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Case Study IV (Introduction)




Hybrid Sandwich composite
Preparation of metallic
Honeycomb Sandwich structure
Mechanical Thermal Protection System(for Skin)
     (For a hypersonic aircraft - 5 Mach Number)
Requirement   : To withstand surface temperature of 1100oC
                                                      Facing sheet – Ni alloy of 0.08 -
                                                                                 .1mm
                                                      Core - Ni alloy of 4mm cell size
                                                                   honeycomb structure

                                                              Ceramic wool of
                                                              thickness 40mm

                                                      Facing sheet – Ti alloy of 0.3 -
                                                                                 .4mm
                                                      Core - Ti alloy of 4mm cell size
                                                                    honeycomb structure
Applications
Metal Engine - Composite
All composite – Pegasus structure
All composite – Pegasus skin
All Composite
Tailpipe Weighs
  Only 15 Kgs.
B2 Stealth bomber
B2 Stealth bomber
Panels manufactured by Chempharm , India

Sheet thickness : 0.5 mm to 0.8 mm

machines in India with following Specification

        Size: Sandwich / Composite 1.2 m widths x 6.2 m Length
        Material of construction: / SS 304 / SS 316
        Overall thickness of the panel : 50 mm to 200 mm
        Filling Material : PUF / Mineral wool / Honey comb paper / EPS

Application / Usage:

        Clean Room for Pharmaceutical and Electronic industries
        Office Partitions for Industry
        High bay Warehouses, Storage facilities
        Cold storages /Cold rooms and CA systems
        Roof structure for Industrial Shed
Conclusion
• Classification composites
• Design parameters of Sandwich composite
• Case studies
  1.3 D spacer Fabric
  2. Honeycomb sandwich composite
  3. Metallic Foam Sandwich Composite
  4 Hybrid Sandwich composite
• Applications

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Metal sandwich

  • 1. Case Study IV (Introduction) Hybrid Sandwich composite
  • 3. Mechanical Thermal Protection System(for Skin) (For a hypersonic aircraft - 5 Mach Number) Requirement : To withstand surface temperature of 1100oC Facing sheet – Ni alloy of 0.08 - .1mm Core - Ni alloy of 4mm cell size honeycomb structure Ceramic wool of thickness 40mm Facing sheet – Ti alloy of 0.3 - .4mm Core - Ti alloy of 4mm cell size honeycomb structure
  • 5. Metal Engine - Composite
  • 6. All composite – Pegasus structure
  • 7. All composite – Pegasus skin
  • 11. Panels manufactured by Chempharm , India Sheet thickness : 0.5 mm to 0.8 mm machines in India with following Specification Size: Sandwich / Composite 1.2 m widths x 6.2 m Length Material of construction: / SS 304 / SS 316 Overall thickness of the panel : 50 mm to 200 mm Filling Material : PUF / Mineral wool / Honey comb paper / EPS Application / Usage: Clean Room for Pharmaceutical and Electronic industries Office Partitions for Industry High bay Warehouses, Storage facilities Cold storages /Cold rooms and CA systems Roof structure for Industrial Shed
  • 12. Conclusion • Classification composites • Design parameters of Sandwich composite • Case studies 1.3 D spacer Fabric 2. Honeycomb sandwich composite 3. Metallic Foam Sandwich Composite 4 Hybrid Sandwich composite • Applications