The document summarizes an industrial visit by students to the Youngone CEPZ Ltd factory. It provides details on the factory profile such as the number of employees and production capacity. It then outlines the various processes involved in apparel manufacturing from pattern making and marker making to cutting, sewing, finishing, and packing. The summary highlights that the visit gave the students insights into the practical operations of an RMG factory and increased their understanding of the apparel manufacturing process.

1. YOUNGONE (CEPZ)
LTd .
CEPZ , Chattogram 4223.
It’s a presentation on our Industrial
Visit

2. This PowerPoint Slide will be Presented by
MD. Ihasanul Kabir TE-1808016
Mehedi Hasan Badhan TE-1808071
Joy Gosh TE-1808077
MD. Kawser Ali TE-1808081
Salman Hossain Bhuiyan TE-1808084

3. THE PROFILE OF THIS FACTORY
INTRODUCTION
MOTIVE OF INDUSTRIAL VISIT
PRODUCT MANUFACRURED
BUYERS OF THEIR MANUFACTURED GOODS
RAW MATERIALS
PROCESS SEQUENCE OF THE INDUSTRY
PATTERN MAKING
MARKER MAKING
SPREADING
CUTTING
SWEING
TESTING & INSPECTION
FINISHING
PACKING
SUMMARY OF THE VISIT
Whatever is Inside

4. The profile of this factory
Name Of the Factory : Youngone CEPZ Ltd. ( A division of Youngone Group Limited )
Types of Project: RMG Manufacturer
Total Number of the Machine: 3200+
Total Number of Employee: Management:- 127 ; Non-Management :-1298
Production Capacity: 3 Million / year
Unit: YCL -4

5. 100% Export
oriented
RMG industry
100% inspection
Introduction

6. To observe process
sequence of spreading ,
cutting &sewing etc.
To know quality
parameters of the
product
To familiar with
industrial
environment & know
the whole section of
the industry
Motive of Industrial Visit

7. Product Manufactured
Jacket
Winter Jacket
Rain Garments
Pant
Shirt
Sports Wear

8. Buyers Of their manufactured Goods

9. Raw Materials
For Cutting Section
i. Cotton
ii. Polyester
iii. Padding
For Cutting Section
i. Cotton
ii. Polyester
iii. Padding Fig: Cotton Fig: Polyester Fig: Padding
For Sewing Section
i. Zipper
ii. Button
iii. Thread Fig: Zipper Fig: Thread Fig: Buttons

10. Material
Control
Department
Pattern
Marking
Marker
Making
Fabric
Spreading
Embroidery &
Construction
Without Sewing
Sewing
Process sequence of the Industry

11. Finishing
Final Inspection
Inspection
Packing
Shipment

12. Step 3
Inventory
Step 1
Documents
Step 2
Receive
Step 4
Issue
Step 5
Balance
Material Control Department (MCD) has to execute the following
tasks

13. Technical sheet or art work
Individual style for each product
Manual or computerized
Fig: Pattern making
Pattern Making

14. Marker Making
Thin paper
Contains all parts of particular garments
Manual or computerized
Fig: Marker Making

15. Piles of fabric are spread a specific length & width wise
according to the garment marker measurement.
Fig: Spreading
Fabric Spreading

16. Separation of a garment into it’s component.
Straight knife cutting machine is one of the most popular
and versatile cutting machine used in the cutting section.
Fig: Cutting
Cutting

17. Sewing
Auto Assembly lock Stitch Machine
Brand : Juki
Model : DDL-9000B-SS
Space : Length 1.12 m
Width 0.79m
Area 0.60 square
meter
Feeding & Assembly : Automatic
Average cycle time : 0.38min
Capacity/hour : 58 pieces
Fig: Auto assembly Lock stitch m/c

18. Automatic Button Holing Machine
Brand : Juki
Model : AC-172N-1790
Space : Length-75.2’’;
Width-33.9’’;
Area-2549.28 sq./inch
Total Cycle Time : 0.70 sec
Total Capacity : 86 pieces
Fig: Automatic button holing m/c

19. Manual Button Holing Machine
Brand : Sunstar
Model : SPS/D-BH3000G-006
Space : Length-46”;
Width-23.6”;
Area-1084.6 sq./inch
Total Cycle time : 1.83 sec
Total Capacity : 33 pieces Fig: manual button holing m/c

20. SINSIM Big Pattern Sewing Machine
Brand: SINSIM
Model: M98-150A
No OF Head: 2
RPM: 1200
Max Sewing Length Capacity: X-Axis = 75cm
&
Y-Axis =
1000cm
Fig: SINSIM pattern sewing m/c

21. Side SIM Top Stitch Sewing Machine
Brand : Juki
Model : DDL-9000B-SS
Sewing rpm : 3000
Cycle time : Avg. 1 min
Capacity : 60 pieces
Process : For fold stitch
Fig: Side seam top stitch sewing m/c

22. Pattern Sewing Machine
Brand : Sunstar
Model: A-98-B1508
No Of Head : 2
RPM : 1200
Maximum sewing length capacity : X-axis = 75cm
&
Y-axis = 100cm
Fig: Pattern sewing m/c

23. Bealead Automatic Down Filling M/C
Model Number : SCR-2P-8g
Origin : Jiangsu
Capacity of filling
for complete one garment : 13pcs/hr
Fill power: 0.2 gm-20
gm
Strong Capacity: 8kg-Down
Fig: Bealead automatic Down filling m/c

24. YGA made down filling machine
Model Number : SCR-500B-68
Capacity of filling for
complete one garment : 8pcs/hr
M/C start time : 8-10 minutes
Storage capacity : 4kg down;
2kg-thermoball
Fig: YGA made down filling m/c

25. Testing & Inspection
4-Point System
Air Permeability
Hydrostatic head test
Pull test Fig: 4-point system

26. Finishing
FUNCTIONS OF FINISHING DEPARTMENT:-
i. Checking garments;
ii. Button attach & button holing;
iii. Removing stains
iv. Ironing;
v. Folding & Tagging;
vi. Repair work & mending;
Process that convert the woven or knitted cloth into a usable material .
After dyeing the yarn on fabric to improve the look.
Fig: Finishing

27. Final inspection
Packed in bags and boxes.
Follow the 100% inspection rule.
100% inspection is the inspection of every unit of products

28. Packaging
To receive a lot of attention to the people.
The process of design, evaluation & production of packages
It can be described as a coordinated system of preparing
goods for transport , warehousing , logistic , sale & end.
After final inspection & garment folding, the garments are
poly packed dozen wise ,color wise , size ration wise, bundle
& packed in a cartoon.
Fig : Packing

29. Summary of this visit
The objective of an industrial visit is to provide students with an insight into the corporate world. It
provides students with a practical real-world perspective on different functions in organizations.
It was a great opportunity to visit a industry as it increase our floor level knowledge and to learn
about the working procedure and overall idea of RMG sector. So, we want to thank our honorable
teachers and also those officers who shows and guide us to see the process of factory.

30. THANK
YOU
NITER
LEVEL #3 Term #1
Course name: Industrial Visit
Course Code : 3110
Group 17
Date : 22.06.21