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SEMINAR ON
UNIVERSAL SCANNER FOR
BATCHING PLANT & PRODUCT
ANALYSIS
Sponsored by
NISSAN ELECTRONICS
By:-
Preeti Chudekar
Rashmi Borkar
Monesh Chaudhari
Project Guide:-
Prof (Mrs.) S . K . Jagtap
CONTENTS
• Objective
• Abstract
• Introduction
• Literature Survey
• Communication Specifications
• Advantages
• Applications
• Conclusions
• References
SKNCOE E&TC Dept, Pune-4102/08/15 2
OBJECTIVE
To measure and monitor the ingredients of batching
plant and analyze the strength of the product.
SKNCOE E&TC Dept, Pune-4102/08/15 3
ABSTRACT
In this system, the scanner is given multiple inputs using
various communication modules like RS 232, Bluetooth and
RF. It selects each input for a fixed time period. This data is
stored in RAM and is delivered using various communication
modules like RS 485, GPRS and RS 232 to the host PC ,
mobile and to the printing device.
SKNCOE E&TC Dept, Pune-4102/08/15 4
INTRODUCTION
WHAT IS A SCANNER?
 An electronic device which records data over time via
external instruments.
 It accepts multiple inputs , and transmits them to PC ,
single data at a time.
SKNCOE E&TC Dept, Pune-4102/08/15 5
LITERATURE SURVEY
Communication modules used are
Bluetooth
RS232
RF
GPRS
RS485
SKNCOE E&TC Dept, Pune-4102/08/15 6
BLUETOOTH
• Bluetooth Special Interest Group(SIG) founded by
Ericsson, Intel, IBM and Toshiba.
• Wireless technology defined by IEEE 802.15
• Low cost technology.
• Uses radio transmission in ISM band.
• Caters to short ranges.
02/08/15 SKNCOE E&TC Dept, Pune-41 7
HOW BLUETOOTH WORKS ?
02/08/15 SKNCOE E&TC Dept, Pune-41 8
Fig 1 Master Slave Communication
TECHNICAL SPECIFICATIONS OF
BLUETOOTH
• Frequency of operation: 2.4 GHz, ISM band consisting of 79
channels each of 1MHz freq.
• Modulation: Gaussian Frequency Shift keying(GFSK).
• Operating Ranges:
• Maximum data rates ranges from 1Mbps to 3 Mbps.
02/08/15 SKNCOE E&TC Dept, Pune-41 9
Class Transmitted
Power
Range
Class 1 100mW 100m
Class 2 10mW 50m
Class 3 1mW 10m
Table1: Operating Ranges
ADVANTAGES OF BLUETOOTH
• Economic wireless solution for short distance.
• Automatic.
• Low power and low energy consumption.
• Inexpensive technology.
• Low interference.
02/08/15 SKNCOE E&TC Dept, Pune-41 10
02/08/15 SKNCOE E&TC Dept, Pune-41 11
RS 232 Serial Communication
• A simple, universal, well understood data interface
introduced by EIA.
• Max 256 kbps, line length 15 M (50 ft) or less
• Signal representation (bipolar: +3 to +15v, -3v to –
15v)
• Full duplex communication.
9-PIN CONNECTOR
02/08/15 SKNCOE E&TC Dept, Pune-41 12
Pin Number Function (Abbreviation)
1 Carrier Detect (CD)
2 Receive Data (RXD)
3 Transmit Data (TXD)
4 Data Terminal Ready (DTR)
5 Signal Ground (GND)
6 Data Set Ready (DSR)
7 Request to Send (RTS)
8 Clear to Send (CTS)
9 Ring Indicator (RI)
Table 2: 9-pin connector details
Fig 2: Pin Diagram
COMMUNICATION PARAMETERS OF
RS232
• Different Data rates.
• Data bits: 5 to 8 bits.
• Start bit and Stop bit used.
• Parity used.
02/08/15 SKNCOE E&TC Dept, Pune-41 13
DISADVANTAGES OF RS232
• Increases power consumption .
