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CE MARK ACCORDING TO EN
1856-1 / 2
CE STANDARD FOR
FACTORY-MADE MODULAR CHIMNEY SYSTEMS
JEREMIAS GROUP
leading manufacturer of
modular factory made chimney
systems and Industrial
freestanding stacks for all types
of exhaust gases and ventilation
applications.
Stainless steel sheet processing,
specialised in mass production
of small/medium sized tubular
components.
F
Europa
Wassertrüdingen 2x
Germany
Basque Country, Spain
Most Rudolice, Czech Republic
Sales office
Production & Sales
Gniezno, Poland
Zagreb, Croatia
Moscow, Russia
Hyvinkää, Finland
Lyon & IDF, France
Blackpool, UK
Hergatz
Marietta ,USA
Mansfield, UK
Verona, Italy
Sales Network in 60
countries 15.000 references 1.500 employees
9 Production sites
CE MARK
EN 1856 -1 / 2
CE STANDARD FOR
FACTORY-MADE MODULAR
CHIMNEY SYSTEMS
System testing & performance
CE MARK
CE MARK according to EN 1856-1 / 2
WHAT DOES THE CE MARK MEAN FOR STAINLESS STEEL CHIMNEY SYSTEMS?
The CE MARK is the symbol – obligatory since April 2005
– that certifies that a stainless steel chimney is in
accordance with the EN 1856-1.
This standard specifies the performance requirements for
rigid single and multi-wall system chimney products with
metallic liners (chimney sections, chimneys fittings and
terminals, including supports) used to convey the
products of combustion from appliances to the outside
atmosphere.
It also specifies the requirements for marking,
manufacturer’s instructions, product information and
evaluation of conformity of the product to the standard.
The EN 1856-1 does not apply to self-standing chimney
stacks.
The manufacturer is obliged to realize the complete
initial test of the chimney in a laboratory, and moreover, a
Certified Body will:
1. Annually check that the manufactured product has
the same quality as the tested one
2. Perform the quality control of the production process
to ensure that it will satisfy the CE requirements,
specified in the FPC (Factory Production Control).
The CE MARK of the stainless-steel chimney can only be
granted by a Certified Body.
The CE MARK enables the product to circulate freely in
the European market, but each country could have its
own installation rules
CE MARK
CE MARK according to EN 1856-1 / 2
WHAT DOES THE CE MARK MEAN FOR STAINLESS STEEL CHIMNEY SYSTEMS?
1. Standard
2. Temperature Level
3. Pressure Level
4. Condensate resistance
5. Corrosion resistance
6. Flue liner material specification
7. Soot fire resistance (O: no; G:yes)
8. Other declared characteristics
9. Certificate
10. Declaration of Performance DoP
11. Compulsory product identification
and labelling
CE MARKING
CE MARK according to EN 1856-1 / 2
CHIMNEYS - REQUIREMENTS FOR METAL CHIMNEYS - PART 1: SYSTEM CHIMNEY PRODUCTS
1- STANDARD
EN 1856-1 for vertical chimneys
EN 1856-2 for connecting pipes
2- TEMPERATURE LEVEL
Maximum working temperature.
The temperature used in the test and the resulting temperature levels achieved are as follows:
As guidance, the temperature ratings applicable are:
•T200: all gas and oil applications (including condensing)
•T450: solid fuels and multifuels
•T600: power generators and CHP’s
That means that to reach a Temperature level of T600 the test is conducted with 700 °C!
CE MARKING
CE MARK according to EN 1856-1 / 2
3- PRESSURE LEVEL
Admitted overpressure inside the flue, with its corresponding leakage rate
As guidance, the pressure ratings applicable are:
N1: natural draught Installations
P1: forced draught boiler installations
M1: fan assisted installations
H1: power generators , CHP’s and micro CHP’s
Take care of the different leakage rates H2 is not the same as H1!
