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Catalog
OCTOBER
2016
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ENG
Up to date information with more
technical data,more pictures and videos
you can find online on
www.fortunafedern.com
www.spring-coiling-machinery.com
MACHINERY
for
SPRING
COILING
industry
2
SpringDesigner 3D
Self diagnosis for safety
COM-10 CNC SCPC
(symbol picture)
COM CNC series of spring coiling machines
The COM CNC spring coilers are running
with servo motor driven axes. The machines
are designed for production of cylindrical
(compression and extension), conical springs
(one side, both sides) and rings from round
spring steel material almost all qualities. The
machines are equipped with 2-coiling points
system. They run cam-less (direct driving and
direct control) for right and left coiled springs.
Our new real time SpringDesigner 3D
software allows instatnt visual changes in the
spring design with the protection of the bad
input of the spring parameters. Lot of new
developed adjustment options makes the
programming and work on these machines
very easy.
Our brand new SCPC vision/camera spring
gage measuring system for COM CNC spring
coilers is modern and inteligent solution for
continous control and correction of the coiled
springs.Thesofwareiscompletelyintegratedin
the COM CNC IPC control unit and guarantees
smooth operating of the whole system.
SCPC
Spring Coiling Process Control system
General features of SCPC system:
☑ Automatic detection and analysis of the spring dimensions
☑ User friendly touchscreen interface
☑ Measuring windows functionality
☑ 200x200 mm measurment area *
☑ Accuracy up to +/- 0,05mm
☑ Sorting functionality
☑ Detecting significant errors and production stop
☑ Function for automatic correction
☑ Statistical reporting
* for longer springs the measuring can be done only on one freely chooseable part of the spring by p.e. free lenght control
3
SPRING COILING MACHINES
Model
Wire diameter acc. to EN 10270-1 DH ph
(ASTM A228 Music Wire - ca. 1300 N/mm²)
Max. wire diameter
(CrSi - ca. 1900 N/mm²)
Spring OD
Feeding
Coiling direction
Max speed of wire feeding
Production type of the pitch
Axes
(feeding + 2x diameter + pitch + 2x cut/pitch)
Pressure control of feeding rolls
Max. power consumption
Weight
Dimensions (L x W x H)
1- 5 mm
.040” - .197”
4 mm
.157’’
6 - 80 mm
.236” - 3.150”
unlimited
right / left
80 m/min
262 ft. / min
central &
up/down
6x servo
mechanic
~ 33 kW
~ 4,000 kg
~ 8,800 pound
1.8 x 2 x 2 m
5.9 x 6.5 x 6.5 ft
4 - 10 mm
.157” - .393”
8 mm
.315’’
25 - 160 mm
.984” - 6.299”
unlimited
right / left
50 m/min*
164 ft. / min
central &
up/down
6x servo
hydraulic
~ 45 kW
~ 7,500 kg
~ 16,500 pound
3.1 x 2.4 x 2.2 m
10.2 x 7.8 x 7.2 ft
2 - 6 mm
.079” - .236”
5 mm
.197’’
10 - 90 mm
.394” - 3.543”
unlimited
right / left
70 m/min
230 ft. / min
central &
up/down
6x servo
mechanic
~ 35 kW
~ 5,000 kg
~ 11,000 pound
1.8 x 2 x 2 m
5.9 x 6.5 x 6.5 ft
5 - 12 mm
.197” - .472”
10 mm
.393’’
30 - 200 mm
1.181” - 7.874”
unlimited
right / left
50 m/min*
164 ft. / min
central &
up/down
6x servo
hydraulic
~ 50 kW
~ 8,500 kg
~ 18,700 pound
3 x 2.4 x 2.4 m
9.8 x 7.8 x 7.8 ft
3 - 8 mm
.118” - .315”
7 mm
.276’’
20 - 120 mm
.787” - 4.724”
unlimited
right / left
60 m/min*
197 ft. / min
central &
up/down
6x servo
hydraulic
~ 40 kW
~ 6,500 kg
~ 14,300 pound
1.9 x 2 x 2 m
6.2 x 6.5 x 6.5 ft
7 - 16 mm
.276” - .630”
14 mm
.551’’
40 - 250 mm
1.575” - 9.842”
unlimited
right / left
40 m/min*
131 ft. / min
central &
up/down
6x servo
hydraulic
~ 80 kW
~ 12,000 kg
~ 26,400 pound
3.7 x 2.4 x 2.3 m
12.1 x 7.8 x 7.5 ft
10 - 20 mm
.393” - .787”
16 mm
.630’’
50 - 250 mm
1.969” - 9.842”
unlimited
right / left
40 m/min*
131 ft. / min
central &
up/down
6x servo
hydraulic
~ 80 kW
~ 25,000 kg
~ 55,100 pound
5.8 x 2.5 x 2.9 m
19 x 8.2 x 9.5 ft
COM-5 COM-6 COM-8 COM-10 COM-12 COM-16 COM-20
SCPC vision/camera spring gage system option optionoption optionoption option option
* On request faster
COM
4
WIM CNC spring lathe coilers
Automatic servo controlled WIM CNC
spring lathe coilers are used for cold
production of right and left coiled cylindrical
andonesideconical*1
,compression,extension
and torsion springs, different wire forms*1
and
double torsion springs (double torsion springs
on request only - see also our LDT and DTL-R
product line on page 10, 14).
Through the use of up to 5 controlled
axis (4AX + 5AX system*) you can reach
higher productivity and a lot of possibilities
for production of different 2D wire forms and
bends on the spring legs. Machine feed the
wire, coils and cuts completely automatically.
ThemachinecanbeequippedalsowithWCS*
wire catching system for the 1st coil. Through
the use of WCS you can produce completely
automatically compression and extensions
spring bodies (without scrap). The HMI CNC
control unit (available only on standard
systems) is very user friendly and has a lot of
possibilities.
The graphical SpringMasterSM4software
(available on 4AX and 5AX systems) is unique
software specially designed by our team for
use with WIM CNC machines. The software is
also “learning” with each programmed spring
or wire form. That means that with each next
program the machine is more adapted to
the operator in order to implement better
his wishes. Additionally there is very nice
feature of managing of the made springs
also with an external backup option.