• Complicates power supply design.
• Unbalanced transmission.
• 25-way connector too large.
02/08/15 SKNCOE E&TC Dept, Pune-41 14
RADIO FREQUENCY (RF)
• Rate of oscillation (30 kHz to 300 GHz).
• Electrical and not mechanical oscillations.
• Covers significant portion of electromagnetic
radiation spectrum,9 KHz..
02/08/15 SKNCOE E&TC Dept, Pune-41 15
GENERAL PACKET RADIO SERVICE
(GPRS)
• New bearer service for GSM .
• Improves and simplifies wireless access to packet
data networks.
• Applies packet radio principal to transfer user data
packets between MS & external packet data network.
SKNCOE E&TC Dept, Pune-4102/08/15 16
FEATURES OF GPRS
• Provides Data Packet delivery service.
• Support for leading internet communication
protocols.
• Billing based on volume of data transferred .
• Utilizes existing GSM authentication and privacy
procedures.
02/08/15 SKNCOE E&TC Dept, Pune-41 17
BENEFITS OF GPRS
02/08/15 SKNCOE E&TC Dept, Pune-41 18
•High Speed (Data Rate 14.4 – 115 kbps).
• Efficient use of radio bandwidth .
• Circuit & Packet Switching used in parallel.
• Constant connectivity.
RS-485
• Provides balanced transmission line .
• Allows high data rates communications.
• Max speed of 1000 kbits/s and max distance up to
4000 feet.
• Provides 32 drivers and 32 receivers.
02/08/15 SKNCOE E&TC Dept, Pune-41 19
ADVANTAGES & DISADVATAGES OF
RS485
 ADVANTAGES
• Lower signal level
interface.
• Max data transmission
speed .
• Good noise immunity.
• Multi-station capability.
02/08/15 SKNCOE E&TC Dept, Pune-41 20
 DISADVANTAGES
• Special communication
cable needed.
• Only one node can
transmit data at a time.
Fig 4: Block Diagram of Batching Plant
BLOCK DIAGRAM OF BATCHING PLANT
SKNCOE E&TC Dept, Pune-4102/08/15 21
PRODUCT ANALYSIS
Fig 5: Block Diagram of Product Analysis
SKNCOE E&TC Dept, Pune-4102/08/15 22
HARDWARE USED
• Micro-Controller 8051.
• Digital Switch 4051.
• RS232 for 3 channels MAX 232.
• 1 key Keyboard.
• RS485 , MAX 485.
• Load Cells.
• Load Indicators.
SKNCOE E&TC Dept, Pune-4102/08/15 23
FEATURES OF 8051
• 2K Bytes of Flash memory.
• 128 bytes of RAM.
• 15 I/O lines, two 16-bit timers/counters.
• 5 vector two-level interrupt architecture.
• Full duplex serial port.
• On-chip oscillator and clock circuitry.
02/08/15 SKNCOE E&TC Dept, Pune-41 24
SOFTWARE FLOW
02/08/15 SKNCOE E&TC Dept, Pune-41 25
BA
A B
Fig 6: Software Flow
COMMUNICATION SPECIFICATIONS
• Baud rate 9600 kbps.
• 8 bit data transfer with start and stop bit.
• No parity bit used.
• ASCII interfacing.
SKNCOE E&TC Dept, Pune-4102/08/15 26
ADVANTAGES OF SYSTEM
• Permanent recording on paper.
• Economical.
• Can work in robust environment.
• Easy interfacing to other systems.
SKNCOE E&TC Dept, Pune-4102/08/15 27
APPLICATION S OF UNIVERSAL
SCANNER
• Batching plant for construction industry.
• Automobile monitoring.
• Food Processing Factories.
• Green house plants.
SKNCOE E&TC Dept, Pune-4102/08/15 28
CONCLUSIONS
Following conclusions can be drawn:-
• System is easy to operate and flexible.
• It helps the client to maintain permanent records.
