sheet

1. MCC
Mechanical Completion Certificate
Erection Pre commissioning Start Up
COMMISSIONING
Activities Performed by
CONTRACTOR
Precommissioning Team
PRECOMMISSIONING
/COMMISSIONING
/START
UP
ROAD
MAP
-­‐WAFA
DESERT
PLANT
PROJECT
WORK
PERMIT
MANAGED
BY
CONTRACTOR
ALL
PUNCH
LIST
CATEGORY
A
-­‐
ITEM
MUST
BE
CLOSED
GAS
IN
-­‐
STEADY
OPERATION
PERFORMANCE
TEST
INTERNAL TURN OVER
Performance
TesCng
shall
be
carried
out
following
start-­‐up
and
establishment
of
stable
operaCng
condiCons
of
a
Process
or
UClity
System,
Unit
or
Plant.
The
Performance
Test
shall
demonstrate
the
abilityof
the
installaCon
to
meet
DesignPerformance
SpecificaCons
and
shall
becarried
out
in
accordance
with
agreed
procedures
Performance
Acceptance
Operators, Supervisors and Suppliers will be on Charge to the CONTRACTOR
Activities Performed by
CONTRACTOR
Costruction Team
RFC Ready
for commissioning
CONTRACTOR
shall
develop
system
turn-­‐over
method
(
Ready
For
Commissioning
Form)
• P&I
conformity
check
• Cleaning
of
piping
and
equipment
(flushing
or
blowing)
• Gross
Leak
Test
• Vessel
/
tank
internal
inspecCon
• PSV
bench
calibraCon
• Orifice
plate
installaCon
• TSO
control
valve,
BDV,
UV,
EBV,
HIPS,
SDV
check
for
Cghtness
test.
• Electrical
tesCng,
• Instrument
calibraCon
• Prepare
machinery
for
run-­‐in
• Lube
oil
system
flushing
• Hydromilling
(
if
any)
• Loading
of
chemicals
• Filling
of
lubricants
The
main
acCviCes
are
the
followings
(as
applicable):
• Leak
test
• InerCng
• Hot
alignment
checks,
necessary
adjustments
and
running
of
component
parts
as
unified
system
• Verify
the
proper
operability
of
equipment
• Run
in
of
electrical
motors
• Run
in
of
gas
turbines
• Run
in
of
pumps
(with
water
when
allowed)
• Run
in
of
air
coolers
• Run
in
of
centrifugal
compressors
(
according
to
vendor
instrucCon)
)
• Fire
fighCng
system
funcConal
test
• Fire
alarm
and
gas
detectors
funcConal
test
• Instruments
funcConal
loop
test
• Instruments
and
shut
down
system
funcConal
test
• Maintain
daily
commissioning
log
sheet
of
running
equipment
• Seng
and
verifying
automaCc
controls
valve
in
operaCon
• Units
final
check
• OperaConal
Test
for
the
main
system
• UCliCes
start
up
The
main
acCviCes
are
the
followings
(as
applicable)
.Pipe
&
Equipment
installaCon
.Pipe
erecCon
.PneumaCc/HydrostaCng
TesCng
.Removal
of
Hydrotest
spades
.Free
Water
Removal
.PreservaCon
.
READY FOR GAS IN /
READY FOR START UP (RFSU)
Activities Performed by
CONTRACTOR Commissioning Team
ALL
PUNCH
LIST
CATEGORY
B-­‐
ITEM
MUST
BE
CLOSED
ALL
PUNCH
LIST
CATEGORY
C-­‐
ITEM
MUST
BE
CLOSED
HAND OVER
TO
COMPANY