The principle of this machine is:
SET UP - START - WALK AWAY
WIM-20 CNC WCS 5AX
(symbol picture)
* for details please check www.fortunafedern.com
*1
only using (4AX + 5AX system)
Spring Master SM4
Software
5
SPRING LATHE COILERS
Model
Wire diameter acc. to EN 10270-1 DH ph
(ASTM A228 Music Wire - ca. 1300 N/mm²)
Max. wire diameter for soft wire
(p.e. 50CrV4)
Spring OD
Spring length
automatic/semiautomatic
Coiling speed
Wire cutter
Weight
Dimensions (L x W x H)
WCS- wire catching sytem for automatic wire catching of
the 1st coil and automatic production of compression and
extension springs (cut off in the middle of the last coil):
4AX - additional 2 asynchronous axis (4 in total - 2x servo,
2x asynchronous) for different wire forms production
(depends on bending radius) incl. various bends on the
spring legs:
5AX - additional 3 servo axis (5x servo in total) for
production of one side conical compression, extension
and torsion springs and different wire forms (depends on
bending radius)
- faster and more precise than 4AX system
0.8 - 4 mm
.0315” - .157”
6 mm
.236’’
up to 80 mm
up to 3.150”
370 / 800 mm
14.57” / 31.49”
0 - 630 rpm
pneumatic
6 bar
~ 700 kg
~ 1,550 pound
2.2 x 1 x 1.4 m
7.2 x 3.3 x 4.6 ft
option
option
option
4 - 8 mm
.157” - .315”
11 mm
.433’’
16 - 130 mm
.630” - 5.118”
600 / 1200 mm
23.62” / 47.24”
0 - 280 rpm
hydraulic
~ 2,000 kg
~ 4,410 pound
3.7 x 1.6 x 1.3 m
12.1 x 5.2 x 4.3 ft
option
option
option
5 - 12 mm
.197” - .472”
16 mm
.630’’
20 - 150 mm
.787” - 5.906”
650 / 1300 mm
25.59” / 51.18”
0 - 240 rpm
hydraulic
~ 2,500 kg
~ 5,500 pound
3.7 x 1.5 x 1.6 m
12.1 x 4.9 x 5.2 ft
option
option
option
8 - 20 mm
.315” - .787”
26 mm
1.023’’
40 - 250 mm
1.574” - 9.842”
mandrel 25 -180mm
1000 / 2000 mm
39.37” / 78.74”
0 - 180 rpm
hydraulic
~ 6,000 kg
~13,200 pound
5 x 2 x 1.9 m
16.4 x 6.6 x 6.2 ft
included
- up to 16mm (.630”) for EN 10270-1 DH
-above 16mm springs coiled with manual wire catcher (incl.) and are cut on legs
option
(wire forms up to 14 mm (.551”)
depends on the bending radius)
option
(wire forms upt 14 mm (.551”)
depends on the bending radius)
6 - 14 mm
.236” - .551”
18 mm
.708’’
24 - 200 mm
.945” - 7.874”
700 / 1400 mm
27.55” / 55.12”
0 - 225 rpm
hydraulic
~ 3,000 kg
~6,600 pound
4.1 x 1.5 x 1.7 m
13.5 x 4.9 x 5.6 ft
option
option
option
8 - 20 mm
.315” - .787”
36 mm (50 CrV4)
1.417’’
56 - 250 mm
2.205” - 9.842”
mandrel 25 -180mm
1000 / 2000 mm
39.37” / 78.74”
0 - 110 rpm
hydraulic*
~ 7,000 kg
~15,500 pound
4.2 x 1.5 x 1.9 m
13.7 x 4.5 x 6.2 ft
included
(wire forms up to 14 mm (.551”)
depends on the bending radius)
------
WIM 4 WIM 8 WIM 12 WIM 14 WIM 20 WIM 36
* 20mm EN 10270-1 DH ph
30mm 50CrV4
WIM
6
WIM-H CNC series (for hot coiling)
Automatic servo controlled WIM-H CNC spring coiling machines
Our newest development are custom made WIM-H CNC servo controlled
spring lathe coilers for HOT coiling up to 100 mm of wire diameter in
various qualities (CrSi, CrV4, W.Nr. 1.4310,EN 10270, Tungsten, etc).
The machines are custom made exactly acc. to the clients wishes
(wire diameter range, spring OD range, spring length...)
“We design constructions and invent new technologies
to improve hot coiling process.
		With each technological step we take our way
		 to become world’s largest manufacturer in this field.”
								 FORTUNA FEDERN GmbH
WIM-32 H CNC
with robotic automatization
(symbol picture)
SpringDesigner 3D
Self diagnosis for safety
7
WIM-100 H CNC
(symbol picture)
Advantage
in flexible solutions
of automatization
Custom made spring CNC coiling machine
In order to make you offer we need following data:
☐ way of coiling (cold or hot)
☐ wire/bar diameter range (from-to) with material indication - quality and tension (hardness)
☐ spring outer diameter range (from-to)
☐ minimal spring outer diameter with biggest wire diameter
☐ maximal spring length
☐ way of wire supply (bars or from the coil)
☐ minimal lentgh of the spring leg
☐ direction of coiling (right and/or left)
☐ automatiazation level - e.g. robotic bar feeding / spring removing, etc.
☑ just check it
Coiled bars up to
WIM-H
8
Made on custom WIM CNC machine
wire Ø 20mm
WIM-CNC+ series (for cold coiling)
WIM-63 CNC +
(symbol picture)
WIM CNC+ servo controlled spring lathe coilers are produced according up
to the customer’s request and are used for cold and HOT (WIM-H) coiling
of different wire qualities (CrSi,CrV4, W.Nr. 1.4310, EN 10270 ...) and this up
to 100 mm (3.937”) of wire diameter
On pages 6 up to 9 you can see some samples of our custom designer WIM
CNC lathe coilers.
We are looking forward to your requests!
WIM CNC+
Custom made spring lathe coilers
9
WIM-40 CNC+
(symbol picture)
WIM-38 CNC+
(symbol picture)
WIM +
10
DTL-R CNC are fully automatic servo controlled CNC
double torsion coiling machine. The machines are designed
specially for the production of spring tines (double torsion
springs) by one robotised line.
Using own developed new IPC CNC control unit with the
3D SpringDesigner software makes programming very
user friendly and easy. New integrated adjustment options
make the programming and operating on whole line
comfortable and you can achieve desired repeatability and
productivity.
Line can be equipped on demand with two coiling stations
which will on customer demand increase the productivity
up to 400 pieces/hour. Standard line with one coiling station
reaches up to 200 pieces/hour.
The cost effectiveness is very good.
DTL-R CNC full automatic double torsion spring coiling
robot supported line up to 12 mm (.472”)
Self diagnosis for safety
3D SpringDesigner
DTL-12 R CNC
with robotic automatization
(symbol picture)
11
Model
Wire diameter acc. to EN 10270-1 DH ph
(ASTM A228 Music Wire - ca. 1300 N/mm²)
Max. spring OD
Width between legs of U-form
adjustable by tooling
Productivity, pcs/hour
Max. speed of wire feeding
Straightening unit
Axes
Standard tooling set (included in the price)
covers production program for
EN 10270-1 DH ph
Max. power consumption
Weight
6 - 12 mm
.236” - .472”
100 mm
3.937’’
8 - 35 mm
.314” - 1.377”
min. 200
depends from quantity of add. operations
60 m/min
196 ft /min
1st set for Ø6-8 mm - 5 batteries (25 rolls)
2nd set for Ø8-12 mm - 4 batteries (20 rolls)
- feeding (servo)
- cutting (hydraulic)
- U form bending (hydraulic)
- coiling (servo)
- pitch (servo)
- leg bending (2x servo)
1 set of tooling acc. to
the client requirements
~ 35 kW
~ 8,900 kg
~ 17,600 pound
DTL-12 R CNC
Dimensions (L x W x H) on request
DTL-R
12
SPEC CNC
Special and non standard equipment
COM-12 CNC SPEC
(symbol picture)
WIM CNC SPEC
(symbol picture)
Endless conveyor spring with pitch
Conveyor springs without pitch (for afterward piching)
We are offering special designed machinery and equipment acc. to customers needs
Here you can see some examples of the finalized projects
We are looking forward to your requests
13
PT-4 custom made looper
(symbol picture)
WIM-12 CNC SPEC
(symbol picture)
BEM-14 CNC SPEC
(symbol picture)
Die springs made out of oval wire
Extended special loops
Special bending for double torsion springs
double torsion spring production on page 10, 14
SPEC
14
The LDT line consist of two machines.
