1. May 18, 2016 1
Solution
Providers Group
Vishwas Techsol pvt. ltd.
WELCOMES Delegates
TO THIS
Presentation
Address : H.NO 889 Housing Board Colony, Sector-23 Faridabad, Haryana Pin Code 121005.
Web : www.vishwastechsol.com , Email: contact@vishwastechsol.com , sunil.bhalla@vishwastechsol.com
2. May 18, 2016 2
Solution
Providers Group
Established in year 2012 with a view to provide a one
stop solution for Technical Services in the field of
supplier management , Quality management systems ,
Gap Analysis and Consulting .
Formed by a group of professional engineers,
technical experts from the industry, Educational experts
trained in reputed institutions of India and Marketing
consultants.
Specializes in Consultancy Services, Trainings,
Sourcing & Business Development for Manufacturing
Organizations and Educational Institutes and Service
Providers .
About Us
3. May 18, 2016 3
Solution
Providers Group
Sunil Bhalla +91-987317352
B.Tech – Mechanical
Worked with automotive companies like Minda Corporation, Bright Brothers, Ranutrol Ltd
Bony polymers. Dhiman Engineering Corporation
25 years of experience in various capacities
Pravin Arora +91 – 9910037078
B.E. - Electrical
Worked with automotive companies Escorts, Hero, Honda, Minda, Sandhar , TUV – Nord,
Bsi, Certified Lead Auditor – ISO/TS 16949:2009 and working with UL, Vincotte,
TUV Rh as a free lance auditor
25 years of experience in various capacities
Sanjay Chhabra +91- 9818988055
B,Tech – Mechanical , MBA– Operations
Worked in Automotive companies like:Magnetti Marelli Talbros,Best Koki,Gabriel,Fedral Mogul
21 years of experience in various capacities
Shailendra Parashar BE (MBA) +91 9910098367
Worked with Talbros, Sona, JBM
21 years of experience , Specialisation – Supplier Management
Core Team Members
4. May 18, 2016 4
Solution
Providers Group
ACMA www.acma.in
Foundation for msme clusters (fmc) www.fmc.org.in
Talbros Magneti Marelli www.talbros.com
SAKET METAL TECHNOCRAFT www.saketmtc.com
CONSULT TECHNIQUE www.consulttechnique.com
VULCAN AUTOMOTIVE PVT LTD vulcanautomotive@gmail.com
LAKSHYA ENTERPRISES lakshyaaenterprises@yahoo.com
KDR FORGING WWW.kdrforge.com
PANASONIC INDIA www.panasonic.com
TECUMSEH INDIA PVT. LTD. www.tecumseh.com
Guru Amar Dass International Pvt Ltd . www.guruamardass.com
VISHWAS INDUSTRIAL AUTOTECH www.vishwasautotech.com
PARAMJYOTI MOVERS PVT.PTD>. www.paramjyoti.com
SHIVAI ENTERPRISES. www.shivaienterprises.com
MAJESTIC SEATS (INDIA) www.majesticseats.bizdir.co.in
TOSY AUTO PRODUCTS www.tosyauto.com
A H ENGINEERING Contact : 9810060169
VISHAVKARMA ELECTRONICS(INDIA) www.guruswitch.com
SUPER ENGINEERING Pulkit 9811680470
SUMESH ENGINEERING www.sumeshengineering.in
Echelon Institute of Technology www.echeloninstitute.org
Delhi College of Technology & Management http://www.dctm.edu.in
5. May 18, 2016 5
Solution
Providers Group
5
Team consists of counselors from the following fields:
Manufacturing and Safety
Production Engineering
Quality Systems
Engineering Services
Human Resource Development
Energy Management Experts
Environmental Experts
Cleaner Production Expert
6. May 18, 2016
Solution
Providers Group
Poor
Management
of Financial
Activities 34%
Union
Problems 6%
Staffing
Problems 9%
Sales &
Marketing
Problems 11%
Poor
Bookkeeping
& Records
12%
Inflation &
Economic
Conditions
12%
Lack of
Management
Competence
16%
6
Industry At a Glance -SME
7. May 18, 2016
Solution
Providers Group
7
Lean ConsultingLean Consulting
•Assessments and Opportunity
identification
• Design a road map
• Train and Handhold the shop floor team.
