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SELF-COMPACTING CONCRETE
Dr. M.L.V.PRASAD
Department of Civil Engineering
NIT Silchar
SELF-COMPACTING
CONCRETE
SELF-COMPACTING
CONCRETE
SELF-COMPACTING
CONCRETE
Threats to future of Concrete
•Shortage & availability of natural Aggregate
•Increasing quantity of steel (Cost & Possibility of
corrosion)
•Perceived lack of concrete durability
•Increased Labour Cost
•Availability of Skilled Labour
•Reluctance to change methods and practices
•Reluctant to specify and use new materials and new
methods
•Gross delays in revision of Indian standards to match the
global research and development
Defined as a concrete, which can be placed and
compacted in to every corner of form work, purely by
means of its self-weight without any compacting effort.
Also referred as Self Consolidating Concrete, Super
workable concrete, Non-Vibrating concrete.
SCC is highly flowable, non segregating concrete
that can spread into place, fill the frame work and
encapsulate the reinforcement without any
mechanical consolidation-ACI 237
Self Compacting Concrete
Historical Development
 Intention behind developing this was the concerns
regarding the homogeneity and compaction of cast-in-
place concrete within congested reinforcement
sections.
And also improvement of over all durability due to
lack of skilled labor.
Originated from research into in-situ concrete piling,
filling of inaccessible areas and under water concrete
technology.
CASTING PROBLEMS WITH CONVENTIONAL
DRILL-SHAFT CONCRETE
CASTING PROBLEMS WITH CONVENTIONAL
DRILL-SHAFT CONCRETE
The Important Properties
 Self-compactability
 Avoidance of bleeding and segregation
 Low shrinkage
 Low permeability
 Strength as needed
The Benefits
 Faster Construction
 Reduction in site manpower
 Better appearance
 Easier Placing
 Improved durability
 Thinner concrete sections
 Reduced noise levels, absence of vibration
 Safer working environment
What’s Different?
 Segregation resistance from mortar
viscosity, not aggregate grading
 Workability through admixtures, not
water content
What’s The Snag?
 Higher cost – especially if high strength
not needed
 Plant control has to be better
What is the secret?
Paste Viscosity! Attained by one of three
means:
 High cement content
 High content of Fly Ash, Silica Fume etc
 Use of Viscosity Modifying Admixture
Plus low water content using HRWR
Constituent Materials of SCC
Cement +Additions +Aggregate +Admixture +Fibers +Water
Self compacted concrete
•Additions : Stone Powder,Mineral Filler, Fly ash, Silica
Fume, Ground Blast furnace Slag (GGBS), Other
additions (i.e Metakaolin,natural pozzolana, ground glass
etc.,)
•Aggregate : Coarse & Fine Aggregate
•Admixture : Super plasticiser/ High range water reducing
admixtures (HRWR), Viscosity modifying admixtures
(VMA), Air entaining admixtures
•Fibres : Metallic and polymer fibres
How to Check Suitability?
 There are some important tests: V-
funnel, L-box, U-box, Slump Flow and J-
ring
 While several of these may be used in
mix development, mainly the slump test
will find site use
WORKABILITY TESTS ON
VIBRATED CONCRETE
Tests on SCC
H-FLOW TEST
J-RING TEST
Tests on SCC
L-BOX TEST
V-FLOW TEST
Tests on SCC
U-BOX TEST
SCC WORK IN PROGRESS
Traditional Concrete
•Vibration required
•Skill dependent
•Labour intensive
•Quality varies
Self Compacted Concrete
•No Vibration needed
• Faster Construction
• Less Noise
• Improved quality and
durability
Why Does It Look Better?
 Perfect compaction
 No bleeding
S.No Method Unit Typical range of values
Minimum Maximum
1 Slump flow by Abrams cone mm 650 800
2 T50cm
Slump flow sec 2 5
3 J-ring mm 0 10
4 V-funnel sec 6 12
5 Time increase, V-funnel at T-5 min
sec 0 +3
6 U-box (h2
-h1
)mm 0 30
EFNARC SPECIFICATIONS
For SCC, the powder content is in
between 160 and 240 litres/m3.
Flyash is to
be added in addition with the cement
content obtained.
Extra volume of fly ash added is
replaced to coarse aggregate.
Some quantity of cement is also
replaced by fly ash. The fly ash
replacement is varying from 5 to 20 %.