Jeremias internal test for DWKL shows a pressure type of 15.000 with a leakage rate of H1
CE MARKING
CE MARK according to EN 1856-1 / 2
Pressure
rating
leakage rate
(1ˑs-1ˑm-2)
Test overpressure (Pa)
N1 <2,0 40
P1 <0,006 200
P2 <0,120 200
M1 <0,006 1500
M2 <0,120 1500
H1 <0,006 5000
H2 <0,120 5000
4- CONDENSATE RESISTANCE
Suitability of the flue for wet or dry conditions.
D: the flue is suitable only for dry conditions. It does not resist condensate.
W: the flue is suitable whether for dry and wet conditions. It resists condensate water inside.
5- CORROSION RESISTANCE
Level of corrosion resistance due to the products of combustion of the different kinds of combustibles and different working conditions (dry or wet)
– V1: Tested and approved as resistant to attack from products of combustion from gas.
– V2: Tested and approved as resistant to attack from products of combustion from light oil (sulphur content <0,2%) and natural wood in dry conditions, and
from gas in wet conditions (condensing appliances)
– V3: Tested and approved as resistant to attack from products of combustion from heavy oil (sulphur content >0,2%), solid fuels and peat in dry conditions
– Vm: Not tested. The manufacturer certifies only the material used in the inner wall by the quality certificate of the steel. For flues with this class there are
specific regulations in each country indicating what material is suitable for each installation. As general guidance the stainless steel AISI 304 is equivalent to
class V1, and the stainless steel AISI 316L is equivalent to classes V2 and V3
CE MARKING
CE MARK according to EN 1856-1 / 2
6- FLUE LINER MATERIAL SPECIFICATION
The material of the inner liner must be specified and its minimum thickness as well:
904L, is the highest quality grade and is expected to withstand the corrosion effect of multi-fuel, wood or heavy oil even in wet conditions. Light oil is less corrosive and
normally 304 (L20) has proved adequate in dry conditions, but in the increasingly common wet conditions created by high efficiency condensing boilers, the higher grade
is required. 316L. Is the most common used grade for gas and light oil in condensing conditions. After that, the minimum thickness of this inner liner is specified as follows:
– 040: 0,4mm
– 050: 0,5mm
– 060: 0,6mm
CE MARKING
CE MARK according to EN 1856-1 / 2
Designation
EN 1856
European AISI Kind of material
L10 EN AW - 4047 A - Aluminium
L11 EN AW - 1200 A - Aluminium
L13 EN AW - 6060 - Aluminium
L20 1.4301 304 Stainless steel
L30 1.4307 304L Stainless steel
L40 1.4401 316 Stainless steel
L50 1.4571 316Ti Stainless steel
L50 1.4404 316l Stainless steel
L60 1.4432 316l Stainless steel
L70 1.4539 904l Stainless steel
L99 TBD TBD TBD
7- SOOT FIRE RESISTANCE (O: NO; G: YES)
Soot fire resistance and minimum distance to combustible material
It is expressed as G if the flue System has been tested, and as O if not. This classification is followed by the minimum distance (in mm) to combustible material.
– The G test is a thermal shock of 1.000ºC during 30 minutes during which the System must endure and the temperature of combustible materials placed at the
declared distance must not exceed 100ºC at an ambient temperature of 20ºC.
– The systems with O classification have not passed this test, so they cannot be used for any installation where the products of combustion contain soots (solid
fuels, multifuels...). For low temperature applications, for instance room sealed boilers, where joints are used.
8- OTHER DECLARED CHARACTERISTICS:
The characteristics of the previous points must be indicated in all documents of CE marking
Hereinafter is a list of other characteristics that only appear in the DoP. (Declaration of Performance)
• Compressive strength (height for installation)
• Flow resistance of chimney sections fittings and terminals
• Minimum thermal resistance
• Flexural tensile strength
• Maximum distances between supports in non vertical installation
• Wind load resistance (maximum distances between fixing points and freestanding above the last one)
• Freeze thaw resistance
CE MARKING
CE MARK according to EN 1856-1 / 2
9- CERTIFICATE
Normally a chimney system is tested for the use
with different types of appliances, therefore
one system can achieve different CE
Designations.
These designations / models are shown in the CE
certificate.
The distance to combustible materials depends on
the diameter of the system. Therefore, one
model shows different distances according
to the diameter.