• Education and motivation through plant
visits
• Redefining RRA
MarketingMarketing
•New business development.
•Seminar
•Export opportunities
ServicesServices
• Lean Tools Training
•Quality assurance practices
•New product development
•Tools and Fixture development
•IT solutions
•Third party inspection
Customized
Solutions
SourcingSourcing
• Vendor identification.
• Vendor up-gradation.
• Supply of customized items
•Second Party Audit
Basket Of VTPL For-SME
8. May 18, 2016
Solution
Providers Group
•Lean ConsultingLean Consulting
•Assessments and Opportunity
identification
• Design a road map
• Train and Handhold the shop floor team.
• Education and motivation through plant
visits
• Redefining RRA
8
9. May 18, 2016
Solution
Providers Group
9
PRODUCTS
primary- and by
products
MATERIAL
EMISSIONS
solid waste,
gases, waste
water
SYSTEM
REGARDED
MATERIAL
Raw materials,
Auxiliary materials,
other material
ENERGY
fuels like
gas, oil,
coal, Electricity,
heat
ENERGETIC
EMISSION
waste heat,
noise
INPUT PROCESS OUTPUT
Optimal use of Input Material & Energy to
obtain maximum product and minimum waste
10. May 18, 2016
Solution
Providers Group
10
End of Pipe thinking:
Common Waste Treatment!
Waste is generated !
What is to be done with it ?
Waste Reduction Idea!!
Waste is generated !
Where does it come from ?
What can be done to avoid it ?
11. May 18, 2016 11
Solution
Providers Group
P Q C D S M
Production vs. Manpower
MUDA Elimination
Tag removal
Model M/c breakdown
occasions
OEE
Shadow Board
SMED
Factory Automation
VSM
Percentage of Emp. Involvement in
KAIZEN, 1S and 2S, 3M
Absenteeism
Zones scoring above 75% in 5S
FPP
KAIZEN per employee per month
Training days per emp. Per year
Accident Frequency
Accident Severity Ratio
Percentage of Emp. Involvement
Accident due to m/c
Scrap Yard Area
Process Scrap Percentage
Inventory Turn Ratio
VAPCO
Used Shop floor space
Defect due to m/c
Customer Complaint
Customer Return
In-process rejection
POKA-YOKE
Visual Controls
Delivery Schedule Adherence
11
12. May 18, 2016 12
Solution
Providers Group
Improved shop
floor
Touching Environmental aspect
12
13. May 18, 2016
Solution
Providers Group
13
SourcingSourcing
•Vendor identification.
• Vendor up-gradation.
• Supply of customized items
•Second Party Audit
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Providers Group
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Selection of quality supplier.
Supplier up-gradation
Solving chronic problems
DOL preparation
Material Handling Techniques
Assuring quality in the process
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Providers Group
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Packaging Materials.
Lubrication Oils, Grease etc.
Components/ sub-assembly.
Assembly lines.
Jigs and Fixtures.
Tools-Press Tools, Moulds and Casting.
Conveyors and trolleys
16. May 18, 2016
Solution
Providers Group
ServicesServices
•Lean Tools Training
•Quality assurance practices
•New product development
•Tools and Fixture development
•IT solutions
•Third party inspection
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17. May 18, 2016 17
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Providers Group
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Lean trainings
5S, 3M, Safety, Poka Yoke, Autonomous
maintenance, Low cost Automation, Kaizen,
Inventory Management, Visualization, VSM etc
New Product Development
APQP, PPAP, FMEA, Control Plan,7QC tools, SPC
Skill Development
Supervisory skills, Presentation skills, Six Sigma,
Quality Circles, Team Building,
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Providers Group
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• Preparation and implementation for QMS, OHSAS,
• Trainings as per system requirements.
• Hand holding shop floor engineers to up-grading the
process quality.
• CSR, (Corporate Social Responsibility)
Environment , Health & Safety
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Providers Group
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Project based development as per the accepted plan
(APQP)
Support in pilot lot supplies.
Complete ERP package
Web Designing
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Solution
Providers Group
Generating new business opportunities.
Giving platform to potential SMEs for new
business
Searching for Export opportunities.