LDT OBL servo controlled machine is used
for wire straightening (from the wire coil)
and than for production U-forms which are
used for making spring tines (double torsion
springs) on LDT DT machine. The feeding unit
consists of wire straightener (3 segments) and
2 pairs of feeding rolls. The cutting is done by
one hydraulic cylinder and the bending is done
by another hydraulic cylinder (on request even
more). It is necessary to use the power reel (see
HMV) in order to guarantee the accuracy.
LDT DT servo controlled machine is used
for coiling of spring tines (double torsion
springs) from bended U-forms which could be
made on LDT OBL servo controlled machine.
These machines can be used as a single
machine or in the line.
Model
Wire diameter acc. to EN 10270-1 DH ph
(ASTM A228 Music Wire - ca. 1300 N/mm²)
Spring OD
Feeding speed
Productivity (pieces/hour)
Driven by
Accessories (included)
Weight
Dimensions (L x W x H)
3 - 6 mm
.118” - .236”
15 - 60 mm
0.59 - 2.36”
~ 300
servo &
pnevmatic
1 set of tooling acc. to the customer requirements
On request
On request
6 - 12 mm
.236” - .472”
30 - 100 mm
1.18 - 3.93”
~ 300
servo
6 - 12 mm
.236” - .472”
60 m/min
196 feet/min
~ 500
servo &
hydraulic
3 - 6 mm
.118” - .236”
80 m/min
262 feet/min
~ 600
servo &
hhydrulic
1 set of tooling acc. to the customer requirements
On request
On request
LDT DT-6 LDT DT-12LDT OBL-6 LDT OBL-12
LDT OBL-12 CNC
(symbol picture)
LDT DT-12 CNC
(symbol picture)
LDT CNC series
Double torsion / spring tines semi-automatic coiling machines
15
BEM-12 CNC
(symbol picture)
BEM CNC series
Wire / strip bending machines
Possible uses
Model
Wire diameter acc. to EN 10270-1 DH ph
(ASTM A228 Music Wire - ca. 1300 N/mm²)
Max. wire diameter of soft wire
(p.E. 50CrV4)
Productivity
Drive by
Accessoires incl. the price
Consumption
Weight
Dimensions (L x W x H)
4 - 12 mm *
.157” - .472”
15 mm *
.590”
ca. 1,000 bends 360°
per hour
servo
Set of standard bending tools
4 kW
3*400V/50Hz
550 kg
1,212 pound
1.1 x 0.9 x 1 m
3.6 x 2.9 x 3.2 ft
5 - 14 mm *
.197” - .551”
18 mm *
.708”
ca. 600 bends 360°
per hour
servo
5 kW
3*400V/50Hz
600 kg
1,322 pound
1 x 1.3 x 1 m
3.2 x 4.2 x 3.2 ft
6 - 16 mm *
.236” - .629”
22 mm *
.866”
ca. 600 bends 360°
per hour
servo
8 kW
3*400V/50Hz
700 kg
1,543 pound
1 x 1.3 x 1 m
3.2 x 4.2 x 3.2 ft
BEM-12 BEM-14 BEM-16
BEMCNCServocontrolledsemi-automaticwireforming
machine is designed for very easy and fast production of
bending parts from wire (strip with additional accessories
on request). The control is very easy and you can start
each bending action very easily. Through combination
of many separate bending segments with variable speed
adjustment in the program you are able to work very
efficiently.
LDT / BEM
* depends of the bent radius
16
GRM CNC servo controlled semi-automatic spring
end grinders are used for horizontal crush or down-
feed grinding. The automatic height adjustment in
coordination with the number of revolutions of the
grinding wheels increases the capacity and efficiency.
The programmable control technology for the loading
table simplifies the loading of the machine. Automatic
unloading and semi-automatic compensation of
grinding wheel wear increase the productivity even
more.
HMI CNC control unit has a lot of set up possibilities
whatmakestheworkwiththemachineunderstandable
and convenient.
GRM CNC series
Spring end grinding machines
GRM-9 CNC
(symbol picture)
Model
Wire diameter acc. to EN 10270-1 DH ph
(ASTM A228 Music Wire - ca. 1300 N/mm²)
Max. spring outside diameter
Spring length
Dimension of the grinding wheel
Dimension of the loading plate
Drives
Rotating of the grinding wheels
Vertical movements
Loading plate
Weight
Dimensions (L x W x H)
80 mm
3.149”
1 - 3 mm
.039” - .118”
Crush grinding
1 - 6 mm
.039” - .236”
Down feed grinding
10 - 220 mm
.393” - 8.661”
400 x 200 x 50 mm
15.748” x 7.874” x 1.968”
420 mm
16.535”
2x 2.2 kW
0.55 kW + 0.8 kW
1.2 kW
2,100 kg
4,629 pound
1.5 x 1.2 x 2 m
4.9 x 3.9 x 6.5 ft
100 mm
3.937”
1 - 4 mm
.039” - .157”
1 - 9 mm
.039” - .354”
10 - 450 mm
.393” - 17.716”
450 x 200 x 60 mm
17.716” x 7.874” x 2.362”
520 mm
20.472”
2x 5.5 kW
0.55 kW + 0.8 kW
2.2 kW
3,250 kg
7,165 pound
1.5 x 1.2 x 2.3 m
4.9x 3.9 x 7.5 ft
140 mm
5.511”
2 - 6 mm
.078” - .236”
2 - 13 mm
.078” - .511”
max. 500 mm
19.685”
660 x 350 x 80 mm
25.984”x13.779”x3.149”
580 mm
22.834”
2x 7.5 kW
0.64 kW + 0.8 kW
2.8 kW
7,000 kg
15,400 pound
1.8 x 1.6 x 2.6 m
6 x 5.2 x 8.7 ft
GRM-6 GRM-9 GRM-13
17
CMH-16
(symbol picture)
CMH series
Trimming machines
Model
Max. wire diameter acc. to EN 10270-1 DH ph
(ASTM A228 Music Wire - ca. 1300 N/mm²)
Spring outer diameter - up to
Hourly output
Drive by
Consumption
Weight
Dimensions (L x W x H)
5 mm
.197”
60 mm
2.362”
~ 900 pcs.
pneumatic
-
70 kg
154 pound
0.5 x 0.5 x 1.1 m
1.6 x 1.6 x 3.6 ft
8 mm
.314”
100 mm
3.937”
~ 600 pcs.
hydraulic
4 kW
3*400V/50Hz
330 kg
727 pound
0.8 x 0.8 x 1.3 m
2.6 x 2.6 x 4.2 ft
16 mm
.630”
35 mm
1.378”
35 - 200 mm
1.378” - 7.874”
on request
~ 600 pcs. ~ 600 pcs.
hydraulic hydraulic
4 kW
3*400V/50Hz
4 kW
3*400V/50Hz
460 kg
1,014 pound
2300 kg
5,070 pound
0.8 x 0.8 x 1.8 m
2.6 x 2.6 x 5.9 ft
1.1 x 0.9 x 2 mm
3.6 x 2.9 x 6.5 ft
CMH-5 CMH-8 CMH-16 CMH-35
CMH is semi-automatic trimming
machines for cutting off the springs,
spring ends and spring legs.The machine
is equipped with special hydraulic
system, which allows to cut faster and
more effective. With stroke adjustment
of the cylinder you are saving a time for
cutting smaller wire sizes.