Jeremias systems are certified by the TÜV SÜD
laboratory in Munich, Germany, the most
recognized laboratory for this type of
testing
CERTIFICATE & DoP
CE MARK according to EN 1856-1 / 2
10- DECLARATION OF PERFORMANCE DOP
The DoP is a document issued by the manufacturer
where all the detailed information about the test
results are summarized.
The certificate is the base for issuing the
correspondent DoP and both have the same
number
Its is compulsory to provide a formal DoP for the
system submittal.
Under others, following points are shown:
1. Compressive strength
2. Resistance to fire
3. Gas tightness/leakage
4. Flow resistance
5. Thermal resistance
6. Thermal shock resistance
7. Flexural tensile strength
8. Non vertical installation – maximum offset
9. Component subject to wind load- free standing height
10. Water and vapour diffusion resistance
11. Condensate penetration resistance
12. Corrosion resistance
13. Freeze thaw resistance
CERTIFICATION AND DoP
CE MARK according to EN 1856-1 / 2
11- COMPULSORY PRODUCT IDENTIFICATION AND LABELLING
Each component of the chimney system must compulsory be
identified with its corresponding CE Mark label.
These labels must contain the same information recorded on the
specific system certification, including the CPR number and the
address of the manufacturing plant
PRODUCT LABELLING
CE MARK according to EN 1856-1 / 2
Jeremias leading manufacturer of Factory Made Exhaust Systems, covering all kind of
domestic, commercial and industrial applications
Jeremias product range includes 150 different CE certified systems covering specific
applications of the exhaust industry complemented by freestanding Industrial steel
chimneys up to 3 meter diameter.
Besides this compulsory CE Certification, Jeremias has also special certifications and
listings needed in specific countries under i.e.; BS, Hetas, Swiss, Russian or US
standards.
For further information, Jeremias can supply technical guidance on various standards
including the latest version of the European Standard 1856-1/2:2010. Please contact our
certification department.
www.jeremias-group.com
JEREMIAS GROUP
TOTAL QUALITY COMMITMENT
STEP AHEAD
YOUR SOLUTIONS
WITH JEREMIAS !
JEREMIAS
YOUR RELIABLE PARTNER!
www.jeremias-group.com

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3-Jeremias CE Mark 1856-1_2 guide.pdf

  • 1. CE MARK ACCORDING TO EN 1856-1 / 2 CE STANDARD FOR FACTORY-MADE MODULAR CHIMNEY SYSTEMS
  • 2. JEREMIAS GROUP leading manufacturer of modular factory made chimney systems and Industrial freestanding stacks for all types of exhaust gases and ventilation applications. Stainless steel sheet processing, specialised in mass production of small/medium sized tubular components.
  • 3. F Europa Wassertrüdingen 2x Germany Basque Country, Spain Most Rudolice, Czech Republic Sales office Production & Sales Gniezno, Poland Zagreb, Croatia Moscow, Russia Hyvinkää, Finland Lyon & IDF, France Blackpool, UK Hergatz Marietta ,USA Mansfield, UK Verona, Italy Sales Network in 60 countries 15.000 references 1.500 employees 9 Production sites
  • 4. CE MARK EN 1856 -1 / 2 CE STANDARD FOR FACTORY-MADE MODULAR CHIMNEY SYSTEMS System testing & performance
  • 5. CE MARK CE MARK according to EN 1856-1 / 2 WHAT DOES THE CE MARK MEAN FOR STAINLESS STEEL CHIMNEY SYSTEMS? The CE MARK is the symbol – obligatory since April 2005 – that certifies that a stainless steel chimney is in accordance with the EN 1856-1. This standard specifies the performance requirements for rigid single and multi-wall system chimney products with metallic liners (chimney sections, chimneys fittings and terminals, including supports) used to convey the products of combustion from appliances to the outside atmosphere. It also specifies the requirements for marking, manufacturer’s instructions, product information and evaluation of conformity of the product to the standard. The EN 1856-1 does not apply to self-standing chimney stacks.
