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SRIDHAR OMMI
MECHANICAL DESIGN ENGINEER
PRODUCT DEVELOPMENT | VALIDATION | CONCEPT DESIGNING
SUMMARY
8 + years in Design,ProductDevelopment,and Virtual Engineering in Automobiles.
Having a valid H1B visa upto Sep 2017.
High Level experience in managing Large Engine Assemblies
Proficientin conceptdesign,modeling and Harness routing,manufacturing support,design Validation,Trouble shooting.
Processing Engineering Drawings upto Release level.
Good knowledge in Bumper to Bumper chassis equipmentin CAT trucks .
Extensively worked on large assemblies and packaging.
Experienced in Creo2.0,vismockup 8.0, JT files,EDS, HVC and Teamcenter Engineering
Good knowledge in GD&T and applying them in various levels.
Major 3D modeling (Componentlevel and Assemblylevel) for Structures.
Providing Conceptual Harness routings,bundle creation.Awareness on Schematic Drawings.
Extensively worked on Solid modeling,Parametric design,Detailing ofpiece partdrawings,Assemblydrawing,Composite
drawing,Hydraulics and Harness Assemblyfrom a variety of source documents.
Undergone a training programme on Perkins Engine Disassemblyand Assemblyin Caterpillar EDC-I,Chennai.
Trained on Advanced Engine technology in CAT EDC-I.
Implementation and resolving design issues thus reducing costofthe product.
Experience in Virtual Design Review and Auditing of different Caterpillar Engines.
Worked on Supermodels ofCaterpillar Engines ofdifferent platforms.
Knowledge on Engine Structure and creating the JT models for differentEngine Modules.
Expertise in NPI product BOM validation and Virtual Build for defining the mostefficientsequence of
operations and workflow using Teamcenter Vis Mockup.
Excellent smart work in Validating virtually on Interference issues, Compatibility, Minimum clearance and Serviceability
Issues.
Knowledge on different sub systems of engines
Trained on Creo Simulate in South Milwaukee, WI.
Worked on Conversion Projects Well Frac Service Machine, Bucyrus and Exodus.
COMPETENCIES
- Design
Creo2.0
Well Frac Trailer
NewProductImplementation
ContinuousProductImprovement
TCE 10
- Manufacturing
VDRA
VB
CAPP+,ECM (EngineeringChange Management)
Vismockup10.1
- DrawingStandards
GD&T
- MS Office
PowerPoint
Excel
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PROFESSIONAL EXPERIENCE:
1) Employer: Automotive Robotics. Inc. since Aug 2010
Deployed to South Milwaukee May’16 to Aug’16
Worked for Hydraulic Mining Shovels.
Working on NPI projects by providing engineering support in design.
Worked on NPI changes of Fuel Tanks, Power Module Frame Assembly, Oil Cooler Module.
Interpreting the NPI design changes and preparing new models.
Collaborating with the Analysis team and making necessary modifications.
Converting Solid works models to Creo Models.
Doing FEA on the models prepared and presenting to the clients.
Uploading the models creation of Workflow process and collaborating with the detailing team and guiding them in
releasing the drawings.
2) Employer: Automotive Robotics. Inc. since Aug 2010
Deployed to Griffin Team April’ 14 to April’16
Currently working for Griffin Well Frac Trailer.
Working on NPI and CPI projects by providing engineering support in design.
Providing conceptual designs based on the scope to the client for NPI projects.
Making changes to existing products thus support the engineering team in Continuous Product changes for free flow of
manufacturing.
Working on the feasibility of hydraulics according to the change in program on Truck
Worked on the Chassis, Fuel System, Starting system, Hydraulic Systems, and other electrical systems of Well Frac
Machine.
Developing concepts for all Vertical exhaust and fitments
Efficient in Drawing Definition and standards of CAT and Navistar Trucks
Worked on Sub-assemblies on chassis and validating for serviceability.
Updating the Design Notice of the Engineering Releases and changes.
Updating drawings with base line dimensions and updating as per new standards.
Creating background for Group drawings.
Creation of change package and Workflow process, uploading the drawings and associated models to Teamcenter and
following up with the Engineer for the final release of the drawings.
Deployed to Caterpillar Chassis and Machines Mar’ 13 to Mar’ 14
Projects worked for Exodus, Aurora, MWL and Bucyrus.