MIX DESIGN
After obtaining the quantity of cement and fly
ash for different grades, the optimum dosage of
super plasticizer for each grade has been arrived
by conducting basic tests on SCC.
The total aggregate content obtained is
distributed to the ratio of 50: 50 for sand and
coarse aggregate.
The water content obtained is taken as it is and
the check is to be made that the maximum water
should not exceed 210 litres/m3
.
MIX DESIGN
Grade Normal Concrete
by ACI
SCC
by ACI
Normal Concrete
by IS
SCC
by IS
M20 1:2.38:2.65:0.51 1:2.65:2.20:0.53 1:1.48:3.36:0.49 1:2.67:2.19:0.54
M25 1:2.26:2.55:0.49 1:2.49::2.18:0.52 1:1.30:2.96:0.44 1:2.51:2.15:0.51
M30 1:2.02:2.39:0.45 1:2.36:2.14:0.49 1:1.17:2.65:0.42 1:2.35:2.07:0.49
M35 1:1.74:2.12:0.4 1:2.15:1.97:0.46 1:1.09:2.48:0.40 1:2.21:2.03:0.47
M40 1:1.46:1.89:0.36 1:1.97:1.82:0.43 1:1.03:2.32:0.36 1:1.97:1.85:0.44
MIXES DEVELOPED
S.No Method Unit
With out
Fiber
With
PPF
With
GF
EFNARC
Specifications
1.
Slump flow by Abrams
cone
mm 725 723 720 650-800
2.
T50cmslump
flow
sec 4.00 4.10 4.15 2-5
3. V-funnel sec 4.11 4.13 4.17 Upto 12
4.
Time increase,
V-funnel at T5minutes
sec 1.00 1.24 1.30 0-3
5. J-ring mm 8.0 8.9 8.6 0-10
6. U-box mm 23 34 28 0-30
SCC Properties
Applications of SCC
AKASHI KAIKYO BRIDGE KAIGA PROJECT
Will it happen?
 My guess is that 50% of concrete will be
self-compacting within 10 years
 In USA and Japan and many European
Countries a very large proportion of precast
concrete is already SCC
CONCLUSION
 We are going to expect concrete that is a little
more expensive per cubic metre to buy
BUT
 It will require less skill and effort to place
 It will look better with no appearance defects
 It will be more durable
 It will require a little more skill at the batching
plant
THANK YOU

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Scc by mlv prasad

  • 1. SELF-COMPACTING CONCRETE Dr. M.L.V.PRASAD Department of Civil Engineering NIT Silchar
  • 5. Threats to future of Concrete •Shortage & availability of natural Aggregate •Increasing quantity of steel (Cost & Possibility of corrosion) •Perceived lack of concrete durability •Increased Labour Cost •Availability of Skilled Labour •Reluctance to change methods and practices •Reluctant to specify and use new materials and new methods •Gross delays in revision of Indian standards to match the global research and development
  • 6. Defined as a concrete, which can be placed and compacted in to every corner of form work, purely by means of its self-weight without any compacting effort. Also referred as Self Consolidating Concrete, Super workable concrete, Non-Vibrating concrete. SCC is highly flowable, non segregating concrete that can spread into place, fill the frame work and encapsulate the reinforcement without any mechanical consolidation-ACI 237 Self Compacting Concrete
  • 7. Historical Development  Intention behind developing this was the concerns regarding the homogeneity and compaction of cast-in- place concrete within congested reinforcement sections. And also improvement of over all durability due to lack of skilled labor. Originated from research into in-situ concrete piling, filling of inaccessible areas and under water concrete technology.