  • 6. The manufacturer is obliged to realize the complete initial test of the chimney in a laboratory, and moreover, a Certified Body will: 1. Annually check that the manufactured product has the same quality as the tested one 2. Perform the quality control of the production process to ensure that it will satisfy the CE requirements, specified in the FPC (Factory Production Control). The CE MARK of the stainless-steel chimney can only be granted by a Certified Body. The CE MARK enables the product to circulate freely in the European market, but each country could have its own installation rules CE MARK CE MARK according to EN 1856-1 / 2 WHAT DOES THE CE MARK MEAN FOR STAINLESS STEEL CHIMNEY SYSTEMS?
  • 7. 1. Standard 2. Temperature Level 3. Pressure Level 4. Condensate resistance 5. Corrosion resistance 6. Flue liner material specification 7. Soot fire resistance (O: no; G:yes) 8. Other declared characteristics 9. Certificate 10. Declaration of Performance DoP 11. Compulsory product identification and labelling CE MARKING CE MARK according to EN 1856-1 / 2 CHIMNEYS - REQUIREMENTS FOR METAL CHIMNEYS - PART 1: SYSTEM CHIMNEY PRODUCTS
  • 8. 1- STANDARD EN 1856-1 for vertical chimneys EN 1856-2 for connecting pipes 2- TEMPERATURE LEVEL Maximum working temperature. The temperature used in the test and the resulting temperature levels achieved are as follows: As guidance, the temperature ratings applicable are: •T200: all gas and oil applications (including condensing) •T450: solid fuels and multifuels •T600: power generators and CHP’s That means that to reach a Temperature level of T600 the test is conducted with 700 °C! CE MARKING CE MARK according to EN 1856-1 / 2
  • 9. 3- PRESSURE LEVEL Admitted overpressure inside the flue, with its corresponding leakage rate As guidance, the pressure ratings applicable are: N1: natural draught Installations P1: forced draught boiler installations M1: fan assisted installations H1: power generators , CHP’s and micro CHP’s Take care of the different leakage rates H2 is not the same as H1! Jeremias internal test for DWKL shows a pressure type of 15.000 with a leakage rate of H1 CE MARKING CE MARK according to EN 1856-1 / 2 Pressure rating leakage rate (1ˑs-1ˑm-2) Test overpressure (Pa) N1 <2,0 40 P1 <0,006 200 P2 <0,120 200 M1 <0,006 1500 M2 <0,120 1500 H1 <0,006 5000 H2 <0,120 5000
  • 10. 4- CONDENSATE RESISTANCE Suitability of the flue for wet or dry conditions. D: the flue is suitable only for dry conditions. It does not resist condensate. W: the flue is suitable whether for dry and wet conditions. It resists condensate water inside. 5- CORROSION RESISTANCE Level of corrosion resistance due to the products of combustion of the different kinds of combustibles and different working conditions (dry or wet) – V1: Tested and approved as resistant to attack from products of combustion from gas. – V2: Tested and approved as resistant to attack from products of combustion from light oil (sulphur content <0,2%) and natural wood in dry conditions, and from gas in wet conditions (condensing appliances) – V3: Tested and approved as resistant to attack from products of combustion from heavy oil (sulphur content >0,2%), solid fuels and peat in dry conditions – Vm: Not tested. The manufacturer certifies only the material used in the inner wall by the quality certificate of the steel. For flues with this class there are specific regulations in each country indicating what material is suitable for each installation. As general guidance the stainless steel AISI 304 is equivalent to class V1, and the stainless steel AISI 316L is equivalent to classes V2 and V3 CE MARKING CE MARK according to EN 1856-1 / 2
  • 11. 6- FLUE LINER MATERIAL SPECIFICATION The material of the inner liner must be specified and its minimum thickness as well: 904L, is the highest quality grade and is expected to withstand the corrosion effect of multi-fuel, wood or heavy oil even in wet conditions. Light oil is less corrosive and normally 304 (L20) has proved adequate in dry conditions, but in the increasingly common wet conditions created by high efficiency condensing boilers, the higher grade is required. 316L. Is the most common used grade for gas and light oil in condensing conditions. After that, the minimum thickness of this inner liner is specified as follows: – 040: 0,4mm – 050: 0,5mm – 060: 0,6mm CE MARKING CE MARK according to EN 1856-1 / 2 Designation EN 1856 European AISI Kind of material L10 EN AW - 4047 A - Aluminium L11 EN AW - 1200 A - Aluminium L13 EN AW - 6060 - Aluminium L20 1.4301 304 Stainless steel L30 1.4307 304L Stainless steel L40 1.4401 316 Stainless steel L50 1.4571 316Ti Stainless steel L50 1.4404 316l Stainless steel L60 1.4432 316l Stainless steel L70 1.4539 904l Stainless steel L99 TBD TBD TBD
