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LOW COST HOUSING
PAPER BY RINKU TAUR AND VIDYA DEVI
TCE Consulting Engineers Ltd, New Delhi
Presentation By: Ved (2019MURP025) Sayli Mosby (2019MEP018) Vijaya Lakshmi (2019MTPLM007)
Contents
Introduction
01
Concept of prefabrication: Construction
techniques & Materials02
-In walls
-In floors and Roof
-Other uses
Materials used:- (BMTPC- Building
Materials & Technology Promotion
Council, Govt. of India)
03
04
Slide No. 1
Case histories in India
-Logical Approach
-Prefabrication as applied to Low Cost Housing
Introduction
Logical Approaches
Optimizing housing solutions• Affordable housing is a term used
to describe dwelling units whose
total housing cost are deemed
“Affordable” to a group of people
within a specified income range
• The technology to be adopted for
housing components should be
such that the production and
erection technology be adjusted
to suite the level of skills and
handling facilities available under
metropolitan, urban and rural
conditions.
Economy in designOptimal space in the design Energy efficiencyCost effective
construction systems
Effective mechanism
Prefabrication as applied to Low Cost Housing
Advantages
• Components are readymade, self supporting, shuttering and scaffolding is eliminated
with a saving in shuttering cost
• The mould for the precast components can be used for large number of repetitions
thereby reducing the cost of the mould per unit
• Time is saved by the use of precast elements which are casted off-site during the
course of foundations being laid.
• types of components are produced repeatedly, resulting in increased productivity and
economy in cost too
• work at site is reduced to minimum, thereby, enhancing the quality of work, reliability
and cleanliness.
• The execution is much faster than the conventional methods
Slide No. 2
Concept of prefabrication: Construction techniques & Materials
In Walls
• In Actual const., Wastage of
material poor quality.
• Increasing the size of wall blocks
will prove economical due to
greater speed and less mortar
consumption, which can be
achieved by producing low density
bigger size wall blocks using
industrial wastes like blast furnace
slag and fly ash.
• Several prefabrication techniques
have been developed and
executed for walls but these
medium and large panel
techniques have not proved
economical for low rise buildings as
compared to traditional brick work
Non erodable mud
plaster
• Made non erodable by the
use of bitumen cutback
emulsion containing mixture of
hot bitumen and kerosene oil.
• The maintenance cost is low
due to enhanced durability of
mud walls
Fly –Ash sand lime bricks
• After reactions between lime
and fly ash, calcium silicate
hydrates are produced which
are responsible for the high
strength of the compound.
Solid concrete and stone
blocks
• Suitable in areas where
stones and aggregates for
the blocks are available
locally at cheaper rates
Construction techniques & Materials
In Floor and Roof
Use of standardized and
optimized roofing components
where shuttering is avoided
prove to be economical, fast
and better in quality.
Some of the prefabricated
roofing/flooring components
found suitable in many lowcost
housing projects are:
• Precast RC Planks
• Prefabricated Brick Panels
• Precast RB Curved Panels
• Precast RC Channel Roofing
• Precast Hollow Slabs
• Precast Concrete Panels
• L Panel Roofing
• Trapezon Panel Roofing
• Un reinforced Pyramidal
Brick Roof
Precast RC plank roofing
system
Prefabricated brick panel roofing system
(a) Prefab brick panel (b) Partially precast joist
Precast curved brick
arch panel roofing
Precast RC channel roofing Precast hollow
slabs roofing
L- Pan roofing Trapezonpan roofing flooring Un-reinforced
pyramidal brick roof
Construction techniques & Materials
Other uses of prefabrication
(a) Thin precast RCC lintel
(b) Doors and windows
• Innumerable types and sizes of doors
and windows used in single and similar
buildings.
• This involves the use of additional skilled
labour on site and off site and also
wastage of expensive materials like
timber, glass etc. Economy can be
achieved by:
(i) Standardizing and optimizing
dimensions;
(ii) Evolving restricted number of doors
and window sizes; and
(iii) Use of precast door and window
frames
Materials used:- (BMTPC- Building Materials & Technology Promotion
Council, Govt. of India)
 Conventional building materials like burnt bricks, steel and cement are higher in
cost, utilize large amount of non-renewable natural resources like energy, minerals,
top soil, forest cover, etc,.
 The continued use of such conventional materials has adverse impact on economy
and environment.