(50 CrV4)
GRM / CMH
18
Model
Wire diameter acc. to EN 10270-1 DH ph
(ASTM A228 Music Wire - ca. 1300 N/mm²)
Spring outer diameter
Loop type
Loop height
Driven by
Size
Weight
Consumption
Hourly output
0.8 - 2 mm
.0314” - .0787”
5 - 24 mm
.197” - .944”
German (machine)
English
from 0.4 to 1x MD
manual
0.5 x 0.2 x 0.05 m
1.6 x 0.6 x 0.16 ft
6 kg
13 pound
-
~ 500 pcs.
2 - 4 mm
.0787” - .157”
10 - 41 mm
.393” - 1.614”
German (machine)
from 0.4 to 1x MD
electric
motor
0.3 x 0.5 x 0.6 m
1 x 1.6 x 2 ft
50 kg
110 pound
1.5 kW
3*400V/50Hz
~ 600 pcs.
3 - 6 mm
.118” - .236”
15 - 62 mm
.591” - 2.441”
German (machine)
from 0.4 to 1x MD
electric
motor
0.4 x 0.6 x 0.7 m
1.3 x 2 x 2.3 ft
80 kg
176 pound
1.5 kW
3*400V/50Hz
~ 500 pcs.
5 - 12 mm
.197” - .472”
8 - 20 mm
.315” - .787”
25 - 150 mm
.984” - 5.905”
40 - 240 mm
1.575” - 9.449”
German (machine) German (machine)
from 0.4 to 1x MD from 0.4 to 1x MD
hydraulic hydraulic
1 x 1 x 1.8 m
3.3 x 3.3 x 5.9 ft
1 x 1.6 x 2 m
3.3 x 5.2 x 6.6 ft
~600 kg
~1,320 pound
~1,300 kg
~2,860 pound
5.7 kW
3*400V/50Hz
~ 500 pcs.
5.7 kW
3*400V/50Hz
~ 400 pcs.
4 - 8 mm
.157” - .315”
22 - 90 mm
.866” - 3.543”
German (machine)
from 0.4 to 1.2x MD
electric
motor
0.6 x 0.7 x 1 m
2 x 2.3 x 3.3 ft
~ 250 kg
~ 550 pound
2.2 kW
3*400V/50Hz
~ 400 pcs.
7 - 16 mm
.276” - .630”
35 - 180 mm
1.378” - 7.086”
German (machine)
from 0.4 to 1x MD
hydraulic
1 x 1 x 1.8 m
3.3 x 3.3 x 5.9 ft
~800 kg
~1,760 pound
5.7 kW
3*400V/50Hz
~ 600 pcs.
OBW-2 OBW-4 OBW-6 OBW-8 MPK-12 MPK-20MPK-16
MPK-12/16
(symbol picture)
OBW / MPK series
Looping devices & machines
Semi-automatic spring looping machine/device for
production of all types of single German (machine) and
English (available only on OBW-2) loops precoiled on
separate spring coiling machine (e.g. WIM CNC or COM
CNC spring coiling machine). Standard set of tooling
cover indicated range and is included in the scope of
delivery. The set-up DVD is included with each machine,
and helps you to learn how to work on very easy way.
19
Model
Max. wire diameter
Capacity
Table diameter *
Height from floor
Height of skein
Rotating speed
Weight
Consumption
1.5 mm
.059”
50 kg
110 pound
750 mm
2.46 feet
780 mm
2.55 feet
420 mm
1.37 feet
0 - 50 rpm
80 kg
176 pound
60 W
230V/50Hz
2.5 mm
.098”
100 kg
220 pound
950 mm
3.11 feet
670 mm
2.19 feet
420 mm
1.37 feet
0 - 60 rpm
180 kg
397 pound
650 W
230V/50Hz
3 mm
.118”
200 kg
440 pound
1000 mm
3.28 feet
670 mm
2.19 feet
420 mm
1.37 feet
0 - 60 rpm
180 kg
397 pound
750 W
230V/50Hz
12 mm
.472”
16 mm
.630”
600 kg
1,320 pound
2,000 kg
4,409 pound
1700 mm
5.57 feet
1750 mm
5.74 feet
800 mm
2.62 feet
830 mm
2.72 feet
600 mm
1.96 feet
750 mm
2.46 feet
0 - 60 rpm 0 - 60 rpm
450 kg
992 pound
1300 kg
2,866 pound
2.2 kW
3*400V/50Hz
5.5 kW
3*400V/50Hz
5 mm
.197”
350 kg
771 pound
1400 mm
4.59 feet
675 mm
2.21 feet
500 mm
1.64 feet
0 - 60 rpm
240 kg
529 pound
1.5 kW
230V/50Hz
14 mm
.551”
18 mm
.708”
1,200 kg
2,645 pound
2,400 kg
5,291 pound
1750 mm
5.74 feet
2050 mm
6.73 feet
830 mm
2.72 feet
900 mm
2.95 feet
750 mm
2.46 feet
800 mm
2.62 feet
0 - 60 rpm 0 - 60 rpm
1000 kg
2,204 pound
2,000 kg
4,409 pound
3 kW
3*400V/50Hz
7.5 kW
3*400V/50Hz
HMV-50 HMV-100 HMV-200 HMV-350 HMV-600 HMV-2000HMV-1200 HMV-2400
HMV-2000
(symbol picture)
HMV series
Electronic power reels / uncoilers
Electrical power reels with load capacity up to 2400 kg
(4,409 pound), right and left-hand, 2-speed and brake
adjustable by potentiometer. Asynchronous or induction
brushless motors, fan cooled.
Emergency switch for the machine stop with audible
alarm signal. The dance is equipped with a wire guide,
counterweight and adjustable spring tension.
We are offering also baskets for the reels in order to use oil
tempered wire.
OBW / MPK / HMV
* other sizes on request
FORTUNA FEDERN GMBH
Brunn 23
A-8544 Poelfing Brunn - Austria
Tel.: +43 (0) 3465 2949
Fax: +43 (0) 3465 3704
info@fortunafedern.com
Production facilities: PHOENIX D.O.O.
Dalmatinska 98a
HR-33515 Orahovica - Croatia
Tel: +385 (0) 33 675 013
Fax: +385 (0) 33 675 018
info@phoenix-opruge.com
www.phoenix-opruge.com
Up to date information with more technical data,
more pictures and videos you can find online on:
www.fortunafedern.com
www.spring-coiling-machinery.com
The company “Fortuna Federn” was founded by Mr. Juray Fofonjka in year 1975
in Gross St. Florian (West Styria in Austria) as a manufacturer of technical springs.
In year 1976 the company has moved and since than it is situated in Poelfing
Brunn. The company has growth and back in year 1985 has already 25 employees.
Because of the hart competition and high production costs Mr. Juray Fofonjka
has decided back in the year 1989 to move out the production of technical
springs to Croatia (at that time still Yugoslavia). His two older sons Dalibor and
Drazen Fofonjka have taken over the management of new production company
“Phoenix d.o.o.” in Croatia and are managing the company very successful since
than. At that time there was an idea to produce beside springs also the spring
making machinery. The reason was big experience in spring manufacturing
of Mr. Juray Fofonjka who always had ideas how to improve the procedure of
production of the springs.
Meanwhile “Fortuna Federn” with over 70 employees in total has become global
established producer of spring making machinery which is presented each year
on the biggest shows for spring makers. Customers are placed all over the world
from New Zealand over Japan, Asia and Europe to North- and South America.