  • 8. CASTING PROBLEMS WITH CONVENTIONAL DRILL-SHAFT CONCRETE
  • 9. CASTING PROBLEMS WITH CONVENTIONAL DRILL-SHAFT CONCRETE
  • 10. The Important Properties  Self-compactability  Avoidance of bleeding and segregation  Low shrinkage  Low permeability  Strength as needed
  • 11. The Benefits  Faster Construction  Reduction in site manpower  Better appearance  Easier Placing  Improved durability  Thinner concrete sections  Reduced noise levels, absence of vibration  Safer working environment
  • 12. What’s Different?  Segregation resistance from mortar viscosity, not aggregate grading  Workability through admixtures, not water content
  • 13. What’s The Snag?  Higher cost – especially if high strength not needed  Plant control has to be better
  • 14. What is the secret? Paste Viscosity! Attained by one of three means:  High cement content  High content of Fly Ash, Silica Fume etc  Use of Viscosity Modifying Admixture Plus low water content using HRWR
  • 15. Constituent Materials of SCC Cement +Additions +Aggregate +Admixture +Fibers +Water Self compacted concrete •Additions : Stone Powder,Mineral Filler, Fly ash, Silica Fume, Ground Blast furnace Slag (GGBS), Other additions (i.e Metakaolin,natural pozzolana, ground glass etc.,) •Aggregate : Coarse & Fine Aggregate •Admixture : Super plasticiser/ High range water reducing admixtures (HRWR), Viscosity modifying admixtures (VMA), Air entaining admixtures •Fibres : Metallic and polymer fibres
  • 16. How to Check Suitability?  There are some important tests: V- funnel, L-box, U-box, Slump Flow and J- ring  While several of these may be used in mix development, mainly the slump test will find site use
  • 18. Tests on SCC H-FLOW TEST J-RING TEST
  • 19. Tests on SCC L-BOX TEST V-FLOW TEST
  • 20. Tests on SCC U-BOX TEST SCC WORK IN PROGRESS
  • 21. Traditional Concrete •Vibration required •Skill dependent •Labour intensive •Quality varies Self Compacted Concrete •No Vibration needed • Faster Construction • Less Noise • Improved quality and durability
  • 22. Why Does It Look Better?  Perfect compaction  No bleeding
  • 23. S.No Method Unit Typical range of values Minimum Maximum 1 Slump flow by Abrams cone mm 650 800 2 T50cm Slump flow sec 2 5 3 J-ring mm 0 10 4 V-funnel sec 6 12 5 Time increase, V-funnel at T-5 min sec 0 +3 6 U-box (h2 -h1 )mm 0 30 EFNARC SPECIFICATIONS
  • 24. For SCC, the powder content is in between 160 and 240 litres/m3. Flyash is to be added in addition with the cement content obtained. Extra volume of fly ash added is replaced to coarse aggregate. Some quantity of cement is also replaced by fly ash. The fly ash replacement is varying from 5 to 20 %. MIX DESIGN
  • 25. After obtaining the quantity of cement and fly ash for different grades, the optimum dosage of super plasticizer for each grade has been arrived by conducting basic tests on SCC. The total aggregate content obtained is distributed to the ratio of 50: 50 for sand and coarse aggregate. The water content obtained is taken as it is and the check is to be made that the maximum water should not exceed 210 litres/m3 . MIX DESIGN
  • 26. Grade Normal Concrete by ACI SCC by ACI Normal Concrete by IS SCC by IS M20 1:2.38:2.65:0.51 1:2.65:2.20:0.53 1:1.48:3.36:0.49 1:2.67:2.19:0.54 M25 1:2.26:2.55:0.49 1:2.49::2.18:0.52 1:1.30:2.96:0.44 1:2.51:2.15:0.51 M30 1:2.02:2.39:0.45 1:2.36:2.14:0.49 1:1.17:2.65:0.42 1:2.35:2.07:0.49 M35 1:1.74:2.12:0.4 1:2.15:1.97:0.46 1:1.09:2.48:0.40 1:2.21:2.03:0.47 M40 1:1.46:1.89:0.36 1:1.97:1.82:0.43 1:1.03:2.32:0.36 1:1.97:1.85:0.44 MIXES DEVELOPED
  • 27. S.No Method Unit With out Fiber With PPF With GF EFNARC Specifications 1. Slump flow by Abrams cone mm 725 723 720 650-800 2. T50cmslump flow sec 4.00 4.10 4.15 2-5 3. V-funnel sec 4.11 4.13 4.17 Upto 12 4. Time increase, V-funnel at T5minutes sec 1.00 1.24 1.30 0-3 5. J-ring mm 8.0 8.9 8.6 0-10 6. U-box mm 23 34 28 0-30 SCC Properties
  • 28. Applications of SCC AKASHI KAIKYO BRIDGE KAIGA PROJECT
  • 29. Will it happen?  My guess is that 50% of concrete will be self-compacting within 10 years  In USA and Japan and many European Countries a very large proportion of precast concrete is already SCC
  • 30. CONCLUSION  We are going to expect concrete that is a little more expensive per cubic metre to buy BUT  It will require less skill and effort to place  It will look better with no appearance defects  It will be more durable  It will require a little more skill at the batching plant