 Environment friendly materials and technologies with cost effectiveness are,
therefore, required to be adopted for sustainable constructions which must fulfil
some or more of the following criterion:
• Not endanger bio-reserves and be non-polluting.
• Be self sustaining and promote self reliance.
• Recycle polluting waste into usable materials.
• Utilize locally available materials.
• Utilize local skills, manpower and managing systems.
• Benefit local economy by being income generating.
• Utilize renewable energy sources.
• Be accessible to people.
• Be low in monetary cost.
Raw Material Source Material for production Application
Bamboo Mat Board Bamboo grass(plant), Species Bamboo, polymeric resin,
hydrocarbons and boron and
nut shell liquid
Flooring, walling, structural
false ceiling, door/window frames
Bamboo Mat Veneer Composite Plantation wood veneer, bamboo
mat, polymeric resin, chlorinated
hydrocarbons, boron, cashew nut
shell liquid
Door skin in flush doors, structural use
as roofing, web construction, prefab
and portable shelters, packing,
partitions, furniture
Bamboo Corrugated Roofing Sheet Bamboo, polymeric resin,
hydrocarbons and boron and
nut shell liquid. coating for UV
Protection and to improve
impermeability to water
Roofing sheets as substitute to
corrugated Asbestos Cement sheets,
Galvanized Iron sheets, Aluminium
sheets and Fibrereinforced Plastic
sheets.
Bamboo-Rice Husk Composite Rice husk, bamboo mat, cashew nut
shell liquid phenolic resin
Temporary shelters, ware houses, false
ceilings, insulation, partition and stage
settings, industrial and domestic
floorings
Rice mills,
bamboo
plants (grass)
Raw Material Source Material for production Application
Fly Ash Polymer Composite Fly ash, Polymeric material Partitions, door shutters, roofing
sheets
Blast Furnace Slag Composite Blast furnace slag, polymeric resin,
laminating material
Partitions and interior finishing on
walls
Sandwiched Fly Ash Panel Fly ash from coal based power
generating plants
Fly ash, cement, sand, foaming
agent
Partitions and walling panels
Plantation Timber Doors/ Windows Rubber wood and popular wood
plants, thermoplastic and
thermosetting resin, adhesives
Doors and window frames , flush
and paneled door shutters
Fly ash,
Polymeric
material
Waste from
steel plants
Rubber wood,
popular wood
and other soft
woods
Case histories in India
Demonstration Housing Project at Laggerre,
Bangalore, Karnataka.
Project Profile:-
Name of scheme : VAMBAY – Ministry of HUPA
Location of site : Laggere, Bangalore
No. of Units : 252 (Ground +2)
Built-up area of a unit : 275sq.ft
Unit consist of : 2 rooms 1 kitchen, 1 bath room,
1WC
Cost per unit : Rs.60000
Cost per Sqft : Rs.218/-
Nodal State : Karnataka slum
Agency : clearance Board
Technologies / Specification
Foundation
Random Rubble Stone Masonry
Walling
Solid Concrete blocks for 200mm thick walls
Clay Bricks for partition walls
RCC Plinth Band for Earthquake resistance
Roof/Floor
RC Filler slab using clay bricks as fillers in ground
RC slab for second floor
IPS flooring
Doors & Windows
Pre-cast RCC door frames
Steel Sheet window shutters
Typical plan of a unit
Others
External Cement plaster
White wash on internal walls
Water proof cement paint on external
walls
Precast Ferro cement lofts , shelves ,
chajjas.
Case histories in India
Demonstration Housing Project at Laggerre, Bangalore, Karnataka.
Name of scheme : VAMBAY – Ministry of
HUPA
Location of site : Laggere, Bangalore
No. of Units : 252 (Ground +2)
Built-up area of a unit : 275sq.ft
Unit consist of : 2 rooms 1 kitchen,
1 bath room,1WC
Cost per unit : Rs.60000
Cost per Sqft : Rs.218/-
Nodal State : Karnataka slum
Agency : Clearance Board
Demonstration Housing Project at Dehradun, Uttarakhand
Name of scheme : VAMBAY
No. of Units : 100
Built-up area of a unit : 181sq.ft
Unit consist of : 1room,kitchenspace,
1bath room, 1WC
Cost per unit : Rs.45000
Cost per Sqft : Rs.249/-
Nodal State : District Urban
Agency : Development
Board
Typical plan of the unit
Typical plan of the unit
Case histories in India
Demonstration Housing Project at
Dehradun, Uttarakhand
Name of scheme : VAMBAY
No. of Units : 100
Built-up area of a unit : 181sq.ft
Unit consist of : 1room,kitchenspace,
1bath room, 1WC
Cost per unit : Rs.45000
Cost per Sqft : Rs.249/-
Nodal State : District Urban
Agency : Development Agency
Technologies / Specification
Foundation
Step footing in solid concrete blocks
Walling
Solid /Hollow concrete blocks
RCC plinth, lintel, roof level band,
vertical reinforcement in corners for earth quake
resistance
Roof/Floor
RCC planks & joist with screed
IPS flooring
Typical plan of a unit
Doors & Windows
Pre-cast RCC door frames
Wood substitute door shutters
Fly ash polymer door shutter for toilet.
Cement jalli in ventilators and windows
Others
Internal and external pointing
White wash on walls
Precast ferrocement chajjas
Case histories in India
Demonstration Housing Project at
Dehradun, Uttarakhand
Project Profile:-
Name of scheme : VAMBAY
No. of Units : 100
Built-up area of a unit : 181sq.ft
Unit consist of : 1room,kitchenspace,
1bath room, 1WC
Cost per unit : Rs.45000
Cost per Sqft : Rs.249/-
Nodal State : District Urban
Agency : Development Agency
Technologies / Specification
Foundation
Step footing in solid concrete blocks
Walling
Solid /Hollow concrete blocks
RCC plinth, lintel, roof level band,
vertical reinforcement in corners for earth quake
resistance
Roof/Floor
RCC planks & joist with screed
IPS flooring
Typical plan of a unit
Doors & Windows
Pre-cast RCC door frames
Wood substitute door shutters
Fly ash polymer door shutter for toilet.
Cement jalli in ventilators and windows
Others
Internal and external pointing
White wash on walls
Precast ferrocement chajjas
CONCLUSION
 The main advantage for the Prefabrication construction is to reduce Manpower, Maintenance, reduces time and cost.
 It takes one step above the construction industry.
 Though pre cast members are heavy and may have problems in lifting, transporting and connecting at site, an over all savings
of about 30%-50%cin cost of project can be achieved.
 Prefabricated components speed up construction time, resulting in lower labour costs.
 The work is not affected by weather delays.
 Prefabrication is usually applied in structures which are used repeatedly ; mass housing, sheds, bus stands, security cabins, site
offices and road bridges.
 In the future, the prefabrication system will be used in 70% of construction sites due to the fast growing population and
economy.
Thank you

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Low cost housing

  • 1. LOW COST HOUSING PAPER BY RINKU TAUR AND VIDYA DEVI TCE Consulting Engineers Ltd, New Delhi Presentation By: Ved (2019MURP025) Sayli Mosby (2019MEP018) Vijaya Lakshmi (2019MTPLM007)
  • 2. Contents Introduction 01 Concept of prefabrication: Construction techniques & Materials02 -In walls -In floors and Roof -Other uses Materials used:- (BMTPC- Building Materials & Technology Promotion Council, Govt. of India) 03 04 Slide No. 1 Case histories in India -Logical Approach -Prefabrication as applied to Low Cost Housing
  • 3. Introduction Logical Approaches Optimizing housing solutions• Affordable housing is a term used to describe dwelling units whose total housing cost are deemed “Affordable” to a group of people within a specified income range • The technology to be adopted for housing components should be such that the production and erection technology be adjusted to suite the level of skills and handling facilities available under metropolitan, urban and rural conditions. Economy in designOptimal space in the design Energy efficiencyCost effective construction systems Effective mechanism Prefabrication as applied to Low Cost Housing Advantages • Components are readymade, self supporting, shuttering and scaffolding is eliminated with a saving in shuttering cost • The mould for the precast components can be used for large number of repetitions thereby reducing the cost of the mould per unit • Time is saved by the use of precast elements which are casted off-site during the course of foundations being laid. • types of components are produced repeatedly, resulting in increased productivity and economy in cost too • work at site is reduced to minimum, thereby, enhancing the quality of work, reliability and cleanliness. • The execution is much faster than the conventional methods Slide No. 2
  • 4. Concept of prefabrication: Construction techniques & Materials In Walls • In Actual const., Wastage of material poor quality. • Increasing the size of wall blocks will prove economical due to greater speed and less mortar consumption, which can be achieved by producing low density bigger size wall blocks using industrial wastes like blast furnace slag and fly ash. • Several prefabrication techniques have been developed and executed for walls but these medium and large panel techniques have not proved economical for low rise buildings as compared to traditional brick work Non erodable mud plaster • Made non erodable by the use of bitumen cutback emulsion containing mixture of hot bitumen and kerosene oil. • The maintenance cost is low due to enhanced durability of mud walls Fly –Ash sand lime bricks • After reactions between lime and fly ash, calcium silicate hydrates are produced which are responsible for the high strength of the compound. Solid concrete and stone blocks • Suitable in areas where stones and aggregates for the blocks are available locally at cheaper rates
  • 5. Construction techniques & Materials In Floor and Roof Use of standardized and optimized roofing components where shuttering is avoided prove to be economical, fast and better in quality. Some of the prefabricated roofing/flooring components found suitable in many lowcost housing projects are: • Precast RC Planks • Prefabricated Brick Panels • Precast RB Curved Panels • Precast RC Channel Roofing • Precast Hollow Slabs • Precast Concrete Panels • L Panel Roofing • Trapezon Panel Roofing • Un reinforced Pyramidal Brick Roof Precast RC plank roofing system Prefabricated brick panel roofing system (a) Prefab brick panel (b) Partially precast joist Precast curved brick arch panel roofing Precast RC channel roofing Precast hollow slabs roofing L- Pan roofing Trapezonpan roofing flooring Un-reinforced pyramidal brick roof
  • 6. Construction techniques & Materials Other uses of prefabrication (a) Thin precast RCC lintel (b) Doors and windows • Innumerable types and sizes of doors and windows used in single and similar buildings. • This involves the use of additional skilled labour on site and off site and also wastage of expensive materials like timber, glass etc. Economy can be achieved by: (i) Standardizing and optimizing dimensions; (ii) Evolving restricted number of doors and window sizes; and (iii) Use of precast door and window frames Materials used:- (BMTPC- Building Materials & Technology Promotion Council, Govt. of India)  Conventional building materials like burnt bricks, steel and cement are higher in cost, utilize large amount of non-renewable natural resources like energy, minerals, top soil, forest cover, etc,.  The continued use of such conventional materials has adverse impact on economy and environment.  Environment friendly materials and technologies with cost effectiveness are, therefore, required to be adopted for sustainable constructions which must fulfil some or more of the following criterion: • Not endanger bio-reserves and be non-polluting. • Be self sustaining and promote self reliance. • Recycle polluting waste into usable materials. • Utilize locally available materials. • Utilize local skills, manpower and managing systems. • Benefit local economy by being income generating. • Utilize renewable energy sources. • Be accessible to people. • Be low in monetary cost.
  • 7. Raw Material Source Material for production Application Bamboo Mat Board Bamboo grass(plant), Species Bamboo, polymeric resin, hydrocarbons and boron and nut shell liquid Flooring, walling, structural false ceiling, door/window frames Bamboo Mat Veneer Composite Plantation wood veneer, bamboo mat, polymeric resin, chlorinated hydrocarbons, boron, cashew nut shell liquid Door skin in flush doors, structural use as roofing, web construction, prefab and portable shelters, packing, partitions, furniture Bamboo Corrugated Roofing Sheet Bamboo, polymeric resin, hydrocarbons and boron and nut shell liquid. coating for UV Protection and to improve impermeability to water Roofing sheets as substitute to corrugated Asbestos Cement sheets, Galvanized Iron sheets, Aluminium sheets and Fibrereinforced Plastic sheets. Bamboo-Rice Husk Composite Rice husk, bamboo mat, cashew nut shell liquid phenolic resin Temporary shelters, ware houses, false ceilings, insulation, partition and stage settings, industrial and domestic floorings Rice mills, bamboo plants (grass)
  • 8. Raw Material Source Material for production Application Fly Ash Polymer Composite Fly ash, Polymeric material Partitions, door shutters, roofing sheets Blast Furnace Slag Composite Blast furnace slag, polymeric resin, laminating material Partitions and interior finishing on walls Sandwiched Fly Ash Panel Fly ash from coal based power generating plants Fly ash, cement, sand, foaming agent Partitions and walling panels Plantation Timber Doors/ Windows Rubber wood and popular wood plants, thermoplastic and thermosetting resin, adhesives Doors and window frames , flush and paneled door shutters Fly ash, Polymeric material Waste from steel plants Rubber wood, popular wood and other soft woods
  • 9. Case histories in India Demonstration Housing Project at Laggerre, Bangalore, Karnataka. Project Profile:- Name of scheme : VAMBAY – Ministry of HUPA Location of site : Laggere, Bangalore No. of Units : 252 (Ground +2) Built-up area of a unit : 275sq.ft Unit consist of : 2 rooms 1 kitchen, 1 bath room, 1WC Cost per unit : Rs.60000 Cost per Sqft : Rs.218/- Nodal State : Karnataka slum Agency : clearance Board Technologies / Specification Foundation Random Rubble Stone Masonry Walling Solid Concrete blocks for 200mm thick walls Clay Bricks for partition walls RCC Plinth Band for Earthquake resistance Roof/Floor RC Filler slab using clay bricks as fillers in ground RC slab for second floor IPS flooring Doors & Windows Pre-cast RCC door frames Steel Sheet window shutters Typical plan of a unit Others External Cement plaster White wash on internal walls Water proof cement paint on external walls Precast Ferro cement lofts , shelves , chajjas.
  • 10. Case histories in India Demonstration Housing Project at Laggerre, Bangalore, Karnataka. Name of scheme : VAMBAY – Ministry of HUPA Location of site : Laggere, Bangalore No. of Units : 252 (Ground +2) Built-up area of a unit : 275sq.ft Unit consist of : 2 rooms 1 kitchen, 1 bath room,1WC Cost per unit : Rs.60000 Cost per Sqft : Rs.218/- Nodal State : Karnataka slum Agency : Clearance Board Demonstration Housing Project at Dehradun, Uttarakhand Name of scheme : VAMBAY No. of Units : 100 Built-up area of a unit : 181sq.ft Unit consist of : 1room,kitchenspace, 1bath room, 1WC Cost per unit : Rs.45000 Cost per Sqft : Rs.249/- Nodal State : District Urban Agency : Development Board Typical plan of the unit Typical plan of the unit
  • 11. Case histories in India Demonstration Housing Project at Dehradun, Uttarakhand Name of scheme : VAMBAY No. of Units : 100 Built-up area of a unit : 181sq.ft Unit consist of : 1room,kitchenspace, 1bath room, 1WC Cost per unit : Rs.45000 Cost per Sqft : Rs.249/- Nodal State : District Urban Agency : Development Agency Technologies / Specification Foundation Step footing in solid concrete blocks Walling Solid /Hollow concrete blocks RCC plinth, lintel, roof level band, vertical reinforcement in corners for earth quake resistance Roof/Floor RCC planks & joist with screed IPS flooring Typical plan of a unit Doors & Windows Pre-cast RCC door frames Wood substitute door shutters Fly ash polymer door shutter for toilet. Cement jalli in ventilators and windows Others Internal and external pointing White wash on walls Precast ferrocement chajjas
  • 12. Case histories in India Demonstration Housing Project at Dehradun, Uttarakhand Project Profile:- Name of scheme : VAMBAY No. of Units : 100 Built-up area of a unit : 181sq.ft Unit consist of : 1room,kitchenspace, 1bath room, 1WC Cost per unit : Rs.45000 Cost per Sqft : Rs.249/- Nodal State : District Urban Agency : Development Agency Technologies / Specification Foundation Step footing in solid concrete blocks Walling Solid /Hollow concrete blocks RCC plinth, lintel, roof level band, vertical reinforcement in corners for earth quake resistance Roof/Floor RCC planks & joist with screed IPS flooring Typical plan of a unit Doors & Windows Pre-cast RCC door frames Wood substitute door shutters Fly ash polymer door shutter for toilet. Cement jalli in ventilators and windows Others Internal and external pointing White wash on walls Precast ferrocement chajjas
  • 13. CONCLUSION  The main advantage for the Prefabrication construction is to reduce Manpower, Maintenance, reduces time and cost.  It takes one step above the construction industry.  Though pre cast members are heavy and may have problems in lifting, transporting and connecting at site, an over all savings of about 30%-50%cin cost of project can be achieved.  Prefabricated components speed up construction time, resulting in lower labour costs.  The work is not affected by weather delays.  Prefabrication is usually applied in structures which are used repeatedly ; mass housing, sheds, bus stands, security cabins, site offices and road bridges.  In the future, the prefabrication system will be used in 70% of construction sites due to the fast growing population and economy.