In year 1998 the youngest son Goran Fofonjka has joined to the company and
in November 2006 Mr. Juray Fofonjka has retired and Goran has taken over
completely the management of the head office in Austria. The secion of the
machinery production for the springs industry makes already more than 90 % of
the total turnover. The springs production is kept smaller (Croatian and Austrian
market). The main reason for that is to have a possbility to test machinery in
the real production and to be able to have a feedback for the own machinery
construction. With this Fortuna Federn is unique spring machine producer on
the world market.
find us on
Facebook
facebook.com/fortunafedern
watch us on
Vimeo
vimeo.com/fortunafedern
follow us on
Twitter
twitter.com/fortunafedern
Your local partner:

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PDF FF catalog 2016 New TEST1_print

  • 1. 1 Catalog OCTOBER 2016 find us on Facebook facebook.com/fortunafedern watch us on Vimeo vimeo.com/fortunafedern follow us on Twitter twitter.com/fortunafedern ENG Up to date information with more technical data,more pictures and videos you can find online on www.fortunafedern.com www.spring-coiling-machinery.com MACHINERY for SPRING COILING industry
  • 2. 2 SpringDesigner 3D Self diagnosis for safety COM-10 CNC SCPC (symbol picture) COM CNC series of spring coiling machines The COM CNC spring coilers are running with servo motor driven axes. The machines are designed for production of cylindrical (compression and extension), conical springs (one side, both sides) and rings from round spring steel material almost all qualities. The machines are equipped with 2-coiling points system. They run cam-less (direct driving and direct control) for right and left coiled springs. Our new real time SpringDesigner 3D software allows instatnt visual changes in the spring design with the protection of the bad input of the spring parameters. Lot of new developed adjustment options makes the programming and work on these machines very easy. Our brand new SCPC vision/camera spring gage measuring system for COM CNC spring coilers is modern and inteligent solution for continous control and correction of the coiled springs.Thesofwareiscompletelyintegratedin the COM CNC IPC control unit and guarantees smooth operating of the whole system. SCPC Spring Coiling Process Control system General features of SCPC system: ☑ Automatic detection and analysis of the spring dimensions ☑ User friendly touchscreen interface ☑ Measuring windows functionality ☑ 200x200 mm measurment area * ☑ Accuracy up to +/- 0,05mm ☑ Sorting functionality ☑ Detecting significant errors and production stop ☑ Function for automatic correction ☑ Statistical reporting * for longer springs the measuring can be done only on one freely chooseable part of the spring by p.e. free lenght control
  • 3. 3 SPRING COILING MACHINES Model Wire diameter acc. to EN 10270-1 DH ph (ASTM A228 Music Wire - ca. 1300 N/mm²) Max. wire diameter (CrSi - ca. 1900 N/mm²) Spring OD Feeding Coiling direction Max speed of wire feeding Production type of the pitch Axes (feeding + 2x diameter + pitch + 2x cut/pitch) Pressure control of feeding rolls Max. power consumption Weight Dimensions (L x W x H) 1- 5 mm .040” - .197” 4 mm .157’’ 6 - 80 mm .236” - 3.150” unlimited right / left 80 m/min 262 ft. / min central & up/down 6x servo mechanic ~ 33 kW ~ 4,000 kg ~ 8,800 pound 1.8 x 2 x 2 m 5.9 x 6.5 x 6.5 ft 4 - 10 mm .157” - .393” 8 mm .315’’ 25 - 160 mm .984” - 6.299” unlimited right / left 50 m/min* 164 ft. / min central & up/down 6x servo hydraulic ~ 45 kW ~ 7,500 kg ~ 16,500 pound 3.1 x 2.4 x 2.2 m 10.2 x 7.8 x 7.2 ft 2 - 6 mm .079” - .236” 5 mm .197’’ 10 - 90 mm .394” - 3.543” unlimited right / left 70 m/min 230 ft. / min central & up/down 6x servo mechanic ~ 35 kW ~ 5,000 kg ~ 11,000 pound 1.8 x 2 x 2 m 5.9 x 6.5 x 6.5 ft 5 - 12 mm .197” - .472” 10 mm .393’’ 30 - 200 mm 1.181” - 7.874” unlimited right / left 50 m/min* 164 ft. / min central & up/down 6x servo hydraulic ~ 50 kW ~ 8,500 kg ~ 18,700 pound 3 x 2.4 x 2.4 m 9.8 x 7.8 x 7.8 ft 3 - 8 mm .118” - .315” 7 mm .276’’ 20 - 120 mm .787” - 4.724” unlimited right / left 60 m/min* 197 ft. / min central & up/down 6x servo hydraulic ~ 40 kW ~ 6,500 kg ~ 14,300 pound 1.9 x 2 x 2 m 6.2 x 6.5 x 6.5 ft 7 - 16 mm .276” - .630” 14 mm .551’’ 40 - 250 mm 1.575” - 9.842” unlimited right / left 40 m/min* 131 ft. / min central & up/down 6x servo hydraulic ~ 80 kW ~ 12,000 kg ~ 26,400 pound 3.7 x 2.4 x 2.3 m 12.1 x 7.8 x 7.5 ft 10 - 20 mm .393” - .787” 16 mm .630’’ 50 - 250 mm 1.969” - 9.842” unlimited right / left 40 m/min* 131 ft. / min central & up/down 6x servo hydraulic ~ 80 kW ~ 25,000 kg ~ 55,100 pound 5.8 x 2.5 x 2.9 m 19 x 8.2 x 9.5 ft COM-5 COM-6 COM-8 COM-10 COM-12 COM-16 COM-20 SCPC vision/camera spring gage system option optionoption optionoption option option * On request faster COM
  • 4. 4 WIM CNC spring lathe coilers Automatic servo controlled WIM CNC spring lathe coilers are used for cold production of right and left coiled cylindrical andonesideconical*1 ,compression,extension and torsion springs, different wire forms*1 and double torsion springs (double torsion springs on request only - see also our LDT and DTL-R product line on page 10, 14). Through the use of up to 5 controlled axis (4AX + 5AX system*) you can reach higher productivity and a lot of possibilities for production of different 2D wire forms and bends on the spring legs. Machine feed the wire, coils and cuts completely automatically. ThemachinecanbeequippedalsowithWCS* wire catching system for the 1st coil. Through the use of WCS you can produce completely automatically compression and extensions spring bodies (without scrap). The HMI CNC control unit (available only on standard systems) is very user friendly and has a lot of possibilities. The graphical SpringMasterSM4software (available on 4AX and 5AX systems) is unique software specially designed by our team for use with WIM CNC machines. The software is also “learning” with each programmed spring or wire form. That means that with each next program the machine is more adapted to the operator in order to implement better his wishes. Additionally there is very nice feature of managing of the made springs also with an external backup option. The principle of this machine is: SET UP - START - WALK AWAY WIM-20 CNC WCS 5AX (symbol picture) * for details please check www.fortunafedern.com *1 only using (4AX + 5AX system) Spring Master SM4 Software
