Factory Visit (Textile & Garment) Department of Apparel Manufacturing & Technology

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BGMEA University of Fashion & Technology
Department of Apparel Manufacturing & Technology
Course Title: Factory Visit (Textile & Garment)
Course Code: AMT-1102
ASSIGNMENT ON FACTORY VISIT IN
A Vertical Knit Composite Factory
Date of Submission: 25-02-2021
Submitted By:
Prosanto Saha
ID: 201-120-101
Section: AMT-03
Batch: 201
Submitted To:
Most. Ummelewara Bristi
Assistant Professor
BUFT

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TABLE OF CONTENT
i. About Fakir Fashion Limited…………………03-04
ii. Vision and Mission…………………………………05
iii. Board of Directors………………………………….06
iv. Financial Growth……………………………………07
v. Customers……………………………………………..08
vi. Production Flow Chart………………………….. 09
vii. Supporting Departments………………………..10
viii. Bankers…………………………………………………10
ix. Management Structure…………………………..11
x. Supply Chain Management…………………….12
xi. Knitting……………………………………………..13-15
xii. Dyeing……………………………………………….16-21
xiii. Fabric Finishing………………………………….22-23
xiv. CAD and Cutting…………………………………24-26
xv. Sewing and Finishing………………………….27-28
xvi. Washing……………………………………………..29-31
xvii. Products………………………………………………32
xviii. Color & Testing Lab………………………………33
xix. Care for The People…………………………….34-36
xx. Pre-Shipment & Inspection Report………37-39
xxi. Membership………………………………………….40
xxii. Certifications…………………………………………41
xxiii. Global Commitment……………………………….42

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Company Name Fakir Fashion Ltd.
Type of Business Manufacturer and Export
Year of establishment 2009
Contact Person Fakir Kamruzzaman Nahid
Managing Director
Total Man Power 6025
Knitting 25 tons per day
Dyeing 25 tons per day
Garment 150,000 pcs (Basic T-shirt)
Embroidery 110,000 pcs
Head office & factory Dohargaon, PO. Baliaoara
Rupgonj,Dist.Narayangonj
+880966778888(IP Phone)
Commercial Office Room#82-84(4th floor)
Lucky Chamber
89,Motijheel C/A,Dhaka-

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The name 'Fakir' is not a mere
family name rather it has
become a mark of excellence in
the garments industry of
Bangladesh. Fakir Fashion Ltd
has made a remarkable progress
since its conception, it never
stopped growing. 'Fakir Fashion
Limited', a fully export oriented
Vertical knit-garments facilities,
has been launched in the year
2009 under the canopy of Fakir
Group. Later maintain as
individual management in each
company of Fakir Group. Late M.
Yusuf Ali Fakir, a modest pioneer
of the family, started his
business career in the mid of
20th century as a textile
manufacturer. Within a short
while he established himself as a promising businessman but he

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did not limit himself just in textile rather he exerted his
expertise into Jute trading and dyes & chemical trading. The
journey started with Late Mr. Yusuf Ali but it got into full
throttle in 1970 when his five sons were inducted into the
family business. During this journey they did Yarn Trading, Dyes
Chemical Trading, Knit Fabrics manufacturing for Local Market.
And then the business expanded in 1988 the family put a new
landmark as it started exporting garments to the international
market. After that the family had never looked back rather
strive ahead for better and better. The name Fakir Fashion Ltd
is well respected and well reputed among the garment
exporters, and it has also glorified its name in the society by
doing the needful for a sustainable future.
Fakir Fashion Ltd started exporting garments with 7 swing lines
in 2009 and export was $7million.Fakir Fashion Ltd is operated
fully in compliance with local and international laws and buyers
requirements. Fakir Fashion Limited is one of the esteemed
Company in Bangladesh. Fakir Fashion made its mark as a
sustainable knit garments manufacturer and a flourishing
exporter with yearly turnover of US $130million in 2020.