CAT Machines projects - 795AC Truck, 994, 988K EEF & NEEF, 950L, 950H
Conversion Projects handled for Bucyrus and Exodus HMS - 6030/6060, MH3037/3027
Provide mechanical design and development of new products for automotive equipment.
Develop and recommend changes if any for manufacturing processes.
Efficient in managing large assemblies by using simplified reps
Preparing Solid & Sheet metal design, assembling, drafting & detailing of automotive parts.
Developing models for Sheet metal components based on reference drawings and detailing them.
Project Scope
Continuous process improvementteam to reduce the costin production oftrim parts.
Reduce waste by eliminating Non value-added steps include Electrical parts and Hoses.
Reduce potential componentdamage,earlyhour failure potential,warranty and maintenance cost.
Collaborated early in design phases with suppliers to bring them in line with design special necessities and to develop
supplier specialties by sharing expertise and knowledge transfer.
Conducting a peer review before sending the files to checking.
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Deployed to Engine Validation Virtual Design Review Audit Aug’ 10 to Sep’ 12
Providing the technical support to ensure all production new releases (NPI) and their changes (CPI) are introduced in a
timely and efficient manner.
Identifying scope for Modifications process flow, ensuring components, assemblies and their drawings as per new
requirements, checking the BOM for component.
Assembly in PRO-E with the available drawings from client and converting it into lightweight models (JT) whenever
required.
Worked on the Supermodels of CAT Engines based on Platforms.
Responsible for physical Implementation of ECO’s at Suppliers and coordinating with global purchasing Team for
identifying the Supplier for NPI part and procuring them for proving design.
Product Data Management: Engineering Change Management, Bill of material (BOM) Management, and Life Cycle
Management of ECR/ECN
The Pricelist process involves analyzing the various engine arrangements and different attachment groups for
compatibility by breaking up feature codes (FC's) and pricing arrangement (PA's) numbers to piece part level.
Experience in Virtual Build for Caterpillar Engines using Vismockup 8.0
Checking for tooling accessibility and other types of build and serviceability issues.
Virtually auditing and reviewing all Engines which include Tier IV Engines using Jt files through Teamcenter Visualization
Mockup before Iron Built.
Auditing of Bill of material, Tolerances and Compatibility between different Groups/Parts.
Validating and reviewing all the Issues after correction.
Communicating with the project Lead and Process Partner on any issues and follow up the solution to the team.
Performing Virtual manufacturing by validating part fitment and also tool usage in the perspective of the workman
assembling the part.
Validating CATERPILLAR Engines virtually on Interference issue with other parts, Minimum clearance with other parts,
Safety issues, Design related issue, Removals, Tool clearance, Fixture clearance and also with Cold and Hot Test
Equipment.
Roles and Responsibilities:
Mentoring people regularly and guiding them in the process.
Leading the team by resolving their issues.
Conducting initial level of interview of new associates before forwarding to client.
Maintenance of Monthly Reports.
Conducting a quality check of the work handled by the associates before delivery.
Providing a Standard Operating Procedure to be followed for the process.
3) Employer: Klas Industries Aug’ 09 – Jan’ 10
Interpreting customer drawing & developing 3D model of components.
Preparation of solid models and assembly of complex Pan Mixers and Concrete Block’s making machine.
Responsible for issuing the Manufacturing drawings and get the required job done.
Collaborated with Suppliers to develop alternative strategies for assembly techniques
Maintain daily report and inventory report.
Material and Cost Analysis for the required job.
Responsible for the delivery of orders in time.
Inspecting incoming raw material, Check in process inspection & final inspection of
Material.
Checking dimensional & visual inspection of all process Products.
Investigate and resolving Customer Complaints.
Worked with local suppliers to understand alternative component availability to reduce cost.
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4) Employer: Satyam BPO Engineering services Jan’ 08 – July’ 09
Process involves Documentation of Engineering changes for Engine Assembly Line.
To check the Team center for new releases, ECNR (engineering change no removals), CDR (Cancel and Destroy
Records).
To check whether the MCS (Material control system) is updated or not.
Validation and updating of BOM for latest Engineering changes in Material Control System with reference to Drawing
Engineering Notices and Team center JT files.
To set and calculate standard time for different operations of assembly line (CATERPILLAR, MCOE unit).
To create visuals for the operations in Photoshop using Vismockup.
To link up the visuals to operations in Capp+.
EDUCATIONAL QUALIFICATION
B.E in Mechanical Engineering (2007).