  • 5. 5 SPRING LATHE COILERS Model Wire diameter acc. to EN 10270-1 DH ph (ASTM A228 Music Wire - ca. 1300 N/mm²) Max. wire diameter for soft wire (p.e. 50CrV4) Spring OD Spring length automatic/semiautomatic Coiling speed Wire cutter Weight Dimensions (L x W x H) WCS- wire catching sytem for automatic wire catching of the 1st coil and automatic production of compression and extension springs (cut off in the middle of the last coil): 4AX - additional 2 asynchronous axis (4 in total - 2x servo, 2x asynchronous) for different wire forms production (depends on bending radius) incl. various bends on the spring legs: 5AX - additional 3 servo axis (5x servo in total) for production of one side conical compression, extension and torsion springs and different wire forms (depends on bending radius) - faster and more precise than 4AX system 0.8 - 4 mm .0315” - .157” 6 mm .236’’ up to 80 mm up to 3.150” 370 / 800 mm 14.57” / 31.49” 0 - 630 rpm pneumatic 6 bar ~ 700 kg ~ 1,550 pound 2.2 x 1 x 1.4 m 7.2 x 3.3 x 4.6 ft option option option 4 - 8 mm .157” - .315” 11 mm .433’’ 16 - 130 mm .630” - 5.118” 600 / 1200 mm 23.62” / 47.24” 0 - 280 rpm hydraulic ~ 2,000 kg ~ 4,410 pound 3.7 x 1.6 x 1.3 m 12.1 x 5.2 x 4.3 ft option option option 5 - 12 mm .197” - .472” 16 mm .630’’ 20 - 150 mm .787” - 5.906” 650 / 1300 mm 25.59” / 51.18” 0 - 240 rpm hydraulic ~ 2,500 kg ~ 5,500 pound 3.7 x 1.5 x 1.6 m 12.1 x 4.9 x 5.2 ft option option option 8 - 20 mm .315” - .787” 26 mm 1.023’’ 40 - 250 mm 1.574” - 9.842” mandrel 25 -180mm 1000 / 2000 mm 39.37” / 78.74” 0 - 180 rpm hydraulic ~ 6,000 kg ~13,200 pound 5 x 2 x 1.9 m 16.4 x 6.6 x 6.2 ft included - up to 16mm (.630”) for EN 10270-1 DH -above 16mm springs coiled with manual wire catcher (incl.) and are cut on legs option (wire forms up to 14 mm (.551”) depends on the bending radius) option (wire forms upt 14 mm (.551”) depends on the bending radius) 6 - 14 mm .236” - .551” 18 mm .708’’ 24 - 200 mm .945” - 7.874” 700 / 1400 mm 27.55” / 55.12” 0 - 225 rpm hydraulic ~ 3,000 kg ~6,600 pound 4.1 x 1.5 x 1.7 m 13.5 x 4.9 x 5.6 ft option option option 8 - 20 mm .315” - .787” 36 mm (50 CrV4) 1.417’’ 56 - 250 mm 2.205” - 9.842” mandrel 25 -180mm 1000 / 2000 mm 39.37” / 78.74” 0 - 110 rpm hydraulic* ~ 7,000 kg ~15,500 pound 4.2 x 1.5 x 1.9 m 13.7 x 4.5 x 6.2 ft included (wire forms up to 14 mm (.551”) depends on the bending radius) ------ WIM 4 WIM 8 WIM 12 WIM 14 WIM 20 WIM 36 * 20mm EN 10270-1 DH ph 30mm 50CrV4 WIM
  • 6. 6 WIM-H CNC series (for hot coiling) Automatic servo controlled WIM-H CNC spring coiling machines Our newest development are custom made WIM-H CNC servo controlled spring lathe coilers for HOT coiling up to 100 mm of wire diameter in various qualities (CrSi, CrV4, W.Nr. 1.4310,EN 10270, Tungsten, etc). The machines are custom made exactly acc. to the clients wishes (wire diameter range, spring OD range, spring length...) “We design constructions and invent new technologies to improve hot coiling process. With each technological step we take our way to become world’s largest manufacturer in this field.” FORTUNA FEDERN GmbH WIM-32 H CNC with robotic automatization (symbol picture) SpringDesigner 3D Self diagnosis for safety
  • 7. 7 WIM-100 H CNC (symbol picture) Advantage in flexible solutions of automatization Custom made spring CNC coiling machine In order to make you offer we need following data: ☐ way of coiling (cold or hot) ☐ wire/bar diameter range (from-to) with material indication - quality and tension (hardness) ☐ spring outer diameter range (from-to) ☐ minimal spring outer diameter with biggest wire diameter ☐ maximal spring length ☐ way of wire supply (bars or from the coil) ☐ minimal lentgh of the spring leg ☐ direction of coiling (right and/or left) ☐ automatiazation level - e.g. robotic bar feeding / spring removing, etc. ☑ just check it Coiled bars up to WIM-H
  • 8. 8 Made on custom WIM CNC machine wire Ø 20mm WIM-CNC+ series (for cold coiling) WIM-63 CNC + (symbol picture) WIM CNC+ servo controlled spring lathe coilers are produced according up to the customer’s request and are used for cold and HOT (WIM-H) coiling of different wire qualities (CrSi,CrV4, W.Nr. 1.4310, EN 10270 ...) and this up to 100 mm (3.937”) of wire diameter On pages 6 up to 9 you can see some samples of our custom designer WIM CNC lathe coilers. We are looking forward to your requests! WIM CNC+ Custom made spring lathe coilers
  • 9. 9 WIM-40 CNC+ (symbol picture) WIM-38 CNC+ (symbol picture) WIM +
  • 10. 10 DTL-R CNC are fully automatic servo controlled CNC double torsion coiling machine. The machines are designed specially for the production of spring tines (double torsion springs) by one robotised line. Using own developed new IPC CNC control unit with the 3D SpringDesigner software makes programming very user friendly and easy. New integrated adjustment options make the programming and operating on whole line comfortable and you can achieve desired repeatability and productivity. Line can be equipped on demand with two coiling stations which will on customer demand increase the productivity up to 400 pieces/hour. Standard line with one coiling station reaches up to 200 pieces/hour. The cost effectiveness is very good. DTL-R CNC full automatic double torsion spring coiling robot supported line up to 12 mm (.472”) Self diagnosis for safety 3D SpringDesigner DTL-12 R CNC with robotic automatization (symbol picture)
  • 11. 11 Model Wire diameter acc. to EN 10270-1 DH ph (ASTM A228 Music Wire - ca. 1300 N/mm²) Max. spring OD Width between legs of U-form adjustable by tooling Productivity, pcs/hour Max. speed of wire feeding Straightening unit Axes Standard tooling set (included in the price) covers production program for EN 10270-1 DH ph Max. power consumption Weight 6 - 12 mm .236” - .472” 100 mm 3.937’’ 8 - 35 mm .314” - 1.377” min. 200 depends from quantity of add. operations 60 m/min 196 ft /min 1st set for Ø6-8 mm - 5 batteries (25 rolls) 2nd set for Ø8-12 mm - 4 batteries (20 rolls) - feeding (servo) - cutting (hydraulic) - U form bending (hydraulic) - coiling (servo) - pitch (servo) - leg bending (2x servo) 1 set of tooling acc. to the client requirements ~ 35 kW ~ 8,900 kg ~ 17,600 pound DTL-12 R CNC Dimensions (L x W x H) on request DTL-R