• It is cost effective and compact.
• The strength analysis helps to improve next batch of
the product.
SKNCOE E&TC Dept, Pune-4102/08/15 29
REFERENCES
[1]Gregg M. Daly, Hugh J. Flye, “The use of low -cost data logger in
monitoring the building system performance” , Onset Computer
Cooperation.
[2]H.S Kalsi, “Electronic Instrumentation”, Tata McGraw Hill, Publishing
Company Ltd., 2nd
Edition.
[3]Robert F. Couhling, Fredrick F Driscoll, “Operational Amplifiers and
Linear Integrated Circuits,” Prentice Hall of India Pvt. Ltd., 6th
Edition.
[4]Op-Amps and Linear Integrated Circuits by Ramakant A. Gayakwad, 2nd
Edition.
[5]www.wikipedia/bluetooth.org.com
[6]www.wikipedia/gprs.org.com
[7]www.nissanelectronics.com
[8]www.microchip.com
SKNCOE E&TC Dept, Pune-4102/08/15 30
PHASE WISE PLAN
Sr.
no.
Activity Date Status
1 Data collection on topic, Search on
existing systems, visiting various
Sponsors.
05th
July to 30th
July Done
2 Analysis of previous project reports and
other documentations
1st
Aug to 15th
Aug Done
3 Abstract and Synopsis 16th
Aug to 15th
Aug Done
4 Literature Survey 1st
Sept to 15th
Sept Done
5 Submission of Seminar Report 16th
Sept to 30th
Sept Done
6 Software Development 1st
Oct to 15th
Oct
7 PCB Layout + Circuit testing 16th
Oct to 30th
Oct
8 Component mounting + Software
Modifications
16th
Dec to 30th
Dec
9 Testing + Debugging 1st
Jan to 15th
Jan
10 Project Documentation 16th
Jan to 30th
Jan
02/08/15 31SKNCOE E&TC Dept, Pune-41
THANK YOU
SKNCOE E&TC Dept, Pune-4102/08/15 32

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Universal Scanner Enginnering Project

  • 1. SEMINAR ON UNIVERSAL SCANNER FOR BATCHING PLANT & PRODUCT ANALYSIS Sponsored by NISSAN ELECTRONICS By:- Preeti Chudekar Rashmi Borkar Monesh Chaudhari Project Guide:- Prof (Mrs.) S . K . Jagtap
  • 2. CONTENTS • Objective • Abstract • Introduction • Literature Survey • Communication Specifications • Advantages • Applications • Conclusions • References SKNCOE E&TC Dept, Pune-4102/08/15 2
  • 3. OBJECTIVE To measure and monitor the ingredients of batching plant and analyze the strength of the product. SKNCOE E&TC Dept, Pune-4102/08/15 3
  • 4. ABSTRACT In this system, the scanner is given multiple inputs using various communication modules like RS 232, Bluetooth and RF. It selects each input for a fixed time period. This data is stored in RAM and is delivered using various communication modules like RS 485, GPRS and RS 232 to the host PC , mobile and to the printing device. SKNCOE E&TC Dept, Pune-4102/08/15 4
  • 5. INTRODUCTION WHAT IS A SCANNER?  An electronic device which records data over time via external instruments.  It accepts multiple inputs , and transmits them to PC , single data at a time. SKNCOE E&TC Dept, Pune-4102/08/15 5
  • 6. LITERATURE SURVEY Communication modules used are Bluetooth RS232 RF GPRS RS485 SKNCOE E&TC Dept, Pune-4102/08/15 6
  • 7. BLUETOOTH • Bluetooth Special Interest Group(SIG) founded by Ericsson, Intel, IBM and Toshiba. • Wireless technology defined by IEEE 802.15 • Low cost technology. • Uses radio transmission in ISM band. • Caters to short ranges. 02/08/15 SKNCOE E&TC Dept, Pune-41 7
  • 8. HOW BLUETOOTH WORKS ? 02/08/15 SKNCOE E&TC Dept, Pune-41 8 Fig 1 Master Slave Communication
  • 9. TECHNICAL SPECIFICATIONS OF BLUETOOTH • Frequency of operation: 2.4 GHz, ISM band consisting of 79 channels each of 1MHz freq. • Modulation: Gaussian Frequency Shift keying(GFSK). • Operating Ranges: • Maximum data rates ranges from 1Mbps to 3 Mbps. 02/08/15 SKNCOE E&TC Dept, Pune-41 9 Class Transmitted Power Range Class 1 100mW 100m Class 2 10mW 50m Class 3 1mW 10m Table1: Operating Ranges
  • 10. ADVANTAGES OF BLUETOOTH • Economic wireless solution for short distance. • Automatic. • Low power and low energy consumption. • Inexpensive technology. • Low interference. 02/08/15 SKNCOE E&TC Dept, Pune-41 10
  • 11. 02/08/15 SKNCOE E&TC Dept, Pune-41 11 RS 232 Serial Communication • A simple, universal, well understood data interface introduced by EIA. • Max 256 kbps, line length 15 M (50 ft) or less • Signal representation (bipolar: +3 to +15v, -3v to – 15v) • Full duplex communication.
  • 12. 9-PIN CONNECTOR 02/08/15 SKNCOE E&TC Dept, Pune-41 12 Pin Number Function (Abbreviation) 1 Carrier Detect (CD) 2 Receive Data (RXD) 3 Transmit Data (TXD) 4 Data Terminal Ready (DTR) 5 Signal Ground (GND) 6 Data Set Ready (DSR) 7 Request to Send (RTS) 8 Clear to Send (CTS) 9 Ring Indicator (RI) Table 2: 9-pin connector details Fig 2: Pin Diagram
  • 13. COMMUNICATION PARAMETERS OF RS232 • Different Data rates. • Data bits: 5 to 8 bits. • Start bit and Stop bit used. • Parity used. 02/08/15 SKNCOE E&TC Dept, Pune-41 13
  • 14. DISADVANTAGES OF RS232 • Increases power consumption . • Complicates power supply design. • Unbalanced transmission. • 25-way connector too large. 02/08/15 SKNCOE E&TC Dept, Pune-41 14
  • 15. RADIO FREQUENCY (RF) • Rate of oscillation (30 kHz to 300 GHz). • Electrical and not mechanical oscillations. • Covers significant portion of electromagnetic radiation spectrum,9 KHz.. 02/08/15 SKNCOE E&TC Dept, Pune-41 15
  • 16. GENERAL PACKET RADIO SERVICE (GPRS) • New bearer service for GSM . • Improves and simplifies wireless access to packet data networks. • Applies packet radio principal to transfer user data packets between MS & external packet data network. SKNCOE E&TC Dept, Pune-4102/08/15 16
  • 17. FEATURES OF GPRS • Provides Data Packet delivery service. • Support for leading internet communication protocols. • Billing based on volume of data transferred . • Utilizes existing GSM authentication and privacy procedures. 02/08/15 SKNCOE E&TC Dept, Pune-41 17
  • 18. BENEFITS OF GPRS 02/08/15 SKNCOE E&TC Dept, Pune-41 18 •High Speed (Data Rate 14.4 – 115 kbps). • Efficient use of radio bandwidth . • Circuit & Packet Switching used in parallel. • Constant connectivity.
  • 19. RS-485 • Provides balanced transmission line . • Allows high data rates communications. • Max speed of 1000 kbits/s and max distance up to 4000 feet. • Provides 32 drivers and 32 receivers. 02/08/15 SKNCOE E&TC Dept, Pune-41 19
  • 20. ADVANTAGES & DISADVATAGES OF RS485  ADVANTAGES • Lower signal level interface. • Max data transmission speed . • Good noise immunity. • Multi-station capability. 02/08/15 SKNCOE E&TC Dept, Pune-41 20  DISADVANTAGES • Special communication cable needed. • Only one node can transmit data at a time.