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ANNUAL SALES

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CUSTOMERS

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Production Flow chart
DPD = Design & Product Development
M&M = Marketing and Merchandising
SCM = Supply Chain Management
MCD = Material Control Department

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Bankers
 Standard Chartered
 Dutch-Bangla Bank Ltd
 One Bank Limited
Supporting Departments for production

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Management Structure

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Supply Chain Management
FFL's group are continuously evolving with supply chain model
to make it sustainable. Their focus is not limited to -
Man, machine,
material, method
etc. Quality right
first time.Very own
captive power plant
to support the total
project. Still we
have stand by
power connection
from commercial
grid.Any dissatisfaction/de-motivational elements in the system.
Continuous improvement, skill development, training, rewarding,
incentive & engagement programs etc.
Occupational health & safety, security etc.
Any external/environmental/unforeseen/3rd party affair or impact.

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Knitted fabrics from exceptional large GSM to very low end
GSM value depending on the client's needs. A key emphasis
revolves around the Knitting department at Fakir Fashions.
From accumulation of yarn to processing them into fabrics;
each step is dealt with outmost care. We collect the finest yarn
and stock in bulk. Our vast array of modernized European
machineries produces a wide range of knit fabrics in both open
and tubular forms. For making our fabrics we use - Cotton,
Polyester, Viscose, Organic cotton and various mixed
composition like poly cotton, Poly viscose and many more.
About KNITTING

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Specialty:
 Design Jersey
 Design Terry
 Jacquard
 Pointe-de-roma
 Irregular Rib
 Bonded Interlock
 Auto Stripe
 All other basic constructions
Production Capacity:
Day Month Year
20 600 7200

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FLAT-BED KNITTING MACHINE

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Fakir Fashions has been excelling in its dyeing section with
simplistic and modernized approaches. their heavy investment
on engineering innovative methods in attaining energy efficient
production unit has enabled to run operations at a low
temperature of 60.C.
This ensures, lowest wastage of energy, minimizes emission of
pollution to a wholesome degree and intern reduces
production cost.
ABOUT DYEING

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Specialty:
 Reactive Dye
 Direct Dye
 Florescent Dye
 Disperse dyeing for Polyester, Recycled Polyester, etc.
Production Capacity:
Machine type:
High Temperature & High Pressure [HTHP] Dyeing Machine.
Day Month Year
30 900 10800

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DYEING LAB
Dyeing Lab
Recipe Formulation
Quality check
HTHP DYEING MACHINE

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PRE TREATMENT:
Imerol PCLF (Wetting agent) 0.7 gpL
Jinsofter HG (Anticreasing agent) 1.0 gpL
Arboquest 340 (Sequestering agent) 0.5 gpL
Prostab S-205 (Stabilizer) 0.5 gpL
Caustic Soda 2.0 gpL
H2O2 3.0 gpL
PC (Peroxide killer) 0.75 gpL
Acetic acid 1.0 gpL
Pre-treatment curve

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DYEING:
Arboquest 340 (Sequestering agent) 0.5 gpL
Ionactive PP-105 (Leveling agent) 1.0 gpL
Jinsofter HG (Anticreasing agent) 1.0 gpL
Reactobond blue RR 0.05350% owf
Reactobond red RR 0.02300% owf
Reactobond yellow RR 0.12800% owf
Glauber salt 15.0 gpL
Soda ash light 3.0 gpL
Clean RB (Washing off) 1.0 gpL
Dyeing curve

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DYEING FLOOR
DYEING FABRICS

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Laboratory facilities guarantee great fabric finish.The hand feels
fabric is one of the best in the country. Fabric finishing process
provides the physical control and conditions of fabric after
dyeing.
State of the art machineries from Europe and USA ensures
finest fabric finishing clients FFL fabric
ABOUT FABRIC FINISHING:

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Specialty:
 Each
 Brushing
 Shearing
 Heat Setting
 Production Capacity:
Day Month Year
30 900 10,800

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A fully automated division, with essential option for human
intervention. We are equipped with Lyctra system, Auto
Spreader and Auto Cutter, which are the current state of the art
machines and software available.
The efficiency of this department ensures minimum wastage
percentage. Dedicated and skilled personals ensure precession
such a way that gives us an edge on limiting waste value and
optimum use of fabric.
ABOUT CAD and Cutting:

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Specialty:
 Pattern (CAD)
 Marker (CAD)
 Block pattern (CAD)
 Any kind of cutting (Cutting )
 Production Capacity:
Day Month Year
200,000 5,200,000 62,400,00
MANUAL CUTTING

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CAD MARKER
GERBER CUTTER

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Sewing unit of Fakir Fashion is arranged in vertical order; the
unit is assembled with machines from renowned industry
standard brands especially for fashionable garments production
and is run by a skilled workforce.
Finished products represent our level of excellence. Ironing to
Packaging; every step of the process is carried out with outmost
level of dedication. From inspection to quality control and
finally packing, all are assembled as per buyer's requirement.
Specialty:
Any kind of garment finishing.
ABOUT SEWING AND FINISHING:

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Production Capacity Stitching(in basic pcs):
Day Month Year
180,000 4,680,000 56,160,000

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In the world of fashion, different wash effect and processes
have proven to add diverse values to products. Fakir Fashions
has a washing unit which can accommodate 51 different
category of washing, which is the highest for any single knitting
garment company in Bangladesh.
Acid Wash, Cold Dyeing, Dip Dyeing, Conventional Reactive,
Pigment dyeing and Tie dyeing, and sophisticated effect like- PP
Spray & Crinkle Washed effect.
FFL Washing Plant maintains the usage of Chemicals and
Colorants that are RSL free.
ABOUT WASHING:

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Specialty:
 Garment wash
 Enzyme
 Pigment wash
 Direct dye
 Cool dye
 Reactive dye
 Deep dye
 Acid wash
 Destroy etc.
Production Capacity (in pcs):
Day Month Year
40,000 1,040,000 12,480,000
Washing

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WASHING MACHINE
GARMENT WASHING

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COLOR & TESTING LAB

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CARE FOR THE PEOPLE:
Opportunities for Disable Employees
Medical Aid

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Insurance for the Employees
Dining & Canteen Facility

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Child Care Facility
Skill Development

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PRE-SHIPMENT INSPECTION [PSI]
All pre-shipment
inspections must adhere
to internationally
recognized ANSI/ASQC
Z1.4 (ISO 2859-1)
statistical sampling
procedure.
- Check the styling details and method of makeup is
exactly the same as the sealing sample, unless otherwise
specified on the approved report.
- Check the fabric is of the correct quality and weight, and
also check any defect available or not and fabric
strength, color, quantity.
- Check the trims and accessories like, colors, threads,
button, zips, etc. is correct.
- Check the Prints and embroideries are located correctly.
- Check the seams are secure, especially at joins/junctions
and the ends of cuffs and hem welts.
- Ensure the Collars & Cuffs matching is correct.
- Check the Absence of stitching, stitching defects, Needle
holes & marks, unbalanced sleeve edge, unbalanced
placket, Open seam, Puckering, etc.
- Check the Button and buttonhole stitching is neat and
secure, and that buttonholes are correctly aligned to the
button.
- Check the garment length, shoulder length, body width,
placket width & length, arm hole & opening, rib or color
width, etc.
- Check the garments are free from loose threads and that
threads are cleaned from inside and outside of each
garment.
- Check the garments have been correctly pressed, that
they are not over pressed and glazed or under pressed
and creased.
- Checks the garments are hung/folded and packed exactly
as detailed and check all labels/stickers on bags are
correct.

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GARMENT INSPECTION
GARMENT PRE-SHIPMENT CARTONS

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MEMBERSHIP

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CERTIFICATIONS

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GLOBAL COMMITMENT

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FAKIR FASHION LIMITED
A vertical Knit Composite Factory