  • 12. 12 SPEC CNC Special and non standard equipment COM-12 CNC SPEC (symbol picture) WIM CNC SPEC (symbol picture) Endless conveyor spring with pitch Conveyor springs without pitch (for afterward piching) We are offering special designed machinery and equipment acc. to customers needs Here you can see some examples of the finalized projects We are looking forward to your requests
  • 13. 13 PT-4 custom made looper (symbol picture) WIM-12 CNC SPEC (symbol picture) BEM-14 CNC SPEC (symbol picture) Die springs made out of oval wire Extended special loops Special bending for double torsion springs double torsion spring production on page 10, 14 SPEC
  • 14. 14 The LDT line consist of two machines. LDT OBL servo controlled machine is used for wire straightening (from the wire coil) and than for production U-forms which are used for making spring tines (double torsion springs) on LDT DT machine. The feeding unit consists of wire straightener (3 segments) and 2 pairs of feeding rolls. The cutting is done by one hydraulic cylinder and the bending is done by another hydraulic cylinder (on request even more). It is necessary to use the power reel (see HMV) in order to guarantee the accuracy. LDT DT servo controlled machine is used for coiling of spring tines (double torsion springs) from bended U-forms which could be made on LDT OBL servo controlled machine. These machines can be used as a single machine or in the line. Model Wire diameter acc. to EN 10270-1 DH ph (ASTM A228 Music Wire - ca. 1300 N/mm²) Spring OD Feeding speed Productivity (pieces/hour) Driven by Accessories (included) Weight Dimensions (L x W x H) 3 - 6 mm .118” - .236” 15 - 60 mm 0.59 - 2.36” ~ 300 servo & pnevmatic 1 set of tooling acc. to the customer requirements On request On request 6 - 12 mm .236” - .472” 30 - 100 mm 1.18 - 3.93” ~ 300 servo 6 - 12 mm .236” - .472” 60 m/min 196 feet/min ~ 500 servo & hydraulic 3 - 6 mm .118” - .236” 80 m/min 262 feet/min ~ 600 servo & hhydrulic 1 set of tooling acc. to the customer requirements On request On request LDT DT-6 LDT DT-12LDT OBL-6 LDT OBL-12 LDT OBL-12 CNC (symbol picture) LDT DT-12 CNC (symbol picture) LDT CNC series Double torsion / spring tines semi-automatic coiling machines
  • 15. 15 BEM-12 CNC (symbol picture) BEM CNC series Wire / strip bending machines Possible uses Model Wire diameter acc. to EN 10270-1 DH ph (ASTM A228 Music Wire - ca. 1300 N/mm²) Max. wire diameter of soft wire (p.E. 50CrV4) Productivity Drive by Accessoires incl. the price Consumption Weight Dimensions (L x W x H) 4 - 12 mm * .157” - .472” 15 mm * .590” ca. 1,000 bends 360° per hour servo Set of standard bending tools 4 kW 3*400V/50Hz 550 kg 1,212 pound 1.1 x 0.9 x 1 m 3.6 x 2.9 x 3.2 ft 5 - 14 mm * .197” - .551” 18 mm * .708” ca. 600 bends 360° per hour servo 5 kW 3*400V/50Hz 600 kg 1,322 pound 1 x 1.3 x 1 m 3.2 x 4.2 x 3.2 ft 6 - 16 mm * .236” - .629” 22 mm * .866” ca. 600 bends 360° per hour servo 8 kW 3*400V/50Hz 700 kg 1,543 pound 1 x 1.3 x 1 m 3.2 x 4.2 x 3.2 ft BEM-12 BEM-14 BEM-16 BEMCNCServocontrolledsemi-automaticwireforming machine is designed for very easy and fast production of bending parts from wire (strip with additional accessories on request). The control is very easy and you can start each bending action very easily. Through combination of many separate bending segments with variable speed adjustment in the program you are able to work very efficiently. LDT / BEM * depends of the bent radius
  • 16. 16 GRM CNC servo controlled semi-automatic spring end grinders are used for horizontal crush or down- feed grinding. The automatic height adjustment in coordination with the number of revolutions of the grinding wheels increases the capacity and efficiency. The programmable control technology for the loading table simplifies the loading of the machine. Automatic unloading and semi-automatic compensation of grinding wheel wear increase the productivity even more. HMI CNC control unit has a lot of set up possibilities whatmakestheworkwiththemachineunderstandable and convenient. GRM CNC series Spring end grinding machines GRM-9 CNC (symbol picture) Model Wire diameter acc. to EN 10270-1 DH ph (ASTM A228 Music Wire - ca. 1300 N/mm²) Max. spring outside diameter Spring length Dimension of the grinding wheel Dimension of the loading plate Drives Rotating of the grinding wheels Vertical movements Loading plate Weight Dimensions (L x W x H) 80 mm 3.149” 1 - 3 mm .039” - .118” Crush grinding 1 - 6 mm .039” - .236” Down feed grinding 10 - 220 mm .393” - 8.661” 400 x 200 x 50 mm 15.748” x 7.874” x 1.968” 420 mm 16.535” 2x 2.2 kW 0.55 kW + 0.8 kW 1.2 kW 2,100 kg 4,629 pound 1.5 x 1.2 x 2 m 4.9 x 3.9 x 6.5 ft 100 mm 3.937” 1 - 4 mm .039” - .157” 1 - 9 mm .039” - .354” 10 - 450 mm .393” - 17.716” 450 x 200 x 60 mm 17.716” x 7.874” x 2.362” 520 mm 20.472” 2x 5.5 kW 0.55 kW + 0.8 kW 2.2 kW 3,250 kg 7,165 pound 1.5 x 1.2 x 2.3 m 4.9x 3.9 x 7.5 ft 140 mm 5.511” 2 - 6 mm .078” - .236” 2 - 13 mm .078” - .511” max. 500 mm 19.685” 660 x 350 x 80 mm 25.984”x13.779”x3.149” 580 mm 22.834” 2x 7.5 kW 0.64 kW + 0.8 kW 2.8 kW 7,000 kg 15,400 pound 1.8 x 1.6 x 2.6 m 6 x 5.2 x 8.7 ft GRM-6 GRM-9 GRM-13
  • 17. 17 CMH-16 (symbol picture) CMH series Trimming machines Model Max. wire diameter acc. to EN 10270-1 DH ph (ASTM A228 Music Wire - ca. 1300 N/mm²) Spring outer diameter - up to Hourly output Drive by Consumption Weight Dimensions (L x W x H) 5 mm .197” 60 mm 2.362” ~ 900 pcs. pneumatic - 70 kg 154 pound 0.5 x 0.5 x 1.1 m 1.6 x 1.6 x 3.6 ft 8 mm .314” 100 mm 3.937” ~ 600 pcs. hydraulic 4 kW 3*400V/50Hz 330 kg 727 pound 0.8 x 0.8 x 1.3 m 2.6 x 2.6 x 4.2 ft 16 mm .630” 35 mm 1.378” 35 - 200 mm 1.378” - 7.874” on request ~ 600 pcs. ~ 600 pcs. hydraulic hydraulic 4 kW 3*400V/50Hz 4 kW 3*400V/50Hz 460 kg 1,014 pound 2300 kg 5,070 pound 0.8 x 0.8 x 1.8 m 2.6 x 2.6 x 5.9 ft 1.1 x 0.9 x 2 mm 3.6 x 2.9 x 6.5 ft CMH-5 CMH-8 CMH-16 CMH-35 CMH is semi-automatic trimming machines for cutting off the springs, spring ends and spring legs.The machine is equipped with special hydraulic system, which allows to cut faster and more effective. With stroke adjustment of the cylinder you are saving a time for cutting smaller wire sizes. (50 CrV4) GRM / CMH
