Hi,my company is currrently looking for the Buyer/Trader/Distributor/ of our new
technology-spiral bevel gear set with forged teeth.It is an excellent opportunity for
anyone who comes on board now as it is going to be everywhere in the near future.
Please contact me for more details at: Attn:Mr.Richard Wu Email:richard@liandaforge.com,Whatsapp +86-15514880196
Ride the Storm: Navigating Through Unstable Periods / Katerina Rudko (Belka G...
New Technology-Spiral Bevel Gear With Forged Teeth,Improve 70% In Fatigue Life!
1. AnYang Forging Group Lianda CNC Precision Forging Co,Ltd
Vehicle drive axle spiral bevel
gear near net shape forging
Projects
2. First: Application and market capacity of Spiral
bevel gear
Vehicle drive axle spiral bevel gear have two part : the main and
passive gear, known as bevel gear, as a set.
Application:
1. to change the direction of the torque transfer
2 .decelerating growth from role
3. Market Capacity:
According to Chinese pots angle gear market research report
in 2013,Expect 2014-2015, basin angle gear market capacity up to 10
million units/year,Loading and accessories market is about 50% each.
4. Second, spiral bevel gear technology situation
in China and on abroad
Existing processes:
General forging Isothermal normalizing Turning, drilling
Full gear early cut Finepulling teeth Carburizing
Withresearch
Disadvantage of existing process :
1.low intensity, short life
2. high energy consumption, supplies
3.Final heat deformation, high rejection rate
4.High cost of machining
5. Third,characteristics and advantages of near-
net shape forging process sprial bevel gear
Forging process:
Forging (forging tooth) Isothermal normalizing Turning,
drilling After forging tooth in the case of a very small portion of the
initial allowance incisor Fine pulling teeth Carburizing
With research
Advantage of forged teeth bevel gear
1. Will keep the whole mental flow line, life span increases 70%.
2. Lower 20% cost material , heating and isothermal normalizing.
3. Lower machining allowance and high precision.
7. Lianda bevel gear Project
1.The project participants and the division
Henan University of Science and Technology, led by Deng allegiance to the president's team of experts in
charge of manufacturing technology research and production and some critical equipment.
Anyang Forging Press Machinery Industry Co., Ltd. is responsible for forging equipment manufacturing.
Anyang Lianda CNC Precision Forging Co,Ltd responsible for product testing and production.
Asia's largest manufacturer of spiral bevel gear Zhuzhou gear company has signed underwriting agreement
with Lianda company and spread the final products to the domestic and international markets together
2.the project has already started in the Lianda and will reach 150,000 units of
production capacity during the year.
8. Lianda bevel forged teeth
processing
1.Owned ISO9001:2008 and TS
16949
2. Material and size accept
customed
3. Will keep the whole mental flow
line, life span increases 70%
4. Lower machining allowance and
high precision
5. Price a little different with general
blank type
9. Fouth:Process advantages
After forging teeth , ensuring the integrity of the metal flow lines, improving
strength, after proveing, life expectancy increased more than 70%.
Saving material 15-20%, while saving 15-20% costs of heating and forging
isothermal normalizing .
After precision forging ,compared with the traditional process,tooth surface
allowance is minimal , cutting residual stress is almost negligible. Subsequent heat
deformation small, the yield increase 1-3%. .
After precision forging, cutting teeth on the high-speed gear cutting machine, high
efficiency and low cost of parts.
10. Advanced CNC Hammer production line:
Combating computer-
controlled energy
To achieve continuous
superimposed against