  • 12. 7- SOOT FIRE RESISTANCE (O: NO; G: YES) Soot fire resistance and minimum distance to combustible material It is expressed as G if the flue System has been tested, and as O if not. This classification is followed by the minimum distance (in mm) to combustible material. – The G test is a thermal shock of 1.000ºC during 30 minutes during which the System must endure and the temperature of combustible materials placed at the declared distance must not exceed 100ºC at an ambient temperature of 20ºC. – The systems with O classification have not passed this test, so they cannot be used for any installation where the products of combustion contain soots (solid fuels, multifuels...). For low temperature applications, for instance room sealed boilers, where joints are used. 8- OTHER DECLARED CHARACTERISTICS: The characteristics of the previous points must be indicated in all documents of CE marking Hereinafter is a list of other characteristics that only appear in the DoP. (Declaration of Performance) • Compressive strength (height for installation) • Flow resistance of chimney sections fittings and terminals • Minimum thermal resistance • Flexural tensile strength • Maximum distances between supports in non vertical installation • Wind load resistance (maximum distances between fixing points and freestanding above the last one) • Freeze thaw resistance CE MARKING CE MARK according to EN 1856-1 / 2
  • 13. 9- CERTIFICATE Normally a chimney system is tested for the use with different types of appliances, therefore one system can achieve different CE Designations. These designations / models are shown in the CE certificate. The distance to combustible materials depends on the diameter of the system. Therefore, one model shows different distances according to the diameter. Jeremias systems are certified by the TÜV SÜD laboratory in Munich, Germany, the most recognized laboratory for this type of testing CERTIFICATE & DoP CE MARK according to EN 1856-1 / 2
  • 14. 10- DECLARATION OF PERFORMANCE DOP The DoP is a document issued by the manufacturer where all the detailed information about the test results are summarized. The certificate is the base for issuing the correspondent DoP and both have the same number Its is compulsory to provide a formal DoP for the system submittal. Under others, following points are shown: 1. Compressive strength 2. Resistance to fire 3. Gas tightness/leakage 4. Flow resistance 5. Thermal resistance 6. Thermal shock resistance 7. Flexural tensile strength 8. Non vertical installation – maximum offset 9. Component subject to wind load- free standing height 10. Water and vapour diffusion resistance 11. Condensate penetration resistance 12. Corrosion resistance 13. Freeze thaw resistance CERTIFICATION AND DoP CE MARK according to EN 1856-1 / 2
  • 15. 11- COMPULSORY PRODUCT IDENTIFICATION AND LABELLING Each component of the chimney system must compulsory be identified with its corresponding CE Mark label. These labels must contain the same information recorded on the specific system certification, including the CPR number and the address of the manufacturing plant PRODUCT LABELLING CE MARK according to EN 1856-1 / 2
  • 16. Jeremias leading manufacturer of Factory Made Exhaust Systems, covering all kind of domestic, commercial and industrial applications Jeremias product range includes 150 different CE certified systems covering specific applications of the exhaust industry complemented by freestanding Industrial steel chimneys up to 3 meter diameter. Besides this compulsory CE Certification, Jeremias has also special certifications and listings needed in specific countries under i.e.; BS, Hetas, Swiss, Russian or US standards. For further information, Jeremias can supply technical guidance on various standards including the latest version of the European Standard 1856-1/2:2010. Please contact our certification department. www.jeremias-group.com JEREMIAS GROUP TOTAL QUALITY COMMITMENT