  • 18. 18 Model Wire diameter acc. to EN 10270-1 DH ph (ASTM A228 Music Wire - ca. 1300 N/mm²) Spring outer diameter Loop type Loop height Driven by Size Weight Consumption Hourly output 0.8 - 2 mm .0314” - .0787” 5 - 24 mm .197” - .944” German (machine) English from 0.4 to 1x MD manual 0.5 x 0.2 x 0.05 m 1.6 x 0.6 x 0.16 ft 6 kg 13 pound - ~ 500 pcs. 2 - 4 mm .0787” - .157” 10 - 41 mm .393” - 1.614” German (machine) from 0.4 to 1x MD electric motor 0.3 x 0.5 x 0.6 m 1 x 1.6 x 2 ft 50 kg 110 pound 1.5 kW 3*400V/50Hz ~ 600 pcs. 3 - 6 mm .118” - .236” 15 - 62 mm .591” - 2.441” German (machine) from 0.4 to 1x MD electric motor 0.4 x 0.6 x 0.7 m 1.3 x 2 x 2.3 ft 80 kg 176 pound 1.5 kW 3*400V/50Hz ~ 500 pcs. 5 - 12 mm .197” - .472” 8 - 20 mm .315” - .787” 25 - 150 mm .984” - 5.905” 40 - 240 mm 1.575” - 9.449” German (machine) German (machine) from 0.4 to 1x MD from 0.4 to 1x MD hydraulic hydraulic 1 x 1 x 1.8 m 3.3 x 3.3 x 5.9 ft 1 x 1.6 x 2 m 3.3 x 5.2 x 6.6 ft ~600 kg ~1,320 pound ~1,300 kg ~2,860 pound 5.7 kW 3*400V/50Hz ~ 500 pcs. 5.7 kW 3*400V/50Hz ~ 400 pcs. 4 - 8 mm .157” - .315” 22 - 90 mm .866” - 3.543” German (machine) from 0.4 to 1.2x MD electric motor 0.6 x 0.7 x 1 m 2 x 2.3 x 3.3 ft ~ 250 kg ~ 550 pound 2.2 kW 3*400V/50Hz ~ 400 pcs. 7 - 16 mm .276” - .630” 35 - 180 mm 1.378” - 7.086” German (machine) from 0.4 to 1x MD hydraulic 1 x 1 x 1.8 m 3.3 x 3.3 x 5.9 ft ~800 kg ~1,760 pound 5.7 kW 3*400V/50Hz ~ 600 pcs. OBW-2 OBW-4 OBW-6 OBW-8 MPK-12 MPK-20MPK-16 MPK-12/16 (symbol picture) OBW / MPK series Looping devices & machines Semi-automatic spring looping machine/device for production of all types of single German (machine) and English (available only on OBW-2) loops precoiled on separate spring coiling machine (e.g. WIM CNC or COM CNC spring coiling machine). Standard set of tooling cover indicated range and is included in the scope of delivery. The set-up DVD is included with each machine, and helps you to learn how to work on very easy way.
  • 19. 19 Model Max. wire diameter Capacity Table diameter * Height from floor Height of skein Rotating speed Weight Consumption 1.5 mm .059” 50 kg 110 pound 750 mm 2.46 feet 780 mm 2.55 feet 420 mm 1.37 feet 0 - 50 rpm 80 kg 176 pound 60 W 230V/50Hz 2.5 mm .098” 100 kg 220 pound 950 mm 3.11 feet 670 mm 2.19 feet 420 mm 1.37 feet 0 - 60 rpm 180 kg 397 pound 650 W 230V/50Hz 3 mm .118” 200 kg 440 pound 1000 mm 3.28 feet 670 mm 2.19 feet 420 mm 1.37 feet 0 - 60 rpm 180 kg 397 pound 750 W 230V/50Hz 12 mm .472” 16 mm .630” 600 kg 1,320 pound 2,000 kg 4,409 pound 1700 mm 5.57 feet 1750 mm 5.74 feet 800 mm 2.62 feet 830 mm 2.72 feet 600 mm 1.96 feet 750 mm 2.46 feet 0 - 60 rpm 0 - 60 rpm 450 kg 992 pound 1300 kg 2,866 pound 2.2 kW 3*400V/50Hz 5.5 kW 3*400V/50Hz 5 mm .197” 350 kg 771 pound 1400 mm 4.59 feet 675 mm 2.21 feet 500 mm 1.64 feet 0 - 60 rpm 240 kg 529 pound 1.5 kW 230V/50Hz 14 mm .551” 18 mm .708” 1,200 kg 2,645 pound 2,400 kg 5,291 pound 1750 mm 5.74 feet 2050 mm 6.73 feet 830 mm 2.72 feet 900 mm 2.95 feet 750 mm 2.46 feet 800 mm 2.62 feet 0 - 60 rpm 0 - 60 rpm 1000 kg 2,204 pound 2,000 kg 4,409 pound 3 kW 3*400V/50Hz 7.5 kW 3*400V/50Hz HMV-50 HMV-100 HMV-200 HMV-350 HMV-600 HMV-2000HMV-1200 HMV-2400 HMV-2000 (symbol picture) HMV series Electronic power reels / uncoilers Electrical power reels with load capacity up to 2400 kg (4,409 pound), right and left-hand, 2-speed and brake adjustable by potentiometer. Asynchronous or induction brushless motors, fan cooled. Emergency switch for the machine stop with audible alarm signal. The dance is equipped with a wire guide, counterweight and adjustable spring tension. We are offering also baskets for the reels in order to use oil tempered wire. OBW / MPK / HMV * other sizes on request
  • 20. FORTUNA FEDERN GMBH Brunn 23 A-8544 Poelfing Brunn - Austria Tel.: +43 (0) 3465 2949 Fax: +43 (0) 3465 3704 info@fortunafedern.com Production facilities: PHOENIX D.O.O. Dalmatinska 98a HR-33515 Orahovica - Croatia Tel: +385 (0) 33 675 013 Fax: +385 (0) 33 675 018 info@phoenix-opruge.com www.phoenix-opruge.com Up to date information with more technical data, more pictures and videos you can find online on: www.fortunafedern.com www.spring-coiling-machinery.com The company “Fortuna Federn” was founded by Mr. Juray Fofonjka in year 1975 in Gross St. Florian (West Styria in Austria) as a manufacturer of technical springs. In year 1976 the company has moved and since than it is situated in Poelfing Brunn. The company has growth and back in year 1985 has already 25 employees. Because of the hart competition and high production costs Mr. Juray Fofonjka has decided back in the year 1989 to move out the production of technical springs to Croatia (at that time still Yugoslavia). His two older sons Dalibor and Drazen Fofonjka have taken over the management of new production company “Phoenix d.o.o.” in Croatia and are managing the company very successful since than. At that time there was an idea to produce beside springs also the spring making machinery. The reason was big experience in spring manufacturing of Mr. Juray Fofonjka who always had ideas how to improve the procedure of production of the springs. Meanwhile “Fortuna Federn” with over 70 employees in total has become global established producer of spring making machinery which is presented each year on the biggest shows for spring makers. Customers are placed all over the world from New Zealand over Japan, Asia and Europe to North- and South America. In year 1998 the youngest son Goran Fofonjka has joined to the company and in November 2006 Mr. Juray Fofonjka has retired and Goran has taken over completely the management of the head office in Austria. The secion of the machinery production for the springs industry makes already more than 90 % of the total turnover. The springs production is kept smaller (Croatian and Austrian market). The main reason for that is to have a possbility to test machinery in the real production and to be able to have a feedback for the own machinery construction. With this Fortuna Federn is unique spring machine producer on the world market. find us on Facebook facebook.com/fortunafedern watch us on Vimeo vimeo.com/fortunafedern follow us on Twitter twitter.com/fortunafedern Your local partner: