Reviewed subcontractor quality plans & quality control plans, ITP using international codes ASME, AWS, API & client specifications
Handled all tender quality issues whether in risk workshops, commercial responses, etc.
Accountable for:
o Scheduling timely internal auditing of all divisions/projects & sites as per company / sites audit schedules
o Defining process for developing quality plans guidelines to manage a quality control programme to effectively support
projects
o Referring & implementing specifications as per FEED Design documents
o Researching international trends, developments & methodologies in the quality control field for projects
Carried out inspection of:
o Material / products at vendor sites, supplier specific audits and surveillance visits
o ESD & MOV valves using data sheets & Cathodic Protection (CP) Work; civil works of crude oil storage tanks & pipe line
o Construction / Mech / Hydraulic / Static equipment
Interacted with Accreditation (UKAS / NQA up to 2010) and with TUV Nord for all certification related issues
Undertook activities related to:
o Compilation of quality content of tender submissions in collaboration with Quality Lead
o Development of project quality plans & procedures
o Setting standards for quality control plans and advised sites on technical issues
o Implementation of sub-contractor quality plans throughout the projects
Organized / attended management review meetings and pre-construction meetings with suppliers & subcontractors to
promote understanding of quality control and development of quality plans
Delivered quality consulting to external suppliers and manufactures of critical structural components
Built good report with clients & subcontractors applying honesty and cooperation
Performed vendor project audits as per the audit schedule in coordination with Client Quality Manager
Supervised inspection tasks during major maintenance / shutdowns and overview suppliers quality issues
Provided assistance in development of quality requirements on sub-contracts and procurement packages (pre/post)
Highlights:
Played a key role in conducting 10 internal audits and 12 supplier audits
Significantly updated & revised quality management system document in July 2008, 2010 & 2011 and made it easy and
more useful / effective
Dec’06-Mar’07: M/s Ludwig Pffiefer Gypsum Structural India Pvt. Ltd. as General Manager - Projects (posted at Assam/W.B
Border, India)
Role:
Looked after deployment of manpower, machinery and other resources
Handled activities related to daily progress monitoring and periodic visits of various sites
Participated in management & departmental meetings
Coordinated with Oil India Ltd. & Engineers India Ltd. authorities for technical, work progress and financial matters
Jan’06-Nov’06: M/s Gammon India Almatar (JV) as QA/QC Manager (posted at Sohar, Oman)
Role:
Headed quality system and quality control of water transmission pipe line project including construction of 7 reservoirs
Formulated long & short term inspection business plans and budget
Undertook activities related to:
o Weld joint approval using radiographic non destructive examination, welder qualification test approval, etc.
o Raw material inspection (DI & SAW pipes and weld electrodes, valve Fittings) and client approval
o Pipe laying and jointing inspection before taking approval of client M/s Energo Power Projects
3. Managed documentation as per tender document technical specifications
Extended advice on repair techniques, material selection, WPS, inspection and testing requirements
Ensured client approval for stage inspection i.e. excavation, trenching, bedding, stringing, PE film wrapping/epoxy coating
(SAW Pipe), fit up and jointing & hydro test (partial and final)
PREVIOUS EXPERIENCE
Sep’03-Dec’05: M/s. Maharashtra Seamless Ltd., Raigad, Mumbai as Dy. General Manager - Quality Control (HOD)
Product: Seamless Steel Pipes Oil Sector and Boiler & ERW Pipes
Sep’96-Aug’03: M/s. Technip India Pvt. Ltd., Madras (Oil & Gas EPC Project) as Project Manager / Construction Manager /
Quality Manager
Jun’92-Aug’96: M/s LML Ltd., Kanpur as Manager - Quality Assurance
Products: Two Wheeler Scooters
Highlights:
Steered efforts in reducing rejection rate to 1%
Served as an active team member of Engine Fuel Efficiency Improvement by Magneto design modification
Aug’87-Jun’92: M/s Jain Tube Co. Ltd., Ghaziabad as Deputy Manager - QC
Products: ERW Pipes
Aug’85-Jun’87: M/s Hindustan Aeronautics Ltd., Amethi as Assistant Engineer / In-charge of Central Facility
Products: Jaguar Aircraft Cockpit Accessories FDR, LRMTS, INS & Comed
Apr’75-Jun’85: M/s Bharat Electronics Ltd., Ghaziabad as Jr. Foreman
Products: RADARS & Police Wireless Communication Sets
Growth Path / Deputations:
1975 to 1982: Quality Control Department
1982 to1985: Production Department
Highlights:
Efficiently managed supervisory development in 1982
Merit of being acknowledged as Approved Inspector of DTD&P (Air) and I of L for BEL Product
Served as Team Leader of Quality Circles
OVERSEAS ASSIGNMENT
Organization: M/s DSS Construction Co Ltd., Iran
Designation: Sr. Piping Engineer - QA / QC
Period: Sep’99-Jan’00
EDUCATION
Diploma in Electrical Engineering in 1973
A.M.I.E. (India) in Mechanical Engineering in 1985
PROFESSIONAL ENHANCEMENTS
Trained in Quality Circles, ISO 9000, TPM, TQM and QS 9000
Trained Lead Auditor ISO 9001:2008, Internal Auditor for ISO 9001:2008, ISO 14001:2004 and OHSAS 18001:2007
Attended Seminars on Quality & Reliability ISO 9000 Implementation at ETDC, Jaipur and Quality Circles in 1981
IT SKILLS
Well versed with:
o MS Office & MS Projects
o Internet Applications
PERSONAL DETAILS
4. Date of Birth: 16th
April, 1954
Permanent Address: C 182, Sector – 23, Sanjay Nagar, Ghaziabad - 201002, India
Present Address: H10 A, HIG Flats, Sanjay Nagar, Ghaziabad - 201002, India
Passport No.: H 3115635 (Date of Expiry - 24th
May, 2019)