  • 21. Fig 4: Block Diagram of Batching Plant BLOCK DIAGRAM OF BATCHING PLANT SKNCOE E&TC Dept, Pune-4102/08/15 21
  • 22. PRODUCT ANALYSIS Fig 5: Block Diagram of Product Analysis SKNCOE E&TC Dept, Pune-4102/08/15 22
  • 23. HARDWARE USED • Micro-Controller 8051. • Digital Switch 4051. • RS232 for 3 channels MAX 232. • 1 key Keyboard. • RS485 , MAX 485. • Load Cells. • Load Indicators. SKNCOE E&TC Dept, Pune-4102/08/15 23
  • 24. FEATURES OF 8051 • 2K Bytes of Flash memory. • 128 bytes of RAM. • 15 I/O lines, two 16-bit timers/counters. • 5 vector two-level interrupt architecture. • Full duplex serial port. • On-chip oscillator and clock circuitry. 02/08/15 SKNCOE E&TC Dept, Pune-41 24
  • 25. SOFTWARE FLOW 02/08/15 SKNCOE E&TC Dept, Pune-41 25 BA A B Fig 6: Software Flow
  • 26. COMMUNICATION SPECIFICATIONS • Baud rate 9600 kbps. • 8 bit data transfer with start and stop bit. • No parity bit used. • ASCII interfacing. SKNCOE E&TC Dept, Pune-4102/08/15 26
  • 27. ADVANTAGES OF SYSTEM • Permanent recording on paper. • Economical. • Can work in robust environment. • Easy interfacing to other systems. SKNCOE E&TC Dept, Pune-4102/08/15 27
  • 28. APPLICATION S OF UNIVERSAL SCANNER • Batching plant for construction industry. • Automobile monitoring. • Food Processing Factories. • Green house plants. SKNCOE E&TC Dept, Pune-4102/08/15 28
  • 29. CONCLUSIONS Following conclusions can be drawn:- • System is easy to operate and flexible. • It helps the client to maintain permanent records. • It is cost effective and compact. • The strength analysis helps to improve next batch of the product. SKNCOE E&TC Dept, Pune-4102/08/15 29
  • 30. REFERENCES [1]Gregg M. Daly, Hugh J. Flye, “The use of low -cost data logger in monitoring the building system performance” , Onset Computer Cooperation. [2]H.S Kalsi, “Electronic Instrumentation”, Tata McGraw Hill, Publishing Company Ltd., 2nd Edition. [3]Robert F. Couhling, Fredrick F Driscoll, “Operational Amplifiers and Linear Integrated Circuits,” Prentice Hall of India Pvt. Ltd., 6th Edition. [4]Op-Amps and Linear Integrated Circuits by Ramakant A. Gayakwad, 2nd Edition. [5]www.wikipedia/bluetooth.org.com [6]www.wikipedia/gprs.org.com [7]www.nissanelectronics.com [8]www.microchip.com SKNCOE E&TC Dept, Pune-4102/08/15 30
  • 31. PHASE WISE PLAN Sr. no. Activity Date Status 1 Data collection on topic, Search on existing systems, visiting various Sponsors. 05th July to 30th July Done 2 Analysis of previous project reports and other documentations 1st Aug to 15th Aug Done 3 Abstract and Synopsis 16th Aug to 15th Aug Done 4 Literature Survey 1st Sept to 15th Sept Done 5 Submission of Seminar Report 16th Sept to 30th Sept Done 6 Software Development 1st Oct to 15th Oct 7 PCB Layout + Circuit testing 16th Oct to 30th Oct 8 Component mounting + Software Modifications 16th Dec to 30th Dec 9 Testing + Debugging 1st Jan to 15th Jan 10 Project Documentation 16th Jan to 30th Jan 02/08/15 31SKNCOE E&TC Dept, Pune-41
  • 32. THANK YOU SKNCOE E&TC Dept, Pune-4102/08/15 32