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Manufacturing Engineering
Body Welding Branch
17/01/2013
MANUFACTURING ENGINEERING – BODY WELDING BRANCH ACTIVITIES

PRELIMINARY DESIGN





Process analysis and Simulation
Feasibility studies
Lay-out definition
Timing analysis and method definition

WELDING SYSTEMS








Automatic welding lines
Manual welding lines
Geometry fixture and tools
Stand-alone manual tools
Handling gripper / Geometry gripper
Element control gauges / Equipment control
Measuring machine supports

ACTIVITY AFTER DESIGN
 On-Site support
 Production start-up assistance
 Problem solving
BMW E-92 FKL-FL - HOOD LINE

LAY-OUT DEFINITION AND ROBOT’S ROLLER-HEMMING FIXTURE DESIGN
BMW E-92 FKL-FL - HOOD LINE

DESIGN DESIGNING, SIZING AND STRUCTURAL VERIFICATION
TOFAS 263 NEW DOBLÒ – BODY SIDE LINE

MANUAL AND AUTOMATIC FIXTURE DESIGN FOR BODY SIDE WELDING LINE
FIAT 312 CONVERTIBILE – TAILGATE LINE

ROBOT ROLLER-HEMMING AND FIXTURE DESIGN
FIAT 312 CONVERTIBILE – BODY SIDE LINE

GEOMETRY GRIPPER DESIGN
FIAT 844/940 – DOOR LINE

LASER WELDING FIXTURE DESIGN FOR DOOR WELDING LINE
FIASA 326/327 – TAILGATE & HOOD LINE

MANUAL AND AUTOMATIC FIXTURE DESIGN FOR TAILGATE & HOOD WELDING LINE
GM GAMMA/DELTA – DOOR LINE

MANUAL AND AUTOMATIC FIXTURE DESIGN FOR DOOR WELDING LINE
GM PRISMA – BODY SIDE LINE

OPEN-GATE TOOL DESIGN
FIAT 139 – HOOD LINE

MANUAL AND AUTOMATIC FIXTURE DESIGN FOR HOOD WELDING LINE
FIAT 139 – TAILGATE LINE

MANUAL AND AUTOMATIC FIXTURE DESIGN FOR TAILGATE WELDING LINE
FIAT 330 – FRONT FRAME LINE

MANUAL AND AUTOMATIC FIXTURE DESIGN FOR ASSEMBLY AND WELDING FRONT FRAME
FIAT 330 – FRONT & REAR FLOOR LINE

MANUAL FIXTURE DESIGN FOR FRONT & REAR FLOOR WELDING LINE
FIAT 330 – HANDLING SYSTEM

3D DESIGN OF SKILLET HANDLING DEVICE AND 3D LAY-OUT OF THE CONVEYER LINE
FIAT 330 – DOOR HINGE INSTALLATION

DESIGN MANUAL TOOL FOR DOOR HINGE INSTALLATION
MASERATI M156/M157 – FRAMING STATION

AUTOMATIC FIXTURE DESIGN FOR FRAME WELDING LINE
MASERATI, FERRARI, ROLLS-ROYCE, BMW MANUAL TOOLS

MANUAL FIXTURE DESIGN FOR ASSEMBLY AND WELDING OF FRAME, REAR FENDER
FORD CD391 – UNDERBODY LINE RETOOLING

AUTOMATIC FIXTURE DESIGN FOR UNDERBODY WELDING LINE
IVECO DAILY M.Y. 2011 – DOOR RING

AUTOMATIC FIXTURE DESIGN FOR DOOR RING WELDING LINE
IVECO DAILY M.Y. 2014 – UNDERBODY LINE

AUTOMATIC FIXTURE DESIGN FOR UNDERBODY WELDING LINE
BMW F-45 – TAILGATE LINE

AUTOMATIC FIXTURE DESIGN FOR TAILGATE WELDING LINE
SIPAL Automotive
SIPAL Automotive

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SIPAL Automotive

  • 2.
  • 3. MANUFACTURING ENGINEERING – BODY WELDING BRANCH ACTIVITIES PRELIMINARY DESIGN     Process analysis and Simulation Feasibility studies Lay-out definition Timing analysis and method definition WELDING SYSTEMS        Automatic welding lines Manual welding lines Geometry fixture and tools Stand-alone manual tools Handling gripper / Geometry gripper Element control gauges / Equipment control Measuring machine supports ACTIVITY AFTER DESIGN  On-Site support  Production start-up assistance  Problem solving
  • 4. BMW E-92 FKL-FL - HOOD LINE LAY-OUT DEFINITION AND ROBOT’S ROLLER-HEMMING FIXTURE DESIGN
  • 5. BMW E-92 FKL-FL - HOOD LINE DESIGN DESIGNING, SIZING AND STRUCTURAL VERIFICATION
  • 6. TOFAS 263 NEW DOBLÒ – BODY SIDE LINE MANUAL AND AUTOMATIC FIXTURE DESIGN FOR BODY SIDE WELDING LINE
  • 7. FIAT 312 CONVERTIBILE – TAILGATE LINE ROBOT ROLLER-HEMMING AND FIXTURE DESIGN
  • 8. FIAT 312 CONVERTIBILE – BODY SIDE LINE GEOMETRY GRIPPER DESIGN
  • 9. FIAT 844/940 – DOOR LINE LASER WELDING FIXTURE DESIGN FOR DOOR WELDING LINE
  • 10. FIASA 326/327 – TAILGATE & HOOD LINE MANUAL AND AUTOMATIC FIXTURE DESIGN FOR TAILGATE & HOOD WELDING LINE
  • 11. GM GAMMA/DELTA – DOOR LINE MANUAL AND AUTOMATIC FIXTURE DESIGN FOR DOOR WELDING LINE
  • 12. GM PRISMA – BODY SIDE LINE OPEN-GATE TOOL DESIGN
  • 13. FIAT 139 – HOOD LINE MANUAL AND AUTOMATIC FIXTURE DESIGN FOR HOOD WELDING LINE
  • 14. FIAT 139 – TAILGATE LINE MANUAL AND AUTOMATIC FIXTURE DESIGN FOR TAILGATE WELDING LINE
  • 15. FIAT 330 – FRONT FRAME LINE MANUAL AND AUTOMATIC FIXTURE DESIGN FOR ASSEMBLY AND WELDING FRONT FRAME
  • 16. FIAT 330 – FRONT & REAR FLOOR LINE MANUAL FIXTURE DESIGN FOR FRONT & REAR FLOOR WELDING LINE
  • 17. FIAT 330 – HANDLING SYSTEM 3D DESIGN OF SKILLET HANDLING DEVICE AND 3D LAY-OUT OF THE CONVEYER LINE
  • 18. FIAT 330 – DOOR HINGE INSTALLATION DESIGN MANUAL TOOL FOR DOOR HINGE INSTALLATION
  • 19. MASERATI M156/M157 – FRAMING STATION AUTOMATIC FIXTURE DESIGN FOR FRAME WELDING LINE
  • 20. MASERATI, FERRARI, ROLLS-ROYCE, BMW MANUAL TOOLS MANUAL FIXTURE DESIGN FOR ASSEMBLY AND WELDING OF FRAME, REAR FENDER
  • 21. FORD CD391 – UNDERBODY LINE RETOOLING AUTOMATIC FIXTURE DESIGN FOR UNDERBODY WELDING LINE
  • 22. IVECO DAILY M.Y. 2011 – DOOR RING AUTOMATIC FIXTURE DESIGN FOR DOOR RING WELDING LINE
  • 23. IVECO DAILY M.Y. 2014 – UNDERBODY LINE AUTOMATIC FIXTURE DESIGN FOR UNDERBODY WELDING LINE
  • 24. BMW F-45 – TAILGATE LINE AUTOMATIC FIXTURE DESIGN FOR TAILGATE WELDING LINE