An oil and gas company faced challenges with asset maintenance across remote locations including equipment failures, scheduling difficulties, and lack of standardization. They implemented a CMMS software system to automate preventative maintenance schedules, allow mobile access to work orders and inventory, and improve communication. This resulted in a 25% increase in timely maintenance, a 15% boost in productivity, and equipment uptime of 99.8% while extending asset lifespans and avoiding excess inventory purchases.
2. Maintenance Challenges in Oil & Gas Industry
Asset complexity
Safety concerns
Remote locations
Environmental regulations
Scheduling and coordination
Asset downtime
Lack of standardization
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Our client faced maintenance challenges as it scaled up its manufacture and
trade units.
Catastrophic breakdowns of large equipment led to customer dissatisfaction
and impacted the company's sales.
Prevent sudden equipment failure and improve spare management.
Scheduling and tracking maintenance work across different locations and time
zones was challenging.
Maintenance managers struggled to provide technicians with the right tools,
information, and communication channels to complete their work.
Problem Statement
4. Solution Statement
Implemented well-defined PPM schedules with digital checklists
accessible from mobile devices.
Automation of PPM schedules reduced failures to a minimum.
Maintenance teams could update work status and progress even when
offline, with updates synced when online.
Maintenance managers easily uploaded data on assets, spares, and
schedules to the application in bulk.
Mobile-based ticketing system improved communication and customer
satisfaction.
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5. Employees could raise service requests via a mobile scan of QR codes on
assets.
Supervisors received instant notifications of service requests and could
route work orders through the system from their mobile devices.
Application provided a way for maintenance teams to store spares at
client locations and track inventory levels.
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Solution Statement
6. 25% increase in timely maintenance completion.
Extension of asset lifespan.
Improved inventory management by avoiding excess
purchases.
Faster access to spares.
Significant reduction in equipment downtime, with 99.8%
availability within a year.
15% improvement in daily productivity.
Three-fold increase in mean time between